ABB GLA232 Series User manual

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ABB MEASUREMENT & ANALYTICS | USER MANUAL
User Manual | ICOS
GLA232 Series Methane/Ethane Analyzer

ABB GLA232 Series Methane/Ethane Analyzer User Manual 2
WARNING!
This analyzer is a Class 1 laser product that complies with:
•21 CFR 1040.10 and 1040.11
•EN 60825-1:2014
WARNING!
The laser is classified as a Class IIIb when exposed. Only trained service
personnel are authorized to open the housing or service the laser.
WARNING!
Using this analyzer in a manner not specified by ABB may result in
damage to the analyzer and render it unsafe to operate.
WARNING!
Only authorized persons may open the analyzer cover or perform internal
maintenance. Contact ABB for maintenance instructions and maintenance
kits. Make sure the analyzer is unplugged before working with the
internal components. Failure to do so may result in damage to the
analyzer and electric shock.

ABB GLA232 Series Methane/Ethane Analyzer User Manual 3
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Disclaimer....................................................................................................................................... 5!
Cybersecurity ............................................................................................................................. 5!
Patent.............................................................................................................................................. 5!
Copyright........................................................................................................................................ 5!
Safety .............................................................................................................................................. 6!
Class of Laser Equipment........................................................................................................ 6!
Certification ............................................................................................................................... 6!
WEEE Directive........................................................................................................................... 6!
Labels........................................................................................................................................... 7!
Operator Safety ......................................................................................................................... 7!
Electrical Hazards...................................................................................................................... 7!
Laser Hazards ............................................................................................................................ 8!
Safety Provisions for a Chemical Spill................................................................................... 8!
Text Formats and Warning Icons........................................................................................... 9!
Transportation and Storage of Boxed Analyzers................................................................. 10!
Warranty ........................................................................................................................................11!
Customer Support.......................................................................................................................11!
1!Analyzer Overview........................................................................................................................... 12!
Product Specification ................................................................................................................ 12!
Standard Components .............................................................................................................. 13!
Power Connections .................................................................................................................... 14!
Emergency Shutdown Procedure............................................................................................ 15!
Data Interface Connection Ports............................................................................................. 16!
Plumbing Diagram.......................................................................................................................17!
Gas Inlet/Outlet Connections .................................................................................................. 18!
2!Analyzer Setup................................................................................................................................. 19!
Hardware Setup Summary........................................................................................................ 19!
Power Connection ...................................................................................................................... 19!
Inlet/Outlet Plumbing Connections ....................................................................................... 19!
3!Initialize and Run the Analyzer .....................................................................................................20!
Access Analyzer’s Local Operating System ...........................................................................20!
Remote Connection ................................................................................................................20!
Local Connection.....................................................................................................................20!
Analyzer Manual Startup ...........................................................................................................20!
Main Panel .................................................................................................................................... 21!
User Interface Control Bar..................................................................................................... 21!
Main Panel Displays.................................................................................................................... 23!
Numeric Display....................................................................................................................... 23!
Alarm Status Display .............................................................................................................. 24!
Spectrum Display .................................................................................................................... 27!
TimeChart Display................................................................................................................... 29!
File Transfer Menu......................................................................................................................30!
Standard Data File ..................................................................................................................30!
Transfer Data Files.................................................................................................................. 31!
Types of Directories in Local Hard Drive................................................................................ 33!
Daily Directory.......................................................................................................................... 33!
Archive Directory .....................................................................................................................34!
File Transfer Error Screen ......................................................................................................... 35!

ABB GLA232 Series Methane/Ethane Analyzer User Manual 4
Setup Mode..................................................................................................................................36!
Time/Files Tab......................................................................................................................... 37!
Calibration Tab ........................................................................................................................ 39!
Laser Adjust Tab...................................................................................................................... 41!
Analog Output Tab..................................................................................................................43!
Service Tab ...............................................................................................................................44!
Serial Logger Tab ....................................................................................................................45!
Shutting Down the Analyzer .....................................................................................................46!
4!Maintenance....................................................................................................................................49!
Daily Operation Checklist..........................................................................................................49!
Mirror Ringdown Time and Maintenance...............................................................................49!
Replace a Fuse.............................................................................................................................50!
Clean the Rear Fan Filter ........................................................................................................... 55!

ABB GLA232 Series Methane/Ethane Analyzer User Manual 5
Disclaimer
This document contains product specifications and performance statements that may be
in conflict with other ABB published literature, such as product flyers and product catalogs.
All specifications, product characteristics, and performance statements included in this
document are suggested specifications only. In case of conflict between product
characteristics in this document and specifications in the official ABB product catalogs, the
latter takes precedence.
ABB reserves the right to make changes to the specifications of all equipment and
software, and to the contents of this document, without obligation to notify any person or
organization of such changes. Every effort has been made to ensure that the information
contained in this document is current and accurate. Please contact ABB if you find any error
in this document, so we can make appropriate corrections.
Cybersecurity
This product is designed to be connected to and to communicate information and data via
a network interface. It is your sole responsibility to provide and continuously ensure a
secure connection between the product and your network or any other network (as the
case may be). You shall establish and maintain any appropriate measures (such as, but not
limited to, the installation of firewalls, application of authentication measures, encryption
of data, etc.) to protect the product, the network, its system and the interface against any
kind of security breaches, unauthorized access, interference, intrusion, leakage and/or
theft of data or information. ABB and its affiliates are not liable for damages and/or losses
related to such security breaches, any unauthorized access, interference, intrusion, leakage
and/or theft of data or information.
Patent
The ABB LGR-ICOS ™ GLA232 Series Methane/Ethane Analyzer (MEA or analyzer) technology
is protected by patent:
•6,795,190
Copyright
© 2023 ABB Inc. All rights reserved. No information contained in this document may be
reproduced in any form, in full or in part, without prior written consent from ABB.

ABB GLA232 Series Methane/Ethane Analyzer User Manual 6
Safety
The following pages provide important safety precautions.
Class of Laser Equipment
The analyzer is a Class 1 laser instrument when the case cover is closed for normal
operation, and the lock is installed.
Certification
The analyzer certifications are listed in Table 1.
Table 1: Safety Certifications
Symbols
Standards Tested and Met
2004/108/EU (EMC), EN61326-1
WEEE Directive
The analyzer is not subject to WEEE Directive 2002/96/EC (Waste Electrical and Electronic
Equipment) or relevant national laws (e.g. ElektroG in Germany).
The product must be disposed of at a specialized recycling facility. Do not use municipal
garbage collection points. According to the WEEE Directive 2002/96/EC, only products
used in private applications may be disposed of at municipal garbage facilities.

ABB GLA232 Series Methane/Ethane Analyzer User Manual 7
Labels
The following labels are at specific locations on or in the analyzer to identify hazardous
areas. (Figure 1)
Figure 1: Radiation Labels
These labels are located on the enclosure covering the ICOS cell. The fiber laser is visible
only when the insulated enclosure is removed from the ICOS cell.
Operator Safety
When the case cover is closed and locked into position, the analyzer runs safely, without
risk to the operator. Modifying the analyzer to operate with the case cover open can injure
personnel.
Bypassing the analyzer interlock switch to open the case cover during
analyzer operations can cause serious bodily injury. Even though the
analyzer provides a second layer of protection, such as a laser cover to
prevent the user from the invisible laser beam or any secondary reflection
from the laser on a reflective surface, it is not recommended to modify the
analyzer to operate in an unsafe condition.
Electrical Hazards
The analyzer poses no electrical hazards. The analyzer components operate at ≤6.8 V DC.

ABB GLA232 Series Methane/Ethane Analyzer User Manual 8
Laser Hazards
The analyzer is a Class 1 laser product that complies with:
•21 CFR 1040.10 and 1040.11
•EN 60825-1:2014
The laser is classified as a Class IIIb when exposed.
Only trained service personnel are authorized to open the housing or
service the laser.
Using this analyzer in a manner not specified by ABB-LGR may result in
damage to the analyzer and render it unsafe to operate.
Only authorized persons may open the analyzer cover or perform internal
maintenance. Contact ABB for maintenance instructions and maintenance
kits. Make sure the analyzer is unplugged before working with the internal
components. Failure to do so may result in damage to the analyzer and
electric shock.
Safety Provisions for a Chemical Spill
Follow these precautions when dealing with all chemicals:
•Keep all chemical containers away from heat, sparks, and open flames.
•Use only on grounded equipment and with non-sparking tools.
•Store in a cool, dry, and well-ventilated place, away from incompatible materials.
If a spill occurs:
•Make sure all handling equipment is electrically grounded.
•Mop or wipe up, and then place all chemical-soaked items in containers approved
by the US Department of Transportation (DOT) or the appropriate local regulatory
agency.

ABB GLA232 Series Methane/Ethane Analyzer User Manual 9
Text Formats and Warning Icons
Text Formats
This section describes text formats and warning icons used in this manual.
• Italicized text is used for emphasis in text and also to emphasize the names of
screens or text fields.
•Bold text is used to show text that you type in fields and also button choices that
you enter.
Warning Icons
Table 2 shows and describes the warning icons used in this manual.
Table 2: Warning Icon Descriptions
Icon
Meaning
NOTE or
IMPORTANT!
Emphasizes facts and conditions important to analyzer operation.
WARNING!
General Warning Icon: Gives general safety information that must be
followed to avoid hazardous conditions.
WARNING!
Electrical Warning Icon: Warns of potential electrical shock hazard.
WARNING!
Laser Warning Icon: Warns of potential laser hazard.

ABB GLA232 Series Methane/Ethane Analyzer User Manual 10
Transportation and Storage of Boxed Analyzers
When transporting and storing boxed analyzers:
•Analyzers may be shipped in non-pressurized aircraft.
•Analyzers are fragile: Do not drop or smash boxed analyzers.
•Do not store analyzers outside in wet weather.
•Do not stack boxes more than five high.
•Analyzers may be safely stored at temperatures between -20oC and +60oC.
Save the original shipping materials to use when returning the analyzer to
ABB-LGR if factory service or repair is needed.
Table 3 lists and describes the safety icons on ABB shipping boxes. Follow these
instructions when transporting and storing boxed analyzers.
Table 3: Transportation and Storage Icon Descriptions
Icon
Meaning
Store your analyzer in a sheltered, dry area. Do not let the box get
wet.
Transport and store the analyzer box with the arrows on the box
pointing up.
The analyzer is fragile. Transport carefully. Do not drop the box.

ABB GLA232 Series Methane/Ethane Analyzer User Manual 11
Warranty
Warranty terms and conditions are covered by terms and conditions agreed upon during
the sales process.
Please contact icos.suppor[email protected].com and your local sales representative for more
details.
Customer Support
ABB provides product support services worldwide. To receive product support, either in or
out of warranty, contact the ABB office that serves your geographical area, or the office
indicated below:
ABB Inc. Measurement & Analytics
3400, rue Pierre-Ardouin
Quebec, (Quebec) G1P 0B2 Canada
Tel: [phone] (North America)
Tel: [phone] (Worldwide)
Fax: [phone]
Technical Support: Icos.[email protected]
Please contact icos.[email protected] and your local sales representative for more
details.
Please provide the serial number or sales order number of the analyzer.

ABB GLA232 Series Methane/Ethane Analyzer User Manual 12
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The ABB LGR-ICOS ™ GLA232 Series Methane/Ethane Analyzer (MEA or analyzer) measures
concentrations of CH4, C2H6, and H2O in parts per million (ppm).
This analyzer is a Class 1 laser product.
Product Specification
Parameters
Specification
Physical
Dimensions
67 cm L x 50 cm W x 18 cm H (26.4 in L x 19.7 in W x 7.1 in H)
Physical Weight
26 kg (57 lb)
Power
Requirements
220W (peak) 200W (typical) – 11.5-15VDC (battery power)
Fuse Ratings
10A (analyzer power), 15A (pump power)

ABB GLA232 Series Methane/Ethane Analyzer User Manual 13
Standard Components
This section describes the analyzer components. Verify these components arrived before
you begin the setup.
The standard components include:
•ABB GLA232 Series Methane/Ethane Analyzer
•User Manual (this document)
•ABB MobileGuard_System_Manual
If you have not received all of the above components, please contact ABB at 1-800-858-3847
(North America) or [phone] (Worldwide), or [e-mail].
This analyzer has been CE certified using data cables three meters long or
less. Connecting the analyzer using longer data-cables is not
recommended.
The wireless user interface will not work if:
•The analyzer has a system failure
•The hard drive fails or is corrupted
•Battery power to the analyzer is interrupted
If any of these failures occur, you will need a mouse, keyboard and monitor
to restart the analyzer. A back up hard drive is recommended.
If you have not received all of these components, contact ABB-LGR at
icos.sup[email protected]bb.com.

ABB GLA232 Series Methane/Ethane Analyzer User Manual 14
Power Connections
The power on/off switch is on the front panel of the analyzer. (Figure 2) The DC power-
entry connectors are on the rear panel of the analyzer. (Figure 3) The analyzer is typically
powered by a vehicle battery. If using a battery, the battery voltage must be in the range of
11.5-15 volts DC with a continuous discharge rate to power 220 watts (or higher).
For information on powering the analyzer using a vehicle battery, refer to the
MobileGuard™ System Manual .
Figure 2: Front Panel
Figure 3: Rear Panel

ABB GLA232 Series Methane/Ethane Analyzer User Manual 15
Emergency Shutdown Procedure
If the analyzer requires emergency shutdown:
1. If using the analyzer with MobileGuard™, ensure that no drive is currently active in
the MobileGuard™ software.
2. Flip the power switch on the front panel of the analyzer to the OFF position. (Figure
2)
3. If using the analyzer with MobileGuard™, disconnect both 11.5-15 V DC analyzer
power plugs. (Figure 4)
Figure 4: 11.5-15 V DC Power Plugs
4. Turn off the vehicle.
5. Notify trained service personnel that the analyzer needs repair or servicing.
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ABB GLA232 Series Methane/Ethane Analyzer User Manual 16
Data Interface Connection Ports
This section describes the data interface connections as shown in Figure 3. These
connections vary depending on the ordered configuration.
•USB ports:
oTwo on the front panel for general use (for example, USB peripherals,
memory stick).
oTwo on the rear panel to power the TP-Link router.
•Ethernet port – Connects the analyzer to a local area network (LAN) and allows
remote access and the data directory using an external computer. For
MobileGuard™ systems, the Ethernet port is connected to a wireless router.
•Serial Out: (9-pin D-sub serial input) – For real-time digital measurement output.
•Serial Aux: (9-pin D-sub serial input) – Connects peripheral serial devices to the
analyzer’s data logger.
•Humidity Sensor: (4-pin LEMO) - Connection for a humidity sensor to measure the
temperature and percent humidity of the ambient air.
•GPS Sensor: (TNC) - Connects a GPS antenna to the GPS receiver mounted on the lid
of the analyzer.
•Anemometer: (9-pin D-sub serial input) – Connects an anemometer or other serial
devices to the analyzer’s data logger.
•Anemometer Power 12 V DC, 3 A: (power barrel) – Coaxial power connection to
anemometer.
•VGA (Video Graphics Array) port: (15 pin D-sub) – Connects an external monitor to
the analyzer.
Figure 5: Data Interface Connection Ports

ABB GLA232 Series Methane/Ethane Analyzer User Manual 17
Plumbing Diagram
The internal flow of gas through the analyzer is shown in Figure 6.
Figure 6: Internal Plumbing Diagram

ABB GLA232 Series Methane/Ethane Analyzer User Manual 18
Gas Inlet/Outlet Connections
The gas inlet and optional outlet ports are located on the rear panel of the analyzer. Figure
7 displays a water dropout trap and additional 2 µm filter used in MobileGuard™ systems.
During normal operation, the pump draws the sample through the analyzer inlet and
exhausts the sample directly into the analyzer.
The acceptable inlet gas pressure range is 7 to 15 psig.
Figure 7: Inlet/Outlet Plumbing Connections

ABB GLA232 Series Methane/Ethane Analyzer User Manual 19
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Hardware Setup Summary
Under normal operating conditions, the analyzer is installed in the trunk of a vehicle that
must have open access to the vehicle’s climate-control system. Ensure there is a clearance
of at least 15 cm (6 in) for all fans and ventilation ports on the analyzer’s enclosure. For
more details on installing the analyzer in a vehicle, refer to the MobileGuard™ System
Manual .
Power Connection
The analyzer is designed to be powered by a vehicle battery.
Do not start the vehicle while the analyzer is running. Although the
analyzer can run directly off the battery, the voltage drops which occur
when starting the vehicle result in rebooting the analyzer or leaving it in
an indeterminate state.
For information on powering the analyzer using a vehicle battery, refer to the
MobileGuard™ System Manual .
Inlet/Outlet Plumbing Connections
Gas to be measured is connected to the ⅜inch Swagelok inlet port. (Figure 7)
For a full description of setting up the analyzer inlet/outlet connections in a vehicle, refer to
the MobileGuard™ System Manual .

ABB GLA232 Series Methane/Ethane Analyzer User Manual 20
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You may start up the analyzer by doing one of the following:
•Use the MobileGuard™ software – refer to the MobileGuard™ System Manual .
•Start up the analyzer manually, without the MobileGuard™ software, as described
below.
The analyzer may be controlled by the external software provided with the ABB Ability
Mobile Gas Leak Detection System (MobileGuard™). However, the analyzer can be operated
without this software, as described in this section.
Access Analyzer’s Local Operating System
For manual start-up, access the operating system running on the analyzer’s internal
computer. This section describes two possible ways to do this: via a remote VNC
connection or by a local connection using a monitor, keyboard, and mouse connected to
the analyzer.
Remote Connection
If the analyzer is connected to a LAN, and the IP address is known, access the analyzer’s
operating system using a VNC connection (password: lgrvnc).
Local Connection
Plug a VGA compatible monitor into the VGA port on the rear panel of the analyzer and plug
a USB compatible mouse and keyboard into either the front or rear USB ports on the
analyzer.
Analyzer Manual Startup
Once the local operating system has been accessed, perform the following to manually
start the analyzer:
1. Open a terminal window on the desktop: Right-click on the desktop and select
Open Terminal Here.
2. In the terminal window, enter the following commands:
a. cd /usr/icos/
b. ./icos.sh
The ICOS software starts, and the internal pump engages.