Abb Irb 1300 User manual

ROBOTICS

Product manual

IRB 1300

Trace back information:

Workspace 22A version a22

Checked in 2022-03-21

Skribenta version 5.5.019

Product manual

IRB 1300-11/0.9

IRB 1300-10/1.15

IRB 1300-7/1.4

IRB 1300-12/1.4

OmniCore

Document ID: 3HAC070390-001

Revision: G

Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not

be construed as a commitment by ABB. ABB assumes no responsibility for any errors

that may appear in this manual.

Except as may be expressly stated anywhere in this manual, nothing herein shall be

construed as any kind of guarantee or warranty by ABB for losses, damage to persons

or property, fitness for a specific purpose or the like.

In no event shall ABB be liable for incidental or consequential damages arising from

use of this manual and products described herein.

This manual and parts thereof must not be reproduced or copied without ABB's

written permission.

Keep for future reference.

Additional copies of this manual may be obtained from ABB.

Original instructions.

Specifications subject to change without notice.

Table of contents

9Overview of this manual ...................................................................................................................

12Product documentation ....................................................................................................................

14How to read the product manual ......................................................................................................

151 Safety

151.1 Safety information .............................................................................................

151.1.1 Limitation of liability .................................................................................

161.1.2 Requirements on personnel ......................................................................

171.2 Safety signals and symbols .................................................................................

171.2.1 Safety signals in the manual ......................................................................

191.2.2 Safety symbols on manipulator labels .........................................................

251.3 Robot stopping functions ....................................................................................

261.4 Safety during installation and commissioning .........................................................

281.5 Safety during operation ......................................................................................

291.6 Safety during maintenance and repair ...................................................................

291.6.1 Safety during maintenance and repair .........................................................

321.6.2 Emergency release of the robot axes ..........................................................

331.6.3 Brake testing ..........................................................................................

341.7 Safety during troubleshooting ..............................................................................

351.8 Safety during decommissioning ...........................................................................

372 Technical data

372.1 Technical data ..................................................................................................

412.2 Dimensions ......................................................................................................

442.3 Working range .................................................................................................

502.4 The unit is sensitive to ESD .................................................................................

513 Installation and commissioning

513.1 Introduction to installation and commissioning .......................................................

523.2 Unpacking .......................................................................................................

523.2.1 Pre-installation procedure .........................................................................

533.2.2 Risk of tipping/stability .............................................................................

553.2.3 Extra O-rings ..........................................................................................

563.2.4 Transportation bracket .............................................................................

583.3 On-site installation ............................................................................................

583.3.1 Lifting the robot ......................................................................................

583.3.1.1 Lifting the robot with roundslings ....................................................

643.3.1.2 Lifting and rotating a suspended mounted manipulator .......................

653.3.2 Manually releasing the brakes ...................................................................

673.3.3 Orienting and securing the robot ...............................................................

713.3.4 Setting the system parameters for an inverted or a tilted robot .........................

743.3.5 Loads fitted to the robot, stopping time and braking distances .........................

753.3.6 Fitting equipment on the robot (robot dimensions) .........................................

833.3.7 Installation of signal lamp (option) ..............................................................

853.4 Restricting the working range ..............................................................................

853.4.1 Adjusting the working range ......................................................................

863.4.2 Mechanically restricting the working range ...................................................

893.5 Making robot ready for operation ..........................................................................

893.5.1 Additional installation procedure, Clean Room ..............................................

903.6 Electrical connections ........................................................................................

903.6.1 Robot cabling and connection points ..........................................................

943.6.2 Customer connections .............................................................................

973.7 Start of robot in cold environments ......................................................................

993.8 Test run after installation, maintenance, or repair ....................................................

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3HAC070390-001 Revision: G

Table of contents

1014 Maintenance

1014.1 Introduction ......................................................................................................

1024.2 Maintenance schedule and expected component life ...............................................

1024.2.1 Specification of maintenance intervals ........................................................

1034.2.2 Maintenance schedule .............................................................................

1054.2.3 Expected component life .........................................................................

1064.3 Cleaning activities .............................................................................................

1064.3.1 Cleaning the IRB 1300 ..............................................................................

1084.4 Inspection activities ...........................................................................................

1084.4.1 Inspecting the information labels ................................................................

1104.4.2 Inspecting the robot cabling .....................................................................

1114.4.3 Inspecting mechanical stops .....................................................................

1154.4.4 Inspecting timing belts ............................................................................

1194.5 Lubrication activities ..........................................................................................

1194.5.1 Lubricating the cable package ...................................................................

1224.6 Replacement activities .......................................................................................

1224.6.1 Replacing the battery pack ........................................................................

1294.7 Changing activities ............................................................................................

1294.7.1 Type of lubrication in gearboxes ................................................................

1304.7.2 Changing oil, axis-1 gearbox .....................................................................

1354.7.3 Changing oil, axis-2 gearbox .....................................................................

1415 Repair

1415.1 Introduction ......................................................................................................

1425.2 General procedures ...........................................................................................

1425.2.1 Mounting instructions for sealings ..............................................................

1455.2.2 Cut the paint or surface on the robot before replacing parts ............................

1475.2.3 The brake release buttons may be jammed after service work .........................

1485.3 Cable harness ..................................................................................................

1485.3.1 Replacing the cable package .....................................................................

1935.3.2 Replacing the SMB unit ...........................................................................

2025.3.3 Replacing the brake release unit ................................................................

2085.4 Swing and base ................................................................................................

2085.4.1 Replacing the base ..................................................................................

2375.4.2 Replacing the swing ................................................................................

2905.4.3 Replacing the axis-1 mechanical stops ........................................................

2925.4.4 Replacing the axis-2 mechanical stops ........................................................

2945.5 Upper and lower arms ........................................................................................

2945.5.1 Replacing the lower arm ...........................................................................

3595.5.2 Replacing the housing and extender unit .....................................................

4125.5.3 Replacing the tubular and tilt unit ...............................................................

4865.5.4 Replacing the axis-3 mechanical stops ........................................................

4895.5.5 Replacing the axis-4 mechanical stops ........................................................

4915.6 Motors ............................................................................................................

4915.6.1 Replacing the axis-1 motor ........................................................................

5075.6.2 Replacing the axis-2 motor ........................................................................

5235.6.3 Replacing the axis-3 motor ........................................................................

5345.6.4 Replacing the axis-4 motor ........................................................................

5455.6.5 Replacing the axis-5 motor ........................................................................

5625.6.6 Replacing the axis-6 motor ........................................................................

5785.7 Gearboxes .......................................................................................................

5785.7.1 Replacing the axis-1 gearbox ....................................................................

5855.7.2 Replacing the axis-2 gearbox ....................................................................

6385.7.3 Replacing the axis-3 gearbox ....................................................................

6765.7.4 Replacing the axis-4 gearbox ....................................................................

6 Product manual - IRB 1300

3HAC070390-001 Revision: G

Table of contents

7136 Calibration

7136.1 Introduction to calibration ...................................................................................

7136.1.1 Introduction and calibration terminology ......................................................

7146.1.2 Calibration methods .................................................................................

7166.1.3 When to calibrate ...................................................................................

7176.2 Synchronization marks and axis movement directions .............................................

7176.2.1 Synchronization marks and synchronization position for axes .........................

7186.2.2 Calibration movement directions for all axes ................................................

7196.3 Updating revolution counters ...............................................................................

7196.3.1 Updating revolution counters on OmniCore robots ........................................

7216.4 Calibrating with Axis Calibration method ...............................................................

7216.4.1 Description of Axis Calibration ..................................................................

7246.4.2 Calibration tools for Axis Calibration ...........................................................

7276.4.3 Installation locations for the calibration tools ...............................................

7306.4.4 Axis Calibration - Running the calibration procedure ......................................

7356.4.5 Reference calibration ...............................................................................

7376.5 Verifying the calibration ......................................................................................

7386.6 Checking the synchronization position ..................................................................

7397 Troubleshooting

7397.1 Introduction to troubleshooting ............................................................................

7417.2 Oil and grease stains on motors and gearboxes ......................................................

7427.3 Mechanical noise or dissonance ..........................................................................

7447.4 Manipulator collapses on power down ...................................................................

7457.5 Motor temperature too high .................................................................................

7478 Decommissioning

7478.1 Introduction ......................................................................................................

7488.2 Environmental information ..................................................................................

7508.3 Scrapping of robot .............................................................................................

7519 Reference information

7519.1 Introduction ......................................................................................................

7529.2 Applicable standards .........................................................................................

7549.3 Unit conversion .................................................................................................

7559.4 Screw joints ....................................................................................................

7589.5 Weight specifications .........................................................................................

7599.6 Standard toolkit ................................................................................................

7609.7 Special tools ....................................................................................................

7619.8 Lifting accessories and lifting instructions ..............................................................

76310 Spare parts

76310.1 Spare part lists and illustrations ...........................................................................

765Index

Product manual - IRB 1300 7

3HAC070390-001 Revision: G

Table of contents

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Overview of this manual

About this manual

This manual contains instructions for:

• mechanical and electrical installation of the IRB 1300

• maintenance of the IRB 1300

• mechanical and electrical repair of the IRB 1300

The robot described in this manual has the following protection types:

•Standard

•IP67

•Foundry Plus

•Clean Room

Usage

This manual should be used during:

• installation and commissioning, from lifting the product to its work site and

securing it to the foundation, to making it ready for operation

• maintenance work

• repair work

• decommissioning work

Note

It is the responsibility of the integrator to conduct a risk assessment of the final

application.

It is the responsibility of the integrator to provide safety and user guides for the

robot system.

Who should read this manual?

This manual is intended for:

• installation personnel

• maintenance personnel

• repair personnel.

Prerequisites

A maintenance/repair/installation craftsman working with an ABB robot must:

• be trained by ABB and have the required knowledge of mechanical and

electrical installation/repair/maintenance work.

• be trained to respond to emergencies or abnormal situations.

Product manual scope

The manual covers all variants and designs of the IRB 1300. Some variants and

designs may have been removed from the business offer and are no longer available

for purchase.

Continues on next page

Product manual - IRB 1300 9

3HAC070390-001 Revision: G

Overview of this manual

References

Documentation referred to in the manual, is listed in the table below.

Document IDDocument name

3HAC070392-001Product manual, spare parts - IRB 1300

3HAC070393-001Product specification - IRB 1300

3HAC068887-003Circuit diagram - IRB 1300

3HAC031045-001Safety manual for robot - Manipulator and IRC5 or OmniCore con-

troller i

3HAC060860-001Product manual - OmniCore C30

3HAC073706-001Product manual - OmniCore C90XT

3HAC079399-001Product manual - OmniCore E10

3HAC065036-001Operating manual - OmniCore

3HAC066554-001Application manual - Controller software OmniCore

3HAC030421-001Application manual - CalibWare Field

3HAC066553-001Technical reference manual - Event logs for RobotWare 7

3HAC042927-001Technical reference manual - Lubrication in gearboxes

3HAC065041-001Technical reference manual - System parameters

iThis manual contains all safety instructions from the product manuals for the manipulators and the

controllers.

Revisions

DescriptionRevision

First edition.A

Published in release 20D. The following updates are made in this revision:

• Installation of signal lamp is added.

• Information about mechanical restriction of axis-5 working range

is updated and a figure showing related location is added.

• A new O-ring on swing (3HAC061327-036) is added.

• Updated cleaning method.

• Added maximum arm load information and updated the load area

figure.

Published in release 21A. The following updates are made in this revision:

• Protection class IP67 (option 3350-670), protection type Clean

Room (option 3351-4) and protection type Foundry Plus (option

3352-10) are added.

• Figure of tool flange standard is updated.

• Specification of connectors R1.C3 and R2.C3 is updated.

• Connector types for CP/CS and Ethernet floor cable wiring are

added.

• A note about adding flange sealing Loctite 577 to the quick

coupling on the base is added.

• Minor changes.

Continues on next page

10 Product manual - IRB 1300

3HAC070390-001 Revision: G

Overview of this manual

Continued

Table of contents

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