Abb Iso tx 6k User manual

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USER MANUAL

ISO TX

for PowerValue RT G2 UL 5-10 kVA

PREPARED: Elvan Chen

STATUS

SECURITY LEVEL: PublicApproved

APPROVED: Patricia Kuenzle DOCUMENT KIND: Operating manual

OWNING ORGANIZATION:

DOCUMENT ID: 4NWD005663 REV: A LANG: EN

PAGE:

1 / 18ABB Switzerland Ltd.

2ISO TX FOR POWERVALUE RT G2 UL 5-10 KVA

STATUS:

Approved

SECURITY LEVEL:

Public

DOCUMENT ID:

4NWD005663

REV:

LANG:

PAGE:

2 / 18

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Contents

1 Important safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1 Save these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 Safety symbols and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.4 UPS disposal and recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.4.1 For professional users in the European Union . . . . . . . . . . . . . . . . . 5

1.4.2 For disposal in countries outside of the European Union . . . . . . . . . . 5

1.5 Certification standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1 Environmental protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1.1 Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1.2 Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.1 Inspecting the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.2 Unpacking the External Maintenance Bypass Switch Module. . . . . . . . . . . . 8

4.3 Checking the accessory kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.4 Installing the External Maintenance Bypass Switch Module. . . . . . . . . . . . . 9

4.4.1 Installing in the tower position: . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.4.2 Installing in the rack position: . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.4.3 Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.4.4 Connect UPS and External Maintenance Bypass Switch Module . . . . . .11

5 Service operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.1 Transfer to Maintenance Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.2 Transfer to UPS Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

ISO TX FOR POWERVALUE RT G2 UL 5-10 KVA

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DOCUMENT ID:

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1 Important safety instructions

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1.1 Save these instructions

THIS CHAPTER CONTAINS IMPORTANT SAFETY INSTRUCTIONS. READ IT

CAREFULLY BEFORE DISASSEMBLING THE UNIT.

NOTE

THIS MANUAL CONTAINS IMPORTANT INSTRUCTIONS THAT SHOULD BE

FOLLOWED DURING THE INSTALLATION AND MAINTENANCE OF THE PDU

THE PDU MODELS THAT ARE COVERED IN THIS MANUAL ARE INTENDED

FOR INSTALLATION IN ENVIRONMENTS WHERE TEMPERATURES ARE

WITHIN 0 TO 40 °C AND ARE FREE OF CONDUCTIVE CONTAMINANTS.

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1.2 Safety symbols and warnings

Follow all operating and user instructions.

THIS SYMBOL IN CONJUNCTION WITH THE SIGNAL WORD “DANGER”

INDICATES AN IMMINENT ELECTRICAL HAZARD.

FAILURE TO OBSERVE THE RELATED SAFETY NOTE MAY CAUSE INJURY,

DEATH OR EQUIPMENT DAMAGE.

THIS SYMBOL IN CONJUNCTION WITH THE SIGNAL WORD “WARNING”

INDICATES A POTENTIALLY DANGEROUS SITUATION.

FAILURE TO OBSERVE MAY CAUSE INJURY, DEATH OR EQUIPMENT DAMAGE.

THIS SYMBOL INDICATES A SAFETY NOTE: “ATTENTION! HAZARDOUS

VOLTAGE!”

INSTALLATION BY A CERTIFIED SERVICE ENGINEER ONLY.”

THIS SYMBOL IN CONJUNCTION WITH THE SIGNAL WORD “NOTE” INDICATES

OPERATOR TIPS OR PARTICULARLY USEFUL OR IMPORTANT INFORMATION

FOR THE USE OF THE PRODUCT.

THIS SYMBOL AND WORDING DO NOT INDICATE A DANGEROUS SITUATION.

THIS SYMBOL INDICATES THAT READING THE INSTRUCTION MANUAL/

BOOKLET BEFORE STARTING WORK OR BEFORE OPERATING EQUIPMENT OR

MACHINERY IS COMPULSORY.

DO NOT DISPOSE OF WITH ORDINARY TRASH.

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1.3 Safety rules

DANGER

TERMINAL BLOCKS MAY BE ENERGIZED, EVEN IF THE SYSTEM IS

DISCONNECTED FROM THE AC POWER SOURCE.

DANGER

DANGEROUS VOLTAGE LEVELS ARE PRESENT WITHIN THE SYSTEM.

DANGER

THE SYSTEM MUST BE PROPERLY GROUNDED: ALWAYS CONNECT THE

EARTH WIRE FIRST.

WARNING

CAUTION! TO REDUCE THE RISK OF FIRE, ONLY CONNECT THE UNIT

TO A CIRCUIT PROVIDED WITH BRANCH CIRCUIT OVERCURRENT

PROTECTION FOR:

- 40A rating, for 5/6kVA models

- 63A rating, for 8/10kVA models

WARNING

CHECK THAT THE INDICATIONS ON THE RATING LABEL CORRESPOND

WITH YOUR AC POWERED SYSTEM AND THE ACTUAL ELECTRICAL

CONSUMPTION OF ALL THE EQUIPMENT TO BE CONNECTED TO THE

SYSTEM.

WARNING

NEVER INSTALL THE SYSTEM NEAR LIQUIDS OR IN AN EXCESSIVELY

DAMP ENVIRONMENT.

WARNING

NEVER BLOCK THE VENTILATION GRILLES GRATES OF THE SYSTEM.

WARNING

NEVER EXPOSE THE SYSTEM TO DIRECT SUNLIGHT OR OTHER SOURCES

OF HEAT.

NOTE

THE UPSTREAM CIRCUIT BREAKER FOR NORMAL AC/BYPASS AC MUST

BE EASILY ACCESSIBLE.

THE UNIT CAN BE DISCONNECTED FROM THE AC POWER SOURCE BY

OPENING THIS CIRCUIT BREAKER.

NOTE

DISCONNECTION AND OVERCURRENT PROTECTION DEVICES ARE NOT

INCLUDED AN MUST ALREADY BE INSTALLED FOR PERMANENTLY

CONNECTED AC INPUT (NORMAL AC/BYPASS AC) AND AC OUTPUT

CIRCUITS.

NOTE

FOR PLUGGABLE EQUIPMENT, THE SOCKET OUTLET SHALL BE

INSTALLED NEAR THE EQUIPMENT AND SHALL BE EASILY ACCESSIBLE.

NOTE

IF THE SYSTEM NEEDS TO BE STORED PRIOR TO INSTALLATION,

STORAGE MUST BE IN A DRY PLACE.

ISO TX FOR POWERVALUE RT G2 UL 5-10 KVA

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NOTE

THE ADMISSIBLE STORAGE TEMPERATURE RANGE IS -25 TO +60 °C.

NOTE

THIS ISO TX IS DESIGNED TO WORK WITH UPS POWERVALUE RT G2 UL

5-10KVA.

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1.4 UPS disposal and recycling

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1.4.1 For professional users in the European Union

THE CROSSED WHEELED BIN SYMBOL ON THE PRODUCT(S) AND / OR

ACCOMPANYING DOCUMENTS MEANS THAT USED ELECTRICAL AND

ELECTRONIC EQUIPMENT (WEEE) SHOULD NOT BE MIXED WITH GENERAL

HOUSEHOLD WASTE.

IF YOU WISH TO DISPOSE OF ELECTRICAL AND ELECTRONIC EQUIPMENT

(EEE), PLEASE CONTACT YOUR DEALER OR SUPPLIER FOR FURTHER

INFORMATION.

CORRECT WASTE DISPOSAL OF THIS PRODUCT WILL HELP SAVE VALUABLE

RESOURCES AND PREVENT ANY POTENTIAL NEGATIVE EFFECTS ON HUMAN

HEALTH AND THE ENVIRONMENT, WHICH COULD OTHERWISE ARISE FROM

INAPPROPRIATE WASTE HANDLING

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1.4.2 For disposal in countries outside of the European Union

THE CROSSED WHEELED BIN SYMBOL IS ONLY VALID IN THE EUROPEAN

UNION (EU) MEANING THAT USED ELECTRICAL AND ELECTRONIC

EQUIPMENT (WEEE) SHOULD NOT BE MIXED WITH GENERAL

HOUSEHOLDWASTE.

IF YOU WISH TO DISPOSE OF THIS PRODUCT PLEASE CONTACT YOUR

LOCAL AUTHORITIES OR DEALER AND ASK FOR THE CORRECT METHOD OF

DISPOSAL.

CORRECT WASTE DISPOSAL OF THIS PRODUCT WILL HELP SAVE VALUABLE

RESOURCES AND PREVENT ANY POTENTIAL NEGATIVE EFFECTS ON HUMAN

HEALTH AND THE ENVIRONMENT, WHICH COULD OTHERWISE ARISE FROM

INAPPROPRIATE WASTE HANDLING

6ISO TX FOR POWERVALUE RT G2 UL 5-10 KVA

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1.5 Certification standards

• Safety: UL 1778, CSA 107.3.

• Radiated: FCC CFR 47 Part 15 Class A.

• Conducted: FCC CFR 47 Part 15 Class A.

• IEC 61000-2-2 (Low Frequency Signals)

• IEC 61000-4-2 (ESD): level 3.

• IEC 61000-4-3 (RS): level 3.

• IEC 61000-4-4 (EFT): level 3.

• IEC 61000-4-5 (Surge): level 2 (Line-Line) level 3(Line-Earth).

• IEC 61000-4-6 (CS): level 3.

• IEC 61000-4-8 (Power Frequency Magnetic Field Immunity): level 4.

ISO TX FOR POWERVALUE RT G2 UL 5-10 KVA

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SECURITY LEVEL:

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DOCUMENT ID:

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2 Introduction

ISO TX transforms the output of the UPS to different voltage options and provides a

galvanic isolation between the output and load of the UPS.

WE RECOMMEND YOU TAKE THE TIME TO READ THIS MANUAL TO TAKE

FULL ADVANTAGE OF THE MANY FEATURES OF YOUR ISO TX.

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2.1 Environmental protection

Our products are developed using the eco-design approach.

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2.1.1 Substances

This product does not contain CFCs, HCFCs, or asbestos.

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2.1.2 Packing

To improve waste treatment and facilitate recycling, separate the various packing

components.

• The cardboard we use comprises over 50% recycled cardboard.

• Sacks and bags are made of polyethylene.

• Packing materials are recyclable and bear the appropriate identification symbol

Materials Abbreviations Number in the symbols

Polyethylene terephthalate PET 01

High-density polyethylene HDPE 02

Polyvinyl chloride PVC 03

Low-density polyethylene LDPE 04

Polypropylene PP 05

Polystyrene PS 06

NOTE

FOLLOW ALL LOCAL REGULATIONS FOR THE DISPOSAL OF PACKING

MATERIALS

8ISO TX FOR POWERVALUE RT G2 UL 5-10 KVA

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3 General characteristics

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3-1 ISO TX rear panel view

No Item

1. Load output connection

2. Input (to UPS output)

3. Temperature signal port

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3-2

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3-1

Rear Panel View

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3-2

Terminal Block View

ISO TX FOR POWERVALUE RT G2 UL 5-10 KVA

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4 Installation

THE SYSTEM MUST BE INSTALLED IN ACCORDANCE WITH THE

APPLICABLE SAFETY REGULATIONS

NOTE

INSTALLATION AND COMMISSIONING SHALL BE IN COMPLIANCE WITH

ALL APPLICABLE NATIONAL, STATE, AND LOCAL SAFETY REGULATIONS

AND MUST BE CARRIED OUT BY SUITABLY QUALIFIED PERSONS AS PER

NATIONAL, STATE, AND LOCAL REQUIREMENTS.

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4.1 Inspecting the equipment

WARNING

RISK OF FALLING: DISMANTLING THE UPS REQUIRES WORKING AT

HEIGHT. TAKE THE NECESSARY PRECAUTIONS.

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4.2 Unpacking the Unit

DANGER

UNPACKING THE UNIT IN A LOW-TEMPERATURE ENVIRONMENT MAY

CAUSE CONDENSATION TO FORM BOTH INSIDE AND ON THE CABINET.

DO NOT INSTALL THE UNIT UNTIL THE INSIDE AND OUTSIDE OF THE

UNIT ARE DRY (RISK OF ELECTRIC SHOCK).

NOTE

IF ANY EQUIPMENT HAS BEEN DAMAGED DURING SHIPMENT, KEEP

THE SHIPPING CARTONS AND PACKING MATERIALS FOR THE CARRIER

OR PLACE OF PURCHASE AND FILE A CLAIM FOR SHIPPING DAMAGE. IF

YOU DISCOVER THE DAMAGE AFTER ACCEPTANCE, FILE A CLAIM FOR

CONCEALED DAMAGE

DISCARD OR RECYCLE THE PACKAGING IN A RESPONSIBLE MANNER OR

STORE IT FOR FUTURE USE.

PACKING MATERIALS MUST BE DISPOSED OF IN COMPLIANCE WITH ALL

LOCAL REGULATIONS CONCERNING WASTE. RECYCLING SYMBOLS ARE

PRINTED ON THE PACKING MATERIALS TO FACILITATE SORTING.

10 ISO TX FOR POWERVALUE RT G2 UL 5-10 KVA

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4.3 Checking the accessory kit

Unpack the package and check the package contents. The shipping package contains:

• Mounting ear (left) x 1, Mounting ear (right) x 1

• Mounting ear screws x 8

• Cable glands x 2 for 6K (x 3 for 10K)

• Temperature signal cable x 1

• Foot extend(long) x 4

• Foot extend(short) x 4

• Rail slide (left) x 1

• Rail slide (Right) x 1

• Screw(M6) x 14

• Nut(M6) x 4

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4.4 Installing the ISO TX

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4.4.1 Installing in the rack position

Step 1: Install mounting ears to the side mounting holes of the Transformer box using the

screws provided, mounting ears should face forward.

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4.4.1-1

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4.4.1-1

Step 1

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