ABB ISO TX 6k User manual

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USER MANUAL
ISO TX
for PowerValue RT G2 UL 5-10 kVA
PREPARED: Elvan Chen
STATUS
SECURITY LEVEL: PublicApproved
APPROVED: Patricia Kuenzle DOCUMENT KIND: Operating manual
OWNING ORGANIZATION:
DOCUMENT ID: 4NWD005663 REV: A LANG: EN
PAGE:
1 / 18ABB Switzerland Ltd.
© Copyright 2022 ABB. All rights reserved.

2ISO TX FOR POWERVALUE RT G2 UL 5-10 KVA
STATUS:
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SECURITY LEVEL:
Public
DOCUMENT ID:
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REV:
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LANG:
EN
PAGE:
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© Copyright 2022 ABB. All rights reserved.
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Contents
1 Important safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Save these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Safety symbols and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 UPS disposal and recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4.1 For professional users in the European Union . . . . . . . . . . . . . . . . . 5
1.4.2 For disposal in countries outside of the European Union . . . . . . . . . . 5
1.5 Certification standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Environmental protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.1 Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.2 Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.1 Inspecting the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2 Unpacking the External Maintenance Bypass Switch Module. . . . . . . . . . . . 8
4.3 Checking the accessory kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.4 Installing the External Maintenance Bypass Switch Module. . . . . . . . . . . . . 9
4.4.1 Installing in the tower position: . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.4.2 Installing in the rack position: . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.4.3 Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.4.4 Connect UPS and External Maintenance Bypass Switch Module . . . . . .11
5 Service operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1 Transfer to Maintenance Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.2 Transfer to UPS Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

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1 Important safety instructions
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1.1 Save these instructions
THIS CHAPTER CONTAINS IMPORTANT SAFETY INSTRUCTIONS. READ IT
CAREFULLY BEFORE DISASSEMBLING THE UNIT.
NOTE
THIS MANUAL CONTAINS IMPORTANT INSTRUCTIONS THAT SHOULD BE
FOLLOWED DURING THE INSTALLATION AND MAINTENANCE OF THE PDU
THE PDU MODELS THAT ARE COVERED IN THIS MANUAL ARE INTENDED
FOR INSTALLATION IN ENVIRONMENTS WHERE TEMPERATURES ARE
WITHIN 0 TO 40 °C AND ARE FREE OF CONDUCTIVE CONTAMINANTS.
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1.2 Safety symbols and warnings
Follow all operating and user instructions.
THIS SYMBOL IN CONJUNCTION WITH THE SIGNAL WORD “DANGER”
INDICATES AN IMMINENT ELECTRICAL HAZARD.
FAILURE TO OBSERVE THE RELATED SAFETY NOTE MAY CAUSE INJURY,
DEATH OR EQUIPMENT DAMAGE.
THIS SYMBOL IN CONJUNCTION WITH THE SIGNAL WORD “WARNING”
INDICATES A POTENTIALLY DANGEROUS SITUATION.
FAILURE TO OBSERVE MAY CAUSE INJURY, DEATH OR EQUIPMENT DAMAGE.
THIS SYMBOL INDICATES A SAFETY NOTE: “ATTENTION! HAZARDOUS
VOLTAGE!”
INSTALLATION BY A CERTIFIED SERVICE ENGINEER ONLY.”
THIS SYMBOL IN CONJUNCTION WITH THE SIGNAL WORD “NOTE” INDICATES
OPERATOR TIPS OR PARTICULARLY USEFUL OR IMPORTANT INFORMATION
FOR THE USE OF THE PRODUCT.
THIS SYMBOL AND WORDING DO NOT INDICATE A DANGEROUS SITUATION.
THIS SYMBOL INDICATES THAT READING THE INSTRUCTION MANUAL/
BOOKLET BEFORE STARTING WORK OR BEFORE OPERATING EQUIPMENT OR
MACHINERY IS COMPULSORY.
DO NOT DISPOSE OF WITH ORDINARY TRASH.

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1.3 Safety rules
DANGER
TERMINAL BLOCKS MAY BE ENERGIZED, EVEN IF THE SYSTEM IS
DISCONNECTED FROM THE AC POWER SOURCE.
DANGER
DANGEROUS VOLTAGE LEVELS ARE PRESENT WITHIN THE SYSTEM.
DANGER
THE SYSTEM MUST BE PROPERLY GROUNDED: ALWAYS CONNECT THE
EARTH WIRE FIRST.
WARNING
CAUTION! TO REDUCE THE RISK OF FIRE, ONLY CONNECT THE UNIT
TO A CIRCUIT PROVIDED WITH BRANCH CIRCUIT OVERCURRENT
PROTECTION FOR:
- 40A rating, for 5/6kVA models
- 63A rating, for 8/10kVA models
WARNING
CHECK THAT THE INDICATIONS ON THE RATING LABEL CORRESPOND
WITH YOUR AC POWERED SYSTEM AND THE ACTUAL ELECTRICAL
CONSUMPTION OF ALL THE EQUIPMENT TO BE CONNECTED TO THE
SYSTEM.
WARNING
NEVER INSTALL THE SYSTEM NEAR LIQUIDS OR IN AN EXCESSIVELY
DAMP ENVIRONMENT.
WARNING
NEVER BLOCK THE VENTILATION GRILLES GRATES OF THE SYSTEM.
WARNING
NEVER EXPOSE THE SYSTEM TO DIRECT SUNLIGHT OR OTHER SOURCES
OF HEAT.
NOTE
THE UPSTREAM CIRCUIT BREAKER FOR NORMAL AC/BYPASS AC MUST
BE EASILY ACCESSIBLE.
THE UNIT CAN BE DISCONNECTED FROM THE AC POWER SOURCE BY
OPENING THIS CIRCUIT BREAKER.
NOTE
DISCONNECTION AND OVERCURRENT PROTECTION DEVICES ARE NOT
INCLUDED AN MUST ALREADY BE INSTALLED FOR PERMANENTLY
CONNECTED AC INPUT (NORMAL AC/BYPASS AC) AND AC OUTPUT
CIRCUITS.
NOTE
FOR PLUGGABLE EQUIPMENT, THE SOCKET OUTLET SHALL BE
INSTALLED NEAR THE EQUIPMENT AND SHALL BE EASILY ACCESSIBLE.
NOTE
IF THE SYSTEM NEEDS TO BE STORED PRIOR TO INSTALLATION,
STORAGE MUST BE IN A DRY PLACE.

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ISO TX FOR POWERVALUE RT G2 UL 5-10 KVA
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NOTE
THE ADMISSIBLE STORAGE TEMPERATURE RANGE IS -25 TO +60 °C.
NOTE
THIS ISO TX IS DESIGNED TO WORK WITH UPS POWERVALUE RT G2 UL
5-10KVA.
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1.4 UPS disposal and recycling
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1.4.1 For professional users in the European Union
THE CROSSED WHEELED BIN SYMBOL ON THE PRODUCT(S) AND / OR
ACCOMPANYING DOCUMENTS MEANS THAT USED ELECTRICAL AND
ELECTRONIC EQUIPMENT (WEEE) SHOULD NOT BE MIXED WITH GENERAL
HOUSEHOLD WASTE.
IF YOU WISH TO DISPOSE OF ELECTRICAL AND ELECTRONIC EQUIPMENT
(EEE), PLEASE CONTACT YOUR DEALER OR SUPPLIER FOR FURTHER
INFORMATION.
CORRECT WASTE DISPOSAL OF THIS PRODUCT WILL HELP SAVE VALUABLE
RESOURCES AND PREVENT ANY POTENTIAL NEGATIVE EFFECTS ON HUMAN
HEALTH AND THE ENVIRONMENT, WHICH COULD OTHERWISE ARISE FROM
INAPPROPRIATE WASTE HANDLING
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1.4.2 For disposal in countries outside of the European Union
THE CROSSED WHEELED BIN SYMBOL IS ONLY VALID IN THE EUROPEAN
UNION (EU) MEANING THAT USED ELECTRICAL AND ELECTRONIC
EQUIPMENT (WEEE) SHOULD NOT BE MIXED WITH GENERAL
HOUSEHOLDWASTE.
IF YOU WISH TO DISPOSE OF THIS PRODUCT PLEASE CONTACT YOUR
LOCAL AUTHORITIES OR DEALER AND ASK FOR THE CORRECT METHOD OF
DISPOSAL.
CORRECT WASTE DISPOSAL OF THIS PRODUCT WILL HELP SAVE VALUABLE
RESOURCES AND PREVENT ANY POTENTIAL NEGATIVE EFFECTS ON HUMAN
HEALTH AND THE ENVIRONMENT, WHICH COULD OTHERWISE ARISE FROM
INAPPROPRIATE WASTE HANDLING

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1.5 Certification standards
• Safety: UL 1778, CSA 107.3.
• Radiated: FCC CFR 47 Part 15 Class A.
• Conducted: FCC CFR 47 Part 15 Class A.
• IEC 61000-2-2 (Low Frequency Signals)
• IEC 61000-4-2 (ESD): level 3.
• IEC 61000-4-3 (RS): level 3.
• IEC 61000-4-4 (EFT): level 3.
• IEC 61000-4-5 (Surge): level 2 (Line-Line) level 3(Line-Earth).
• IEC 61000-4-6 (CS): level 3.
• IEC 61000-4-8 (Power Frequency Magnetic Field Immunity): level 4.

7
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2 Introduction
ISO TX transforms the output of the UPS to different voltage options and provides a
galvanic isolation between the output and load of the UPS.
WE RECOMMEND YOU TAKE THE TIME TO READ THIS MANUAL TO TAKE
FULL ADVANTAGE OF THE MANY FEATURES OF YOUR ISO TX.
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2.1 Environmental protection
Our products are developed using the eco-design approach.
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2.1.1 Substances
This product does not contain CFCs, HCFCs, or asbestos.
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2.1.2 Packing
To improve waste treatment and facilitate recycling, separate the various packing
components.
• The cardboard we use comprises over 50% recycled cardboard.
• Sacks and bags are made of polyethylene.
• Packing materials are recyclable and bear the appropriate identification symbol
Materials Abbreviations Number in the symbols
Polyethylene terephthalate PET 01
High-density polyethylene HDPE 02
Polyvinyl chloride PVC 03
Low-density polyethylene LDPE 04
Polypropylene PP 05
Polystyrene PS 06
NOTE
FOLLOW ALL LOCAL REGULATIONS FOR THE DISPOSAL OF PACKING
MATERIALS

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3 General characteristics
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3-1 ISO TX rear panel view
No Item
1. Load output connection
2. Input (to UPS output)
3. Temperature signal port
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3-2
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3-1
Rear Panel View
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3-2
Terminal Block View

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4 Installation
THE SYSTEM MUST BE INSTALLED IN ACCORDANCE WITH THE
APPLICABLE SAFETY REGULATIONS
NOTE
INSTALLATION AND COMMISSIONING SHALL BE IN COMPLIANCE WITH
ALL APPLICABLE NATIONAL, STATE, AND LOCAL SAFETY REGULATIONS
AND MUST BE CARRIED OUT BY SUITABLY QUALIFIED PERSONS AS PER
NATIONAL, STATE, AND LOCAL REQUIREMENTS.
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4.1 Inspecting the equipment
WARNING
RISK OF FALLING: DISMANTLING THE UPS REQUIRES WORKING AT
HEIGHT. TAKE THE NECESSARY PRECAUTIONS.
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4.2 Unpacking the Unit
DANGER
UNPACKING THE UNIT IN A LOW-TEMPERATURE ENVIRONMENT MAY
CAUSE CONDENSATION TO FORM BOTH INSIDE AND ON THE CABINET.
DO NOT INSTALL THE UNIT UNTIL THE INSIDE AND OUTSIDE OF THE
UNIT ARE DRY (RISK OF ELECTRIC SHOCK).
NOTE
IF ANY EQUIPMENT HAS BEEN DAMAGED DURING SHIPMENT, KEEP
THE SHIPPING CARTONS AND PACKING MATERIALS FOR THE CARRIER
OR PLACE OF PURCHASE AND FILE A CLAIM FOR SHIPPING DAMAGE. IF
YOU DISCOVER THE DAMAGE AFTER ACCEPTANCE, FILE A CLAIM FOR
CONCEALED DAMAGE
DISCARD OR RECYCLE THE PACKAGING IN A RESPONSIBLE MANNER OR
STORE IT FOR FUTURE USE.
PACKING MATERIALS MUST BE DISPOSED OF IN COMPLIANCE WITH ALL
LOCAL REGULATIONS CONCERNING WASTE. RECYCLING SYMBOLS ARE
PRINTED ON THE PACKING MATERIALS TO FACILITATE SORTING.

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4.3 Checking the accessory kit
Unpack the package and check the package contents. The shipping package contains:
• Mounting ear (left) x 1, Mounting ear (right) x 1
• Mounting ear screws x 8
• Cable glands x 2 for 6K (x 3 for 10K)
• Temperature signal cable x 1
• Foot extend(long) x 4
• Foot extend(short) x 4
• Rail slide (left) x 1
• Rail slide (Right) x 1
• Screw(M6) x 14
• Nut(M6) x 4
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4.4 Installing the ISO TX
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4.4.1 Installing in the rack position
Step 1: Install mounting ears to the side mounting holes of the Transformer box using the
screws provided, mounting ears should face forward.
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4.4.1-1
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4.4.1-1
Step 1

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Step 2: Lift the Transformer box module and slide it into the rack enclosure. Install the
Transformer box to the rack with screws, nuts through its mounting ears and into the
rack rails.
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4.4.1-2
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4.4.2 Installing in the tower position
Step 1: Prepare the tower feet (UPS accessary) and extension feet, the extension feet
depend on your system configuration. (Tower feet=2U, long extension=2U, short
extension=1U).
—
4.4.2-1
Step 2: Place MBS(optional), UPS, EBM, and ISO TX on tower feet assembly.
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4.4.2-2
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4.4.2-1
Step 1
—
4.4.2-2
Step 2
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4.4.1-2
Step 2

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4.4.3 Electrical installation:
Step 1: Prepare cables according to chapter 5.
Step 2: Remove the terminal cover from unit.
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4.4.3-1
Step 3: Remove the knock-out hole of terminal cover, fix the Cable gland in it.
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4.4.3-2
Step 4: Fix wires on terminal block as needed (terminal wiring details in the following
paragraphs), through the cable gland, and assemble the terminal cover back on unit.
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4.4.3-3
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4.4.3-1
Step 2
—
4.4.3-2
Step 3
—
4.4.3-3
Step 4

13
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Step 5: Connections between UPS output and ISO TX input are different according to the
output voltage of UPS.
a) if the output voltage (L1 – L2) of UPS is 240V.
b) if the output voltage (L1 – L2) of UPS is 208V.

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Step 6: There are 3 different output options for ISO TX.
Option 1: Connect Y3 and N or Y1 and N to get 115V voltage output.
Option 2: Use jumper to short N and Y3 firstly, connect Y2 and N to get 208V voltage
output.
Option 3: Use jumper to short N and Y3 firstly, connect Y1 and N to get 230V output.
Step 7: Connect the temperature signal cable between the temperature signal port of ISO
TX and dry contact terminal of UPS.
Step 8: Connect the input cables of UPS according to related user manual.

15
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5 Recommended cable cross-sections
ISO TX 6K ISO TX 10K
UPS to ISO TX [L1, L2, PE] 3 x 10AWG 3 x 8AWG
ISO TX Output [Load L1, Load L2, PE] 3 x 10AWG 3 x 8AWG
ISO TX Jumper 1 x 10AWG 1 x 8AWG

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6 Specification
Power Module model list
Model UPS rated power
ISO TX 6k/10k 6000VA (6000W) / 10000VA (100000W)
Weight and dimensions
Model Net weight Dimensions D x H x W
ISO TX 6k 70.75 kg / 156 lbs 616 x 131 x 438mm /
24.25 x 5.25 x 17.24 inches
ISO TX 10k 72.5 kg / 159.8 lbs 696 x 131 x 438mm /
27.4 x 5.25 x 17.24 inches
Electrical
ISO TX 6K / ISO TX 10K
Rated input voltage 208 Vac / 240 Vac
Rated output voltage 115Vac / 208Vac / 240 Vac
Frequency 50 Hz or 60 Hz
Efficiency 92%
Isolation grade Class H
Certifications
ESD IEC 61000-4-2 Level 3
Low Frequency Signals IEC 61000-2-2
RS IEC 61000-4-3 Level 3
EFT IEC 61000-4-4 Level 3
Surge IEC 61000-4-5 Level 2 (Line-Line)
IEC 61000-4-5 Level 3 (Line-Earth)
CS IEC 61000-4-6 Level 3
Power Frequency Magnetic Field Immunity IEC 61000-4-8 Level 4
Conducted FCC CFR 47 Part 15 Class A
Radiated FCC CFR 47 Part 15 Class A
Safety UL 1778, CSA 107.3
ENVIRONMENTAL
Operating temperature 0°C to 40°C / 32°F-104°F
Storage temperature -15°C to 60°C / 5°F-140°F
Relative humidity 5% to 95% no condensation
Operating altitude <1000m (3281ft) for Nominal power,
Over 1000m (3281ft) the power de-rating
is 1% every 100m (328ft)
4000M (13123ft) max
Audible noise 58 dB
* for output cable < 10m.

© Copyright 2022 ABB. All rights reserved.
Specifications subject to change without notice.
—
ABB Switzerland Ltd.
Via Luserte Sud 9
6572 Quartino
Switzerland
www.abb.com/ups
https://library.abb.com