ABB Relion 650 1.1 IEC User manual

Relion® 650 SERIES
650 series
Version 1.1 IEC
Installation manual

Document ID: 1MRK 514 014-UEN
Issued: November 2019
Revision: A
Product version: 1.1
© Copyright 2011 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party, nor
used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and may be
used or disclosed only in accordance with the terms of such license.
Trademarks
ABB and Relion are registered trademarks of ABB Group. All other brand or product names
mentioned in this document may be trademarks or registered trademarks of their respective
holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
ABB AB
Substation Automation Products
SE-721 59 Västerås
Sweden
Telephone: [phone]
Facsimile: [phone]
http://www.abb.com/substationautomation

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or product
description and are not to be deemed as a statement of guaranteed properties. All persons
responsible for applying the equipment addressed in this manual must satisfy themselves that
each intended application is suitable and acceptable, including that any applicable safety or
other operational requirements are complied with. In particular, any risks in applications where
a system failure and/or product failure would create a risk for harm to property or persons
(including but not limited to personal injuries or death) shall be the sole responsibility of the
person or entity applying the equipment, and those so responsible are hereby requested to
ensure that all measures are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be completely ruled
out. In case any errors are detected, the reader is kindly requested to notify the manufacturer.
Other than under explicit contractual commitments, in no event shall ABB be responsible or
liable for any loss or damage resulting from the use of this manual or the application of the
equipment.

Conformity
This product complies with the directive of the Council of the European Communities on the
approximation of the laws of the Member States relating to electromagnetic compatibility
(EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified
voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests
conducted by ABB in accordance with the product standards EN 50263 and EN 60255-26 for
the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low
voltage directive. The IED is designed in accordance with the international standards of the
IEC 60255 series.

Table of contents
Section 1 Introduction.................................................................................................... 3
1.1 This manual....................................................................................................................................3
1.2 Intended audience........................................................................................................................3
1.3 Product documentation.............................................................................................................. 3
1.3.1 Product documentation set..................................................................................................... 3
1.3.2 Document revision history....................................................................................................... 4
1.3.3 Related documents.................................................................................................................... 5
1.4 Symbols and conventions...........................................................................................................6
1.4.1 Safety indication symbols........................................................................................................ 6
1.4.2 Manual conventions...................................................................................................................6
Section 2 Safety information.........................................................................................9
2.1 Symbols on the product..............................................................................................................9
2.2 Warnings........................................................................................................................................ 9
2.3 Caution signs...............................................................................................................................10
2.4 Note signs.....................................................................................................................................11
Section 3 Environmental aspects................................................................................ 13
3.1 Sustainable development..........................................................................................................13
3.2 Disposing of the IED...................................................................................................................13
Section 4 Unpacking, inspecting and storing............................................................ 15
4.1 Removing transport packaging............................................................................................... 15
4.2 Inspecting the product.............................................................................................................. 15
4.2.1 Identifying the product........................................................................................................... 15
4.2.2 Checking delivery items.......................................................................................................... 15
4.2.3 Inspecting the IED.................................................................................................................... 15
4.2.4 Returning an IED damaged in transit................................................................................... 15
4.3 Storing.......................................................................................................................................... 16
Section 5 Mounting........................................................................................................17
5.1 Required tools............................................................................................................................. 17
5.2 Checking environmental conditions and mounting space.................................................17
5.3 Mounting the IED........................................................................................................................ 17
5.3.1 Flush mounting the IED........................................................................................................... 17
5.3.2 Rack mounting the IED............................................................................................................ 19
5.3.2.1 Rack mounting a single IED...............................................................................................19
5.3.2.2 Rack mounting two IEDs....................................................................................................21
5.3.3 Wall mounting the IED............................................................................................................. 23
5.3.4 Wall mounting with external display module..................................................................... 24
5.3.4.1 Mounting the external display module...........................................................................24
5.3.4.2 Wall mounting the main unit............................................................................................ 26
Table of contents
650 series 1
Installation manual
© Copyright 2011 ABB. All rights reserved

5.3.5 Arranging ventilation...............................................................................................................27
Section 6 Connecting.................................................................................................... 29
6.1 Required tools.............................................................................................................................29
6.2 Connecting wires........................................................................................................................29
6.2.1 Connecting screw-compression type wires....................................................................... 29
6.2.2 Connecting ring-lug type wires............................................................................................. 29
6.3 Connecting protective earthing.............................................................................................. 30
6.4 Connecting analog signals........................................................................................................31
6.4.1 Connecting current and voltage inputs .............................................................................. 32
6.4.2 Connecting IED with a test switch........................................................................................33
6.5 Connecting power supply......................................................................................................... 33
6.6 Connecting communication.....................................................................................................35
6.7 Connecting external display module......................................................................................35
Section 7 Checking installation................................................................................... 37
7.1 Identifying hardware and software version.......................................................................... 37
7.2 Checking mounting.................................................................................................................... 37
7.3 Energizing the IED...................................................................................................................... 37
Section 8 Removing, repairing and exchanging........................................................ 39
8.1 Product lifecycle......................................................................................................................... 39
8.2 Checking IED information.........................................................................................................39
8.3 Removing the IED....................................................................................................................... 39
8.4 Sending the IED for repair........................................................................................................ 39
8.5 Exchanging the IED.................................................................................................................... 39
Section 9 Technical data...............................................................................................41
9.1 Case and HMI display variants................................................................................................. 41
9.1.1 Front side of the IED................................................................................................................ 41
9.1.2 Rear side of the IED..................................................................................................................42
9.2 Dimensions.................................................................................................................................. 42
9.3 Enclosure class............................................................................................................................43
Section 10 Accessories and ordering data...................................................................45
10.1 Mounting kits.............................................................................................................................. 45
10.1.1 Flush mounting kit...................................................................................................................45
10.1.2 Rack mounting kit for a single IED....................................................................................... 45
10.1.3 Rack mounting kit for two IEDs............................................................................................ 46
10.1.4 Wall mounting kit for an IED ................................................................................................. 47
10.1.5 Wall mounting kit for a main unit......................................................................................... 48
10.2 Cables........................................................................................................................................... 49
Section 11 Glossary......................................................................................................... 51
Table of contents
2650 series
Installation manual
© Copyright 2011 ABB. All rights reserved

Section 1 Introduction
1.1 This manual
GUID-AB423A30-13C2-46AF-B7FE-A73BB425EB5F v11
The installation manual contains instructions on how to install the IED. The manual provides
procedures for mechanical and electrical installation. The chapters are organized in
chronological order in which the IED should be installed.
1.2 Intended audience
GUID-C9B8127F-5748-4BEA-9E4F-CC762FE28A3A v6
This manual addresses the personnel responsible for installing the product hardware.
The installation personnel must have basic knowledge of handling electronic equipment.
1.3 Product documentation
1.3.1 Product documentation set GUID-3AA69EA6-F1D8-47C6-A8E6-562F29C67172 v9
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning deinstalling & disposal
Application manual
Operation manual
Installation manual
Service manual
Engineering manual
Commissioning manual
Communication protocol
manual
Technical manual
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning deinstalling & disposal
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning deinstalling & disposal
Application manualApplication manual
Operation manualOperation manual
Installation manualInstallation manual
Service manualService manual
Engineering manualEngineering manual
Commissioning manualCommissioning manual
Communication protocol
manual
Communication protocol
manual
Technical manualTechnical manual
en07000220.vsd
IEC07000220 V1 EN-US
Figure 1: The intended use of manuals in different lifecycles
The engineering manual contains instructions on how to engineer the IEDs using the different
tools in PCM600. The manual provides instructions on how to set up a PCM600 project and
insert IEDs to the project structure. The manual also recommends a sequence for engineering
1MRK 514 014-UEN A Section 1
Introduction
650 series 3
Installation manual
© Copyright 2011 ABB. All rights reserved

of protection and control functions, LHMI functions as well as communication engineering for
IEC 60870-5-103, IEC 61850 and DNP3.
The installation manual contains instructions on how to install the IED. The manual provides
procedures for mechanical and electrical installation. The chapters are organized in
chronological order in which the IED should be installed.
The commissioning manual contains instructions on how to commission the IED. The manual
can also be used by system engineers and maintenance personnel for assistance during the
testing phase. The manual provides procedures for checking of external circuitry and
energizing the IED, parameter setting and configuration as well as verifying settings by
secondary injection. The manual describes the process of testing an IED in a substation which
is not in service. The chapters are organized in chronological order in which the IED should be
commissioned.
The operation manual contains instructions on how to operate the IED once it has been
commissioned. The manual provides instructions for monitoring, controlling and setting the
IED. The manual also describes how to identify disturbances and how to view calculated and
measured power grid data to determine the cause of a fault.
The service manual contains instructions on how to service and maintain the IED. The manual
also provides procedures for de-energizing, de-commissioning and disposal of the IED.
The application manual contains application descriptions and setting guidelines sorted per
function. The manual can be used to find out when and for what purpose a typical protection
function can be used. The manual can also be used when calculating settings.
The technical manual contains application and functionality descriptions and lists function
blocks, logic diagrams, input and output signals, setting parameters and technical data sorted
per function. The manual can be used as a technical reference during the engineering phase,
installation and commissioning phase, and during normal service.
The communication protocol manual describes a communication protocol supported by the
IED. The manual concentrates on vendor-specific implementations.
The point list manual describes the outlook and properties of the data points specific to the
IED. The manual should be used in conjunction with the corresponding communication
protocol manual.
The service manual is not available yet.
1.3.2 Document revision history GUID-52A4699C-F83B-48F8-BF4E-D853043AB731 v1.1.1
Document revision/date Product series version History
-/February 2011 1.1 First release
A/November 2019 1.1 Maintenance release - Updated safety
information and bug corrections
Section 1 1MRK 514 014-UEN A
Introduction
4650 series
Installation manual
© Copyright 2011 ABB. All rights reserved

1.3.3 Related documents GUID-DEA16B32-29D9-40B2-BC9F-12F3AEA90245 v3
Documents related to REB650 Identity number
Application manual 1MRK 505 262-UEN
Technical manual 1MRK 505 263-UEN
Commissioning manual 1MRK 505 264-UEN
Product Guide, configured 1MRK 505 265-BEN
Type test certificate 1MRK 505 265-TEN
Documents related to REL650 Identity number
Application manual 1MRK 506 325-UEN
Technical manual 1MRK 506 326-UEN
Commissioning manual 1MRK 506 327-UEN
Product Guide, configured 1MRK 506 328-BEN
Type test certificate 1MRK 506 328-TEN
Documents related to RET650 Identity number
Application manual 1MRK 504 124-UEN
Technical manual 1MRK 504 125-UEN
Commissioning manual 1MRK 504 126-UEN
Product Guide, configured 1MRK 504 127-BEN
Type test certificate 1MRK 504 127-TEN
Documents related to REC650 Identity number
Application manual 1MRK 511 246-UEN
Technical manual 1MRK 511 247-UEN
Commissioning manual 1MRK 511 248-UEN
Product Guide 1MRK 511 249-BEN
Type test certificate 1MRK 511 249-TEN
Documents related to REG650 Identity number
Application manual 1MRK 502 033-UEN
Technical manual 1MRK 502 034-UEN
Commissioning manual 1MRK 502 035-UEN
Product Guide 1MRK 502 036-BEN
Type test certificate 1MRK 502 036-TEN
Rotor Earth Fault Protection with Injection Unit RXTTE4 and REG670 1MRG001910
Documents related to REQ650 Identity number
Application manual 1MRK 505 266-UEN
Technical manual 1MRK 505 267-UEN
Commissioning manual 1MRK 505 268-UEN
Product Guide 1MRK 505 269-BEN
Type test certificate 1MRK 505 269-TEN
1MRK 514 014-UEN A Section 1
Introduction
650 series 5
Installation manual
© Copyright 2011 ABB. All rights reserved

650 series manuals Identity number
Communication protocol manual, DNP3 1MRK 511 241-UEN
Communication protocol manual, IEC 61850 1MRK 511 242-UEN
Communication protocol manual, IEC 60870-5-103 1MRK 511 243-UEN
Point list manual, DNP3 1MRK 511 244-UEN
Engineering manual 1MRK 511 245-UEN
Operation manual 1MRK 500 093-UEN
Installation manual 1MRK 514 014-UEN
1.4 Symbols and conventions
1.4.1 Safety indication symbols GUID-2945B229-DAB0-4F15-8A0E-B9CF0C2C7B15 v6
The electrical warning icon indicates the presence of a hazard which could
result in electrical shock.
The warning icon indicates the presence of a hazard which could result in
personal injury.
The caution icon indicates important information or warning related to the
concept discussed in the text. It might indicate the presence of a hazard which
could result in corruption of software or damage to equipment or property.
The information icon alerts the reader of important facts and conditions.
The tip icon indicates advice on, for example, how to design your project or
how to use a certain function.
Although warning hazards are related to personal injury, it is necessary to understand that
under certain operational conditions, operation of damaged equipment may result in
degraded process performance leading to personal injury or death. Therefore, comply fully
with all warning and caution notices.
1.4.2 Manual conventions AMU0600456 v8
Conventions used in IED manuals. A particular convention may not be used in this manual.
• Abbreviations and acronyms in this manual are spelled out in the glossary. The glossary
also contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the push button
icons, for example:
Section 1 1MRK 514 014-UEN A
Introduction
6650 series
Installation manual
© Copyright 2011 ABB. All rights reserved

To navigate between the options, use and .
• HMI menu paths are presented in bold, for example:
Select Main menu/Settings.
• LHMI messages are shown in Courier font, for example:
To save the changes in non-volatile memory, select Yes and press .
• Parameter names are shown in italics, for example:
The function can be enabled and disabled with the Operation setting.
• The ^ character in front of an input or output signal name in the function block symbol
given for a function, indicates that the user can set an own signal name in PCM600.
• The * character after an input or output signal name in the function block symbol given for
a function, indicates that the signal must be connected to another function block in the
application configuration to achieve a valid application configuration.
1MRK 514 014-UEN A Section 1
Introduction
650 series 7
Installation manual
© Copyright 2011 ABB. All rights reserved

8

Section 2 Safety information
2.1 Symbols on the product
GUID-E48F2EC3-6AB8-4ECF-A77E-F16CE45CA5FD v4
All warnings must be observed.
Read the entire manual before doing installation or any maintenance work on
the product.
Class 1 Laser product. Take adequate measures to protect your eyes and do not
view directly with optical instruments.
2.2 Warnings
IP1504-1 v2
Observe the warnings during all types of work related to the product.
GUID-C9B6638A-57E7-4E05-9A33-A60E359C54AF v1
Only electrically skilled persons with the proper authorization and knowledge of
any safety hazards are allowed to carry out the electrical installation.
M2366-2 v2
National and local electrical safety regulations must always be followed.
Working in a high voltage environment requires serious approach to avoid
human injuries and damage to equipment.
M2362-2 v1
Do not touch circuitry during operation. Potentially lethal voltages and currents
are present.
M2364-2 v1
Always use suitable isolated test pins when measuring signals in open circuitry.
Potentially lethal voltages and currents are present.
M2370-2 v1
Never connect or disconnect a wire and/or a connector to or from a IED during
normal operation. Hazardous voltages and currents are present that may be
lethal. Operation may be disrupted and IED and measuring circuitry may be
damaged.
1MRK 514 014-UEN A Section 2
Safety information
650 series 9
Installation manual
© Copyright 2011 ABB. All rights reserved

GUID-BEDD698E-356C-4CF9-9DAE-64DB3CEADEAD v1
Dangerous voltages can occur on the connectors, even though the auxiliary
voltage has been disconnected.
M2369-2 v3
Always connect the IED to protective earth, regardless of the operating
conditions. This also applies to special occasions such as bench testing,
demonstrations and off-site configuration. This is class 1 equipment that shall
be earthed.
M2372-2 v1
Never remove any screw from a powered IED or from a IED connected to
powered circuitry. Potentially lethal voltages and currents are present.
SEMOD168311-3 v1
Take adequate measures to protect the eyes. Never look into the laser beam.
GUID-11CCF92B-E9E7-409C-84D0-DFDEA1DCBE85 v2
2.3 Caution signs
IP1503-1 v1
GUID-5D1412B8-8F9D-4D39-B6D1-60FB35797FD0 v2
Whenever changes are made in the IED, measures should be taken to avoid
inadvertent tripping.
GUID-F2A7BD77-80FB-48F0-AAE5-BE73DE520CC2 v1
The IED contains components which are sensitive to electrostatic discharge.
ESD precautions shall always be observed prior to touching components.
M2695-2 v2
Always transport PCBs (modules) using certified conductive bags.
M2696-2 v1
Do not connect live wires to the IED. Internal circuitry may be damaged
M2697-2 v2
Always use a conductive wrist strap connected to protective earth when
replacing modules. Electrostatic discharge (ESD) may damage the module and
IED circuitry.
M2698-2 v2
Take care to avoid electrical shock during installation and commissioning.
Section 2 1MRK 514 014-UEN A
Safety information
10 650 series
Installation manual
© Copyright 2011 ABB. All rights reserved

M2693-2 v1
Changing the active setting group will inevitably change the IEDs operation. Be
careful and check regulations before making the change.
2.4 Note signs
IP1497-1 v1.1.1
M19-2 v3.1.1
Observe the maximum allowed continuous current for the different current
transformer inputs of the IED. See technical data.
1MRK 514 014-UEN A Section 2
Safety information
650 series 11
Installation manual
© Copyright 2011 ABB. All rights reserved

12

Section 3 Environmental aspects
3.1 Sustainable development
GUID-573C2931-CBB2-4E7D-A067-D8246CC7A52F v6
Sustainability has been taken into account from the beginning of the product design including
the pro-environmental manufacturing process, long life time, operation reliability and
disposing of the IED.
The choice of materials and the suppliers have been made according to the EU RoHS directive
(2002/95/EC). This directive limits the use of hazardous substances which are the following:
Table 1: Maximum concentration values by weight per homogeneous material
Substance Proposed maximum concentration
Lead - Pb 0.1%
Mercury - Hg 0.1%
Cadmium - Cd 0.01%
Hexavalent Chromium Cr (VI) 0.1%
Polybrominated biphenyls - PBB 0.1%
Polybrominated diphenyl ethers - PBDE 0.1%
Operational reliability and long life time have been assured with extensive testing during the
design and manufacturing processes. Moreover, long life time is supported by maintenance
and repair services as well as by the availability of spare parts.
Design and manufacturing have been done under a certified environmental system. The
effectiveness of the environmental system is constantly evaluated by an external auditing
body. We follow environmental rules and regulations systematically to evaluate their effect on
our products and processes.
3.2 Disposing of the IED
AMU0600460 v6
Definitions and regulations of hazardous materials are country-specific and change when the
knowledge of materials increases. The materials used in this product are typical for electric
and electronic devices.
All parts used in this product are recyclable. When disposing of an IED or its parts contact a
local waste handler who is authorized and specialized in disposing electronic waste. These
handlers can sort the material by using dedicated sorting processes and dispose of the
product according to the local requirements.
1MRK 514 014-UEN A Section 3
Environmental aspects
650 series 13
Installation manual
© Copyright 2011 ABB. All rights reserved

GUID-09CAB180-6D53-45E3-99EF-1AF5E357F41E v1
Table 2: Materials of the IED parts
IED Parts Material
Unit Metallic plates, parts and screws Steel
Plastic parts PC1), LCP2)
LHMI display module Various
Package Box Cardboard
Attached material Manuals Paper
1) Polycarbonate
2) Liquid crystal polymer
Section 3 1MRK 514 014-UEN A
Environmental aspects
14 650 series
Installation manual
© Copyright 2011 ABB. All rights reserved