ABB Feather Duster V2 User manual

ROBOTICS
Product manual
Feather Duster V2

Trace back information:
Workspace Systems version a4
Checked in 2018-11-29
Skribenta version 5.3.012

Product manual
Feather Duster V2
Document ID: 3HAX010000210
Revision: A
© Copyright 2018 ABB. All rights reserved.
Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damages to
persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2018 ABB. All rights reserved.
Specifications subject to change without notice.
ABB AB, Robotics
Robotics and Motion
Se-721 68 Västerås
Sweden

Table of contents
7Overview of this manual ...................................................................................................................
9Product documentation ....................................................................................................................
11How to read the product manual ......................................................................................................
131 Safety
131.1 General safety information ..................................................................................
131.1.1 Limitation of liability .................................................................................
151.1.2 Protective stop and emergency stop ...........................................................
161.2 Safety actions ...................................................................................................
161.2.1 Fire extinguishing ....................................................................................
171.2.2 Make sure that the main power has been switched off ....................................
181.3 Safety risks ......................................................................................................
181.3.1 Safety risks during installation and service work ...........................................
201.3.2 Moving equipment is potentially lethal .........................................................
211.3.3 First test run may cause injury or damage ....................................................
221.3.4 Work inside the working range of the Product ...............................................
231.3.5 Enabling device and hold-to-run functionality ...............................................
241.3.6 Risks associated with live electric parts .......................................................
261.3.7 Hot parts may cause burns .......................................................................
271.3.8 Brake testing ..........................................................................................
281.4 Safety signals and symbols .................................................................................
281.4.1 Safety signals in the manual ......................................................................
301.4.2 Safety symbols on product labels ...............................................................
352 About Feather Duster V2
352.1 Feather Duster V2 system ...................................................................................
352.1.1 Introduction ............................................................................................
382.1.2 Process diagram .....................................................................................
392.2 Main components ..............................................................................................
392.2.1 Component overview ...............................................................................
402.2.2 Feather roller ..........................................................................................
422.2.3 Ionization unit .........................................................................................
452.2.4 Exhaust system ......................................................................................
462.2.5 Compressed air system ............................................................................
473 Installation and commissioning
473.1 Introduction ......................................................................................................
483.2 Technical specification .......................................................................................
513.3 On-site installation ............................................................................................
513.3.1 Pre-installation procedure .........................................................................
533.3.2 Lifting Feather Duster V2 with lifting accessories ..........................................
573.3.3 Installing the Feather Duster V2 .................................................................
673.3.4 Connecting exhaust hose and cables ..........................................................
723.4 Electrical connection ..........................................................................................
753.5 System start-up ................................................................................................
794 Maintenance
794.1 Introduction ......................................................................................................
804.2 Maintenance schedule .......................................................................................
804.2.1 Specification of maintenance intervals ........................................................
814.2.2 Maintenance schedule .............................................................................
834.3 Cleaning activities .............................................................................................
834.3.1 Cleaning the Feather Duster V2 .................................................................
864.4 Inspection activities ...........................................................................................
864.4.1 Inspecting feathers .................................................................................
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Table of contents

874.4.2 Inspecting the ionization unit ....................................................................
894.4.3 Inspecting the cabling and exhaust hose ....................................................
914.4.4 Inspecting the timing belt .........................................................................
955 Repair
955.1 Introduction ......................................................................................................
965.2 Repairing activities ............................................................................................
965.2.1 Replacing the feather roller ......................................................................
1035.2.2 Replacing the cable chain .........................................................................
1195.2.3 Replacing the timing belt .........................................................................
1265.2.4 Replacing the bearing housing ..................................................................
1435.2.5 Replacing the ionization unit .....................................................................
1515.2.6 Replacing the safety edge sensor ..............................................................
1555.2.7 Replacing the motor ................................................................................
1696 Decommissioning
1696.1 Introduction ......................................................................................................
1706.2 Environmental information ..................................................................................
1716.3 Dismantle ........................................................................................................
1737 Reference information
1737.1 Introduction ......................................................................................................
1747.2 Unit conversion .................................................................................................
1757.3 Screw joints ....................................................................................................
1787.4 Standard toolkit ................................................................................................
1797.5 Special tools ....................................................................................................
1818 Spare parts
1818.1 Introduction ......................................................................................................
1828.2 Spare part list and illustration ..............................................................................
1879 Circuit diagrams
189Index
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Table of contents

Overview of this manual
About this manual
This manual contains instructions for:
• mechanical and electrical installation of the robot
• maintenance of the robot
• mechanical and electrical repair of the robot.
Usage
This manual should be used during:
• installation, from lifting the robot to its work site and securing it to the
foundation, to making it ready for operation
• maintenance work
• repair work and calibration.
Who should read this manual?
This manual is intended for:
• installation personnel
• maintenance personnel
• repair personnel.
Prerequisites
A maintenance/repair/installation craftsman working with an ABB Robot must:
• be trained by ABB and have the required knowledge of mechanical and
electrical installation/repair/maintenance work.
Organization of chapters - NOT MANDATORY
The manual is organized in the following chapters:
ContentsChapter
References
Documentation of ABB products, referred to in the manual, is listed in the table
below.
Document IDDocument name of ABB products
3HAC047136-001Product manual - IRC5
3HAC031045-001Operating manual - General safety information i
3HAC027097-001Operating manual - Getting started, IRC5 and RobotStudio
3HAC050944-001Operating manual - Service Information System
3HAC050941-001Operating manual - IRC5 with FlexPendant
3HAC026876-001Product manual - IRB 6640
3HAC044266-001Product manual - IRB 6700
3HAC028284-001Product specification - IRB 6640
Continues on next page
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Overview of this manual

Document IDDocument name of ABB products
3HAC044265-001Product specification - IRB 6700
3HAC050992-001Application manual - DeviceNet Master/Slave
iThis manual contains all safety instructions from the product manuals for the manipulators and the
controllers.
Documentation of non-ABB products, be referred to while using the Feather Duster
V2, is listed in the table below.
Document
ID
Download from...Document name of non-ABB
products
http://dj.hstyq.com/Up-
load/down/80WD/80WD-M02410-
24V%20Model.pdf
Product Manual of Motor 80WD-
M02410-24V
https://www.slipring.cn/up-
Load/product/month_1710/201710181737252791.pdf
LPT080 Series Slip Ring with Through
Bore 80mm
https://www.keyence.com.cn/mykey-
ence/?ptn=001&dlLangType=en-
GB&dlLangId=
Ultra-High Speed, Sheath-Sensing
Ioniser, SJ-H Series
Revisions
DescriptionRevision
First edition.-
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© Copyright 2018 ABB. All rights reserved.
Overview of this manual
Continued

Product documentation
Categories for user documentation from ABB Robotics
The user documentation from ABB Robotics is divided into a number of categories.
This listing is based on the type of information in the documents, regardless of
whether the products are standard or optional.
All documents can be found via myABB Business Portal, www.myportal.abb.com.
Product manuals
Manipulators, controllers, DressPack/SpotPack, and most other hardware is
delivered with a Product manual that generally contains:
• Safety information.
• Installation and commissioning (descriptions of mechanical installation or
electrical connections).
•Maintenance (descriptions of all required preventive maintenance procedures
including intervals and expected life time of parts).
• Repair (descriptions of all recommended repair procedures including spare
parts).
• Calibration.
• Decommissioning.
•Reference information (safety standards, unit conversions, screw joints, lists
of tools).
• Spare parts list with corresponding figures (or references to separate spare
parts lists).
• References to circuit diagrams.
Technical reference manuals
The technical reference manuals describe reference information for robotics
products, for example lubrication, the RAPID language, and system parameters.
Application manuals
Specific applications (for example software or hardware options) are described in
Application manuals. An application manual can describe one or several
applications.
An application manual generally contains information about:
• The purpose of the application (what it does and when it is useful).
•What is included (for example cables, I/O boards, RAPID instructions, system
parameters, software).
• How to install included or required hardware.
• How to use the application.
• Examples of how to use the application.
Continues on next page
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Product documentation

Operating manuals
The operating manuals describe hands-on handling of the products. The manuals
are aimed at those having first-hand operational contact with the product, that is
production cell operators, programmers, and troubleshooters.
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Product documentation
Continued