ABB Relion 650 1.1 IEC User manual

Relion® 650 SERIES
650 series
Version 1.1 IEC
Installation manual

Document ID: 1MRK 514 014-UEN
Issued: November 2019
Revision: A
Product version: 1.1
© Copyright 2011 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party, nor
used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and may be
used or disclosed only in accordance with the terms of such license.
Trademarks
ABB and Relion are registered trademarks of ABB Group. All other brand or product names
mentioned in this document may be trademarks or registered trademarks of their respective
holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
ABB AB
Substation Automation Products
SE-721 59 Västerås
Sweden
Telephone: [phone]
Facsimile: [phone]
http://www.abb.com/substationautomation

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or product
description and are not to be deemed as a statement of guaranteed properties. All persons
responsible for applying the equipment addressed in this manual must satisfy themselves that
each intended application is suitable and acceptable, including that any applicable safety or
other operational requirements are complied with. In particular, any risks in applications where
a system failure and/or product failure would create a risk for harm to property or persons
(including but not limited to personal injuries or death) shall be the sole responsibility of the
person or entity applying the equipment, and those so responsible are hereby requested to
ensure that all measures are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be completely ruled
out. In case any errors are detected, the reader is kindly requested to notify the manufacturer.
Other than under explicit contractual commitments, in no event shall ABB be responsible or
liable for any loss or damage resulting from the use of this manual or the application of the
equipment.

Conformity
This product complies with the directive of the Council of the European Communities on the
approximation of the laws of the Member States relating to electromagnetic compatibility
(EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified
voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests
conducted by ABB in accordance with the product standards EN 50263 and EN 60255-26 for
the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low
voltage directive. The IED is designed in accordance with the international standards of the
IEC 60255 series.

Table of contents
Section 1 Introduction.................................................................................................... 3
1.1 This manual....................................................................................................................................3
1.2 Intended audience........................................................................................................................3
1.3 Product documentation.............................................................................................................. 3
1.3.1 Product documentation set..................................................................................................... 3
1.3.2 Document revision history....................................................................................................... 4
1.3.3 Related documents.................................................................................................................... 5
1.4 Symbols and conventions...........................................................................................................6
1.4.1 Safety indication symbols........................................................................................................ 6
1.4.2 Manual conventions...................................................................................................................6
Section 2 Safety information.........................................................................................9
2.1 Symbols on the product..............................................................................................................9
2.2 Warnings........................................................................................................................................ 9
2.3 Caution signs...............................................................................................................................10
2.4 Note signs.....................................................................................................................................11
Section 3 Environmental aspects................................................................................ 13
3.1 Sustainable development..........................................................................................................13
3.2 Disposing of the IED...................................................................................................................13
Section 4 Unpacking, inspecting and storing............................................................ 15
4.1 Removing transport packaging............................................................................................... 15
4.2 Inspecting the product.............................................................................................................. 15
4.2.1 Identifying the product........................................................................................................... 15
4.2.2 Checking delivery items.......................................................................................................... 15
4.2.3 Inspecting the IED.................................................................................................................... 15
4.2.4 Returning an IED damaged in transit................................................................................... 15
4.3 Storing.......................................................................................................................................... 16
Section 5 Mounting........................................................................................................17
5.1 Required tools............................................................................................................................. 17
5.2 Checking environmental conditions and mounting space.................................................17
5.3 Mounting the IED........................................................................................................................ 17
5.3.1 Flush mounting the IED........................................................................................................... 17
5.3.2 Rack mounting the IED............................................................................................................ 19
5.3.2.1 Rack mounting a single IED...............................................................................................19
5.3.2.2 Rack mounting two IEDs....................................................................................................21
5.3.3 Wall mounting the IED............................................................................................................. 23
5.3.4 Wall mounting with external display module..................................................................... 24
5.3.4.1 Mounting the external display module...........................................................................24
5.3.4.2 Wall mounting the main unit............................................................................................ 26
Table of contents
650 series 1
Installation manual
© Copyright 2011 ABB. All rights reserved

5.3.5 Arranging ventilation...............................................................................................................27
Section 6 Connecting.................................................................................................... 29
6.1 Required tools.............................................................................................................................29
6.2 Connecting wires........................................................................................................................29
6.2.1 Connecting screw-compression type wires....................................................................... 29
6.2.2 Connecting ring-lug type wires............................................................................................. 29
6.3 Connecting protective earthing.............................................................................................. 30
6.4 Connecting analog signals........................................................................................................31
6.4.1 Connecting current and voltage inputs .............................................................................. 32
6.4.2 Connecting IED with a test switch........................................................................................33
6.5 Connecting power supply......................................................................................................... 33
6.6 Connecting communication.....................................................................................................35
6.7 Connecting external display module......................................................................................35
Section 7 Checking installation................................................................................... 37
7.1 Identifying hardware and software version.......................................................................... 37
7.2 Checking mounting.................................................................................................................... 37
7.3 Energizing the IED...................................................................................................................... 37
Section 8 Removing, repairing and exchanging........................................................ 39
8.1 Product lifecycle......................................................................................................................... 39
8.2 Checking IED information.........................................................................................................39
8.3 Removing the IED....................................................................................................................... 39
8.4 Sending the IED for repair........................................................................................................ 39
8.5 Exchanging the IED.................................................................................................................... 39
Section 9 Technical data...............................................................................................41
9.1 Case and HMI display variants................................................................................................. 41
9.1.1 Front side of the IED................................................................................................................ 41
9.1.2 Rear side of the IED..................................................................................................................42
9.2 Dimensions.................................................................................................................................. 42
9.3 Enclosure class............................................................................................................................43
Section 10 Accessories and ordering data...................................................................45
10.1 Mounting kits.............................................................................................................................. 45
10.1.1 Flush mounting kit...................................................................................................................45
10.1.2 Rack mounting kit for a single IED....................................................................................... 45
10.1.3 Rack mounting kit for two IEDs............................................................................................ 46
10.1.4 Wall mounting kit for an IED ................................................................................................. 47
10.1.5 Wall mounting kit for a main unit......................................................................................... 48
10.2 Cables........................................................................................................................................... 49
Section 11 Glossary......................................................................................................... 51
Table of contents
2650 series
Installation manual
© Copyright 2011 ABB. All rights reserved

Section 1 Introduction
1.1 This manual
GUID-AB423A30-13C2-46AF-B7FE-A73BB425EB5F v11
The installation manual contains instructions on how to install the IED. The manual provides
procedures for mechanical and electrical installation. The chapters are organized in
chronological order in which the IED should be installed.
1.2 Intended audience
GUID-C9B8127F-5748-4BEA-9E4F-CC762FE28A3A v6
This manual addresses the personnel responsible for installing the product hardware.
The installation personnel must have basic knowledge of handling electronic equipment.
1.3 Product documentation
1.3.1 Product documentation set GUID-3AA69EA6-F1D8-47C6-A8E6-562F29C67172 v9
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning deinstalling & disposal
Application manual
Operation manual
Installation manual
Service manual
Engineering manual
Commissioning manual
Communication protocol
manual
Technical manual
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning deinstalling & disposal
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning deinstalling & disposal
Application manualApplication manual
Operation manualOperation manual
Installation manualInstallation manual
Service manualService manual
Engineering manualEngineering manual
Commissioning manualCommissioning manual
Communication protocol
manual
Communication protocol
manual
Technical manualTechnical manual
en07000220.vsd
IEC07000220 V1 EN-US
Figure 1: The intended use of manuals in different lifecycles
The engineering manual contains instructions on how to engineer the IEDs using the different
tools in PCM600. The manual provides instructions on how to set up a PCM600 project and
insert IEDs to the project structure. The manual also recommends a sequence for engineering
1MRK 514 014-UEN A Section 1
Introduction
650 series 3
Installation manual
© Copyright 2011 ABB. All rights reserved

of protection and control functions, LHMI functions as well as communication engineering for
IEC 60870-5-103, IEC 61850 and DNP3.
The installation manual contains instructions on how to install the IED. The manual provides
procedures for mechanical and electrical installation. The chapters are organized in
chronological order in which the IED should be installed.
The commissioning manual contains instructions on how to commission the IED. The manual
can also be used by system engineers and maintenance personnel for assistance during the
testing phase. The manual provides procedures for checking of external circuitry and
energizing the IED, parameter setting and configuration as well as verifying settings by
secondary injection. The manual describes the process of testing an IED in a substation which
is not in service. The chapters are organized in chronological order in which the IED should be
commissioned.
The operation manual contains instructions on how to operate the IED once it has been
commissioned. The manual provides instructions for monitoring, controlling and setting the
IED. The manual also describes how to identify disturbances and how to view calculated and
measured power grid data to determine the cause of a fault.
The service manual contains instructions on how to service and maintain the IED. The manual
also provides procedures for de-energizing, de-commissioning and disposal of the IED.
The application manual contains application descriptions and setting guidelines sorted per
function. The manual can be used to find out when and for what purpose a typical protection
function can be used. The manual can also be used when calculating settings.
The technical manual contains application and functionality descriptions and lists function
blocks, logic diagrams, input and output signals, setting parameters and technical data sorted
per function. The manual can be used as a technical reference during the engineering phase,
installation and commissioning phase, and during normal service.
The communication protocol manual describes a communication protocol supported by the
IED. The manual concentrates on vendor-specific implementations.
The point list manual describes the outlook and properties of the data points specific to the
IED. The manual should be used in conjunction with the corresponding communication
protocol manual.
The service manual is not available yet.
1.3.2 Document revision history GUID-52A4699C-F83B-48F8-BF4E-D853043AB731 v1.1.1
Document revision/date Product series version History
-/February 2011 1.1 First release
A/November 2019 1.1 Maintenance release - Updated safety
information and bug corrections
Section 1 1MRK 514 014-UEN A
Introduction
4650 series
Installation manual
© Copyright 2011 ABB. All rights reserved