ABB IRB 6620 Guide

ROBOTICS
Product manual, spare parts
IRB 6620

Trace back information:
Workspace R18-2 version a9
Checked in 2018-10-09
Skribenta version 5.3.008

Product manual, spare parts
IRB 6620 - 150/2.2
IRC5
Document ID: 3HAC049109-001
Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damages to
persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2014 - 2018 ABB. All rights reserved.
Specifications subject to change without notice.
ABB AB, Robotics
Robotics and Motion
Se-721 68 Västerås
Sweden

Table of contents
7Overview of this manual ...................................................................................................................
9Product documentation ....................................................................................................................
111 Spare parts
111.1 Introduction ......................................................................................................
121.2 Spare parts - cable harness .................................................................................
161.3 Spare parts - frame and base ..............................................................................
181.4 Spare parts - wrist .............................................................................................
221.5 Spare parts - upper arm ......................................................................................
251.6 Spare parts - complete robot ...............................................................................
Product manual, spare parts - IRB 6620 5
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
Table of contents

This page is intentionally left blank

Overview of this manual
About this manual
This manual contains spare parts for:
• IRB 6620 and all its variants.
Usage
This manual shall be used as a complement to the product manual for IRB 6620
during:
• maintenance work
• repair work.
Who should read this manual?
This manual is intended for:
• maintenance personnel
• repair personnel.
Prerequisites
Maintenance/repair/installation personnel working with an ABB Robot must:
• be trained by ABB and have the required knowledge of mechanical and
electrical installation/repair/maintenance work.
Organization of chapters
The manual is organized in the following chapters:
ContentsChapter
Information of rebuilding parts, required when
rebuilding the robot to another version.
1 Rebuilding robot
Complete spare part list and complete list of robot
components shown in exploded views.
2 Spare parts and exploded view
References
Document IDReference
3HAC027151-001Product manual - IRB 6620
3HAC025090-001Circuit diagram - IRB 6620
Revisions
DescriptionRevision
First edition-
This edition contains the following changes:
• Spare part numbers for all motors are updated.
•Spare parts with color Graphite White are added to the spare part lists.
• Spare part number for Revolution indicator axis 4 changed.
A
Continues on next page
Product manual, spare parts - IRB 6620 7
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
Overview of this manual

DescriptionRevision
This edition contains the following changes:
• Retrofit sets Foundry for wrist and upper arm added.
• Generally modified due to update of BOL.
• Updated spare parts due to new standard calibration method (Axis
Calibration).
B
Published in release R16.2. The following updates are done in this revision:
• Corrections due to updates in SAP terminology.
• Updated spare parts due to sealing upgrade in the motors:
- Motors
- Axis 3-4
- Wrist
- Axis 6 complete
C
Published in release R17.2. The following updates are done in this revision:
• Axis 6 complete
D
Published in release R18.1. The following updates are done in this revision:
• New spare part number brake release board (was DSQC563,
3HAC16035-1)
E
Published in release R18.2. The following updates are done in this revision:
• New spare part number manipulator harness (was 3HAC025054-001)
F
8 Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
Overview of this manual
Continued

Product documentation
Categories for user documentation from ABB Robotics
The user documentation from ABB Robotics is divided into a number of categories.
This listing is based on the type of information in the documents, regardless of
whether the products are standard or optional.
All documents can be found via myABB Business Portal, www.myportal.abb.com.
Product manuals
Manipulators, controllers, DressPack/SpotPack, and most other hardware is
delivered with a Product manual that generally contains:
• Safety information.
• Installation and commissioning (descriptions of mechanical installation or
electrical connections).
•Maintenance (descriptions of all required preventive maintenance procedures
including intervals and expected life time of parts).
• Repair (descriptions of all recommended repair procedures including spare
parts).
• Calibration.
• Decommissioning.
•Reference information (safety standards, unit conversions, screw joints, lists
of tools).
• Spare parts list with corresponding figures (or references to separate spare
parts lists).
• References to circuit diagrams.
Technical reference manuals
The technical reference manuals describe reference information for robotics
products, for example lubrication, the RAPID language, and system parameters.
Application manuals
Specific applications (for example software or hardware options) are described in
Application manuals. An application manual can describe one or several
applications.
An application manual generally contains information about:
• The purpose of the application (what it does and when it is useful).
•What is included (for example cables, I/O boards, RAPID instructions, system
parameters, software).
• How to install included or required hardware.
• How to use the application.
• Examples of how to use the application.
Continues on next page
Product manual, spare parts - IRB 6620 9
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
Product documentation

Operating manuals
The operating manuals describe hands-on handling of the products. The manuals
are aimed at those having first-hand operational contact with the product, that is
production cell operators, programmers, and troubleshooters.
10 Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
Product documentation
Continued

1 Spare parts
1.1 Introduction
Definitions
This chapter specifies all spare parts and replacement articles of the robot.
Product manual, spare parts - IRB 6620 11
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
1 Spare parts
1.1 Introduction

1.2 Spare parts - cable harness
Part list IRB6620
Spare part numberQuant-
ity
ItemDescription
Material set, Cable harness
3HAC066543-0011501Manipulator harness axes 1-6
3HAC033489-001-Gasket
3HAC035933-0011-Foundry Plus, Cable guard (option 908-1)
3HAC025079-0011502Connection plate
3HAC025080-0012503Frame bracket, conn.plate
3HAC025081-0011504Top cover, conn.box
9ADA618-5633505Screw
9ADA618-572506Screw
9ADA618-592507Screw
9ADA629-5612508Screw
3HAC11774-31509Adapter unit
3HAC13416-11510Cover
3HAC024286-0011511Cable guide
3HAC024063-0011513SMB/BU box
3HAC6499-11514Push button guard
3HAC4813-11515Cover, push button guard
9ADA618-4410516Screw
3HAC065020-0011517DSQC1050 Brake release board
3HAC046277-0011518Serial measurement unit
Contains serial measure-
ment board 3HAC044168-
001 and battery unit
3HAC044075-001 (3-pole
battery contact).
3HAC044168-0011518Serial measurement board, RMU 101
3HAC046686-0011-SMB replacement set
9ADA290-14519Nut
3HAC16831-11521Battery pack (2-pole battery contact)
Lithium
Does not fit 3HAC044168-
001.
3HAC044075-0011521Battery unit (3-pole battery contact)
Lithium
RMU
Can only be used with
SMB board 3HAC044168-
001.
Continues on next page
12 Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
1 Spare parts
1.2 Spare parts - cable harness

Spare part numberQuant-
ity
ItemDescription
3HAC12625-11522Strap, Velcro
9ADA120-4054523Screw
3HAC15619-11525Cable, FB7-SMB 1.7
3HAC14024-11526Protection screw
3HAC17423-11527Washer
9ADA269-41528Nut
5217520-111531Clip lock
3HAC12129-12532Cover plate
9ADA618-568533Screw M6x16
Continues on next page
Product manual, spare parts - IRB 6620 13
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
1 Spare parts
1.2 Spare parts - cable harness
Continued

Illustration upper and lower arm IRB6620/6620LX, Base IRB6620.
xx0600003066
Continues on next page
14 Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
1 Spare parts
1.2 Spare parts - cable harness
Continued

Illustration, SMB box IRB6620/6620LX
xx0600003067
Product manual, spare parts - IRB 6620 15
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
1 Spare parts
1.2 Spare parts - cable harness
Continued

1.3 Spare parts - frame and base
Parts list
ColorPart numberQty.ItemDescription
Grey3HAC026114-0041101Gearbox
RV 320C-191,35 ABB Orange3HAC026114-005
White3HAC026114-006
Graphite White3HAC026114-007
Graphite White3HAC026178-0051102Frame
ABB Orange3HAC026178-006
Graphite White3HAC026771-0081103Base
ABB Orange3HAC026771-009
9ADA205-751104Screw
3HAC024014-0011105Stop pin
3HAC7181-12 ml106Loctite 243
3HAC11581-41107Oil seal
3HAC042536-00110108Bearing grease
3HAB3409-8612109Screw
3HAA1001-18612110Washer
3HAB3409-7416111Screw
3HAC026169-00116112Serrated lock washer
3HAB3772-973113O-ring
3HAC16721-13114Magnetic plug
3HAC042536-00110115Bearing grease
3HAC4836-12116Protection plug
Continues on next page
16 Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
1 Spare parts
1.3 Spare parts - frame and base

Illustration
xx0600003061
Product manual, spare parts - IRB 6620 17
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
1 Spare parts
1.3 Spare parts - frame and base
Continued

1.4 Spare parts - wrist
Parts list
ColorSpare part numberQty.ItemDescription
Graphite
White
3HAC058725-0021300Wrist
ABB Orange3HAC058725-0011
ABB Orange3HAC024540-0121300Wrist insulated
Graphite
White
3HAC024540-0131
ABB Orange3HAC057979-00311.301Rotational AC motor incl. Pinion
Graphite
White
3HAC057979-004
3HAC024746-00311.302Gear unit Z2-3/5
3HAC024715-00311.303Middle gear unit Z4-5/5
3HAC024719-00311.304Gear wheel unit Z6/5
3HAC026318-00111.306Support shaft inc. Bearing
9ADA183-3741.310Screw
9ADA312-741.311Plain washer
9ADA624-5631.314Screw
9ADA624-5651.314Screw
9ADA183-3961.316Screw
3HAB7700-6561.317Screw
3HAA1001-63261.318Washer
3HAC024865-00111.319Sealing
ABB Orange3HAC024841-00311.320Cover right, with gasket
Graphite
White
3HAC024841-004
9ADA618-56201.321Screw
3HAC16721-121.322Magnetic plug
For oil type and
amount, see Tech-
nical reference
manual - Lubrica-
tion in gearboxes.
-1.323Lubrication oil
ABB Orange3HAC024672-00411.324Cover left
Graphite
White
3HAC024672-005
3HAC024541-00111.325Damper axis 5
9ADA618-5621.326Screw
3HAA2166-2311.327VK-cover
3HAB3409-8661.329Screw
Continues on next page
18 Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
1 Spare parts
1.4 Spare parts - wrist

ColorSpare part numberQty.ItemDescription
Graphite
White
3HAC058726-0011305Axis 6 complete
ABB Orange3HAC058726-0021
3HAC055334-0021305.1Turning disk
3HAC037835-0011305.2RV 40E-81
ABB Orange3HAC057980-0031305.4Rotational AC motor incl. Pinion
Graphite
White
3HAC057980-004
3HAC048560-0011-Gasket (protection Standard)
3HAC033489-0011-Gasket (protection Foundry Plus)
3HAA1001-1728305.7Washer
2522122-12305.8Magnetic plug
For oil type and
amount, see Tech-
nical reference
manual - Lubrica-
tion in gearboxes.
-305.9Lubricating oil
3HAB7700-558305.15Screw
3HAC10828-101350.1.2RV 40E-81
3HAC037925-0012350.1.13Magnetic plug
For oil type and
amount, see Tech-
nical reference
manual - Lubrica-
tion in gearboxes.
-350.5Lubricating oil Kyodo Yushi TMO
150
3HAC025565-0011350.7Sync plate
9ADA618-322350.8Screw M4x8
3HAC14263-11350.9Cover
Continues on next page
Product manual, spare parts - IRB 6620 19
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
1 Spare parts
1.4 Spare parts - wrist
Continued

Illustration
xx0600003062
Continues on next page
20 Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
1 Spare parts
1.4 Spare parts - wrist
Continued