ABB ACS580-01 +C135 Series User manual

—
ABB DRIVES
ACS580-01…, ACH580-01… and
ACQ580-01… +C135 drives with flange
mounting kit
Supplement

ACS580-01…, ACH580-01… and
ACQ580-01… +C135 drives with
flange mounting kit
Supplement
3. Mechanical installation –
General
3AXD50000349821 Rev B
EN
Original instructions
EFFECTIVE: 2022-06-17
Table of contents

Table of contents
1 Introduction to the supplement
7Contents of this chapter .........................................................................................
7Applicability ...............................................................................................................
7Target audience ........................................................................................................
7Purpose of the supplement ....................................................................................
8Related documents ..................................................................................................
2 Hardware description
9Contents of this chapter .........................................................................................
9Product overview ......................................................................................................
9Layout and mounting position ..............................................................................
10Example: tilted position, frames R1 to R3 ....................................................
11Example: upright position, frames R4 to R9 ................................................
11Degree of protection ...............................................................................................
11Special requirements .......................................................................................
12Ordering codes .........................................................................................................
3 Mechanical installation – General
13Contents of this chapter .........................................................................................
13Safety instructions ...................................................................................................
13Examining the installation site ..............................................................................
15Free space requirements ........................................................................................
16Additional requirements for cabinet installations ............................................
16Necessary tools .........................................................................................................
16Moving the drive .......................................................................................................
4 Mechanical installation – Frames R1 to R3
17Contents of this chapter .........................................................................................
17Unpacking and examining the delivery ................................................................
17Transport package contents ..........................................................................
18Flange mounting kit package contents ........................................................
19Mounting template ...............................................................................
20Installation procedure .............................................................................................
25Optional steps ...................................................................................................
25Grounding plate ....................................................................................
27Power cable grounding shelf ..............................................................
29Installing the drive on the mounting plate ..................................................
Table of contents 5

5 Mechanical installation – Frames R4 and R5
33Contents of this chapter .........................................................................................
33Unpacking and examining the delivery ................................................................
33Transport package contents ..........................................................................
34Flange mounting kit package contents ........................................................
35Mounting template ...............................................................................
36Installation procedure .............................................................................................
42Installing the drive on the mounting plate ..................................................
6 Mechanical installation – Frames R6 to R9
45Contents of this chapter .........................................................................................
45Safety ..........................................................................................................................
46Unpacking and examining the delivery ................................................................
46Transport package contents ..........................................................................
47Flange kit contents ...........................................................................................
48Mounting template ...............................................................................
49Installation procedure .............................................................................................
51Installing the drive on the mounting plate ..................................................
7 Dimension drawings
55Contents of this chapter .........................................................................................
56Frame R1 .....................................................................................................................
58Attaching points and hole dimensions .........................................................
59Frame R2 .....................................................................................................................
61Attaching points and hole dimensions .........................................................
62Frame R3 .....................................................................................................................
64Attaching points and hole dimensions .........................................................
65Frame R4 ....................................................................................................................
67Attaching points and hole dimensions .........................................................
68Frame R5 ....................................................................................................................
70Attaching points and hole dimensions .........................................................
71Frame R6 ....................................................................................................................
73Attaching points and hole dimensions .........................................................
74Frame R7 .....................................................................................................................
76Attaching points and hole dimensions .........................................................
77Frame R8 ....................................................................................................................
79Attaching points and hole dimensions .........................................................
80Frame R9 ....................................................................................................................
82Attaching points and hole dimensions .........................................................
Further information
6 Table of contents

1
Introduction to the
supplement
Contents of this chapter
This chapter describes the supplement.
Applicability
This supplement is applicable to ACS580-01...+C135, ACH580-01...+C135 and
ACQ580-01...+C135 drives with flange mounting kit.
Target audience
This supplement is intended for people who plan the installation and install the
drive with the flange mounting kit. Read the supplement before you work on the
drive. You are expected to know the fundamentals of electricity, wiring, electrical
components and electrical schematic symbols.
The supplement is written for readers worldwide. Both SI and imperial units are
shown.
Purpose of the supplement
This supplement tells you how to install the drive mechanically onto an opening
in a mounting plate with the flange mounting kit.
Introduction to the supplement 7

Related documents
See www.abb.com/drives/documents for all manuals on the Internet.
The code below opens an online listing of the manuals applicable to the product:
ACQ580-01 manualsACH580-01 manualsACS580-01 manuals
8 Introduction to the supplement

2
Hardware description
Contents of this chapter
This chapter describes the flange mounting kit.
Product overview
The flange mounting kit contains brackets for attaching the drive onto a mounting
plate. The heatsink of the drive can be located in the cooling air channel, and the
front part of the drive on the other side of the mounting plate.
Layout and mounting position
The flange-mounted drive is installed in a tilted or an upright position depending
on the drive type.
Hardware description 9

￭Example: tilted position, frames R1 to R3










Side flange bracket4Mounting plate1
Bottom flange bracket5Top flange bracket2
Drive heatsink in the cooling air channel6Lifting hole3
10 Hardware description

￭Example: upright position, frames R4 to R9




 





Hood (in the cooling air channel;
required for UL Type 12)
1
Top flange bracket2
Mounting plate3
Lifting hole4
Drive heatsink in the cooling air
channel
5
Side flange bracket6
Drive front side7
Bottom flange bracket8
Degree of protection
The degree of protection of the back of the drive (heatsink) is always IP55 (UL
Type 12) regardless of the cover. When the cover is not in position, the degree of
the front part of the drive is IP20 (UL Open Type). The IP55 (UL Type 12) cover can
only be in position for frame R3.
￭Special requirements
IP21 (UL Type 1)Frame size
Insert a sealing plug and install an extra internal fan, or remove the front
cover. The cooling fan can be ordered with the codes given in section Ordering
codes below.
R1
R2
R3
Reason for installing an extra fan is that the sealing plug will prevent cooling
air flow from below to the control circuits of the drive.
R4
Exception: In a dry environment, you can leave the cover in position without
inserting the sealing plug.
Hardware description 11

Ordering codes
The flange mounting kit is a plus code option (+C135) or can be ordered separately
with these ordering codes.
Ordering code of flange mounting kitFrame size
3AXD50000105311 (IP21, UL Type 1)R1
3AXD50000105328 (IP21, UL Type 1)R2
3AXD50000105335 (IP21 and IP55, UL Type 1 and UL Type 12)R3
3AXD50000031460 (IP21, UL Type 1)R4
3AXD50000031461 (IP21, UL Type 1)R5
3AXD50000018852 (IP21, UL Type 1)R6
3AXD50000018853 (IP21, UL Type 1)R7
3AXD50000018854 (IP21, UL Type 1)R8
3AXD50000018855 (IP21, UL Type 1)R9
Ordering code of IP55 (UL Type 12) internal cooling fan for IP21 (UL Type 1)
drives
Frame size
3AXD50000050128R1
3AXD50000050128R2
3AUA0000088115R3
3AXD50000034334R4
12 Hardware description

3
Mechanical installation –
General
Contents of this chapter
This chapter generally describes how to mechanically install the drive with the
flange mounting kit.
Safety instructions
Obey the general safety instructions in the hardware manual and the task-specific
instructions in this supplement.
Wear protective gloves and long sleeves. Some parts have sharp edges.
Examining the installation site
Make sure that the installation site complies with these requirements:
• The installation site has sufficient ventilation to prevent overheating of the
drive. See section Losses, cooling data and noise in the hardware manual for
the required air flow in the cooling air channel and in the front part of the drive.
• The operation conditions of the drive agree with the specifications in section
Ambient conditions in the hardware manual.
• The mounting plate is vertical, non-flammable and strong enough to hold the
weight of the drive.
• The material behind, above and below the drive is non-flammable.
Mechanical installation – General 13

• There is enough free space above and below the drive for cooling air flow,
service and maintenance. There is enough free space in front of the drive for
operation, service and maintenance. See section Free space
requirements (page 15)
When you install drives above one another, make sure that the outlet cooling
air flows away from the drive above in the cooling air channel.
B
C
A
CBAFrame
inmminmminmm
7.872009.842503.94100R1 … R2
7.872009.842504.53115R3 … R5
11.813009.842507.87200R6 … R9
14 Mechanical installation – General
4

Free space requirements
The flange-mounted drives can be installed side by side. The free space
requirements above and below the drives are shown below. For additional
requirements, refer to sections Examining the installation site (page 13) and
Additional requirements for cabinet installations (page 16).
Note: The free space requirements below are for the heat sink side of the mounting
plate. There is no free space requirement for the front side of the mounting plate.
That area can be occupied by other equipment (e.g., contactors, relays, wires,
ducts, etc.).
BAFrame
inmminmm
7.872003.94100R1 … R2
7.872004.53115R3 … R5
11.813007.87200R6 … R9
Mechanical installation – General 15

Additional requirements for cabinet installations
Make sure that the cooling air gratings of the drive will not be covered. Make sure
that the required cooling air flow is achieved. In a totally closed cabinet with no
forced ventilation, a fan for circulating the air inside the cabinet may be needed.
For UL installations, plan the wire bending radius of input power and motor cables
according to UL rules.
Necessary tools
To move a heavy drive, you need crane, fork-lift or pallet truck (check load capacity!).
To lift a heavy drive, you need a hoist.
To install the drive mechanically, you need the following tools:
• drill with suitable bits
• screwdriver set (Torx, flat and/or Phillips, as appropriate)
• socket set (metric)
Moving the drive
Move the drive in its transport package to the installation site. Use a pallet truck
when you move a heavy drive package.
16 Mechanical installation – General
4

4
Mechanical installation –
Frames R1 to R3
Contents of this chapter
This chapter describes how to install drive frame sizes R1 to R3 with the flange
mounting kit mechanically.
Unpacking and examining the delivery
￭Transport package contents
The flange mounting kit package is tied with straps onto the drive package or sent
separately. Examine that all items are present and there are no signs of damage.
Read the data on the type designation label of the drive to make sure that the
drive is of the correct type.
To unpack:
• Cut the straps.
• Remove the flange mounting kit package. For the contents of the kit package,
see Flange mounting kit package contents (page 18).
• Open the drive cardboard box. For the contents of the drive package, see the
drive hardware manual.
• Lift the drive.
Mechanical installation – Frames R1 to R3 17

￭Flange mounting kit package contents
The drawings below show the layout of the flange mounting kit packages. Examine
that all items are present and there are no signs of damage.



  





 

Grounding plate (In frame R3 different)12Straps1
Quick guide13Side brackets2
Hood (required for UL Type 12)14Bottom bracket3
Screw package:15Top bracket (In frame R3 different)4
• M4 nut (4 pcs)
• M5x20 screw (4 pcs)
• M6x25 screw (R1: 10 pcs; R2: 12 pcs;
R3: 14 pcs)*
• M6 nut (R1...R2: 18 pcs; R3: 19 pcs)
• M4x8 screw (R1...R2: 2 pcs)
Tightening brackets5
Bottom U-bracket6
Top U-bracket7
Cardboard tray8
Top cardboard cover9
Sealing plug10
Mounting template11
*The delivery does not include the Rivet or Kalei nuts for the M6 screws
18 Mechanical installation – Frames R1 to R3

Mounting template
The flange mounting kit package includes a template in actual size for drilling the
attaching holes and cutting the hole in the mounting plate.
An example template is shown below.
Mechanical installation – Frames R1 to R3 19

Installation procedure
1. For IP21 (UL Type 1): To remove the fan assembly, push the retaining clips. Lift
the assembly up.
2. For IP21 (UL Type 1): Insert the sealing plug (a) to the hole.
20 Mechanical installation – Frames R1 to R3