ABB OTM_C Series User guide

Motorized change-over and transfer
switches OTM_C
Installation and operating instructions
34OTM_C rev. E / 1SCC303002M0205
Motorized change-over and transfer switches OTM_C
Installation and operating instruction
34OTM_C rev. F / 1SCC303002M0206

1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F l 3
Contents
Contents
1. Introduction ....................................................................................................................... 4
1.1 Use of symbols ............................................................................................................................4
1.2 Explanations of abbreviations and terms...................................................................................4
2. Product overview .............................................................................................................. 5
3. Quick start ......................................................................................................................... 6
3.1 Operating the motorized change-over switch electrically; remote control...............................6
3.1.1 Locking electrical operation........................................................................................................6
3.2 Operating the motorized change-over switch manually; local operation .................................7
4. Installation ......................................................................................................................... 8
4.1 Mounting the motorized change-over switch ............................................................................8
4.2 Dimensional drawings ...............................................................................................................10
4.3 Connections...............................................................................................................................17
4.4 Mounting positions ....................................................................................................................18
4.5 Labelling.....................................................................................................................................18
5. Connecting ...................................................................................................................... 19
5.1 Control circuit.............................................................................................................................19
6. Operating......................................................................................................................... 20
6.1 Electrical operation....................................................................................................................20
6.1.1 Impulse control ..........................................................................................................................21
6.1.2 Continuous control ....................................................................................................................22
6.2 Manual operation by using the handle .....................................................................................23
6.3 Locking.......................................................................................................................................24
6.3.1 Locking the electrical operation................................................................................................24
6.3.2 Locking the manual operation ..................................................................................................23
7. Technical data ................................................................................................................. 26
8. Accessories..................................................................................................................... 28
8.1 Terminal clamp sets...................................................................................................................28
8.2 Bridging bars..............................................................................................................................29
8.3 Terminal shrouds........................................................................................................................33
8.4 Auxiliary contacts ......................................................................................................................36
8.5 Dual power source.....................................................................................................................36
8.6 Voltage sensing connectors ......................................................................................................38
8.7 Handle and spare fuse storage.................................................................................................39
9. UL standard switches..................................................................................................... 40
9.1 Phase barriers............................................................................................................................41
OTM_C
Operation
0I 0 0II
Switch I
Close
Open
Close
Open
Switch II
Switch I
Switch II
Operation
IIII
Close
Open
Close
Open
ON
OFF
ON
ON
ON
ON
A06102
ON
ON
OFF
OTM_CF
Switch I
Switch II Close
Open
Close
Open
0I 0 0II
Operation
OTM_CL

4l 1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F
1. Introduction
1. Introduction
This manual describes the installation and the basic operation of the motorized change-over
and transfer switches, types OTM_C. The instructive part is followed by a section on available
accessories.
1.1 Use of symbols
Hazardous voltage: warns about a situation where a hazardous voltage may cause
physical injury to a person or damage to equipment.
General warning: warns about a situation where something other than electrical
equipment may cause physical injury to a person or damage to equipment.
Caution: provides important information or warns about a situation that may
have a detrimental effect on equipment.
Information: provides important information about the equipment.
1.2 Explanations of abbreviations and terms
OTM_C: Motorized change-over switch, the type name
OME_: Motor operator, the type name
OT_C: Change-over switch, the type name
OZXB_ and OZXA_: Terminal clamp sets, the type name, accessories
OTZC_: Bridging bars, the type name, accessories
OTS_: Terminal shrouds, the type name, accessories
OA_: Auxiliary contacts, the type name, accessories
ODPS_: Dual power source, the type name, accessories

1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F l 5
2. Product overview
2. Product overview
Motorized change-over switches (type OTM_C) are suitable for remote control. You can operate the
motorized change-over switches either electrically by using the motor operator or manually by using
the handle. The operation, either electrical or manual, can be chosen by the selector switch “Motor/
Manual” on the motor operator. Motorized change-over switches consist of the change-over switch
and the motor operator.
Figure 2.1 Motorized change-over switch (type OTM_C)
1Change-over switch
2Motor operator
3Switch panel, the operating mechanism
4Handle for manual operation, double grip handle in sizes OTM1000-3200_C
5Motor/Manual selection
6Terminals for motor operator voltage supply
7Terminals for push-buttons
8Fuse (F1) of motor operator
9Locking latch for releasing the handle and locking electrical operation
10 Locking clip for locking manual operation
11 Terminals for locking state information
12 Place for auxiliary contacts
II
M
M
Man.
Man.
M
M
Man.
Man.
A04120
864
9
710
5
3
1
12
11
I
4
10
2

6l 1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F
A04136
II
I
M
M
Man.
Man.
M
M
Man.
Man.
2
1
3. Quick start
3. Quick start
This is a quick guide only meant for those who need a reminder of how to operate the unit. For more
detailed instructions, see chapter 6.
3.1 Operating the motorized change-over switch electrically;
remote control
To operate the motorized change-over switch electrically:
1. Remove the handle from the switch panel. You can remove the handle in all
positions (I, 0, II).
2. Turn the Motor/Manual selector to the Motor (M) position to enable electrical operation.
Figure 3.1 Operating the motorized change-over switch electrically; remote control
3.1.1 Locking electrical operation
To disable electrical operation, lock the locking latch with a padlock. After the locking latch has been
locked, the motorized change-over switch cannot be operated electrically. You can lock electrical
operation in all positions (I, 0, II).
Figure 3.2 Locking electrical operation
II
I
M
M
Man.
Man.
M
M
Man.
Man.
A04122
M
M
Man.
Man.

1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F l 7
II
I
M
M
Man.
Man.
A04123
M
M
Man.
Man.
CLICK !
12
3. Quick start
3.2 Operating the motorized change-over switch manually;
local operation
To operate the motorized change-over switch manually:
1. Turn the Motor/Manual selector to the Manual (Man.) position to enable manual operation and to
prevent electrical operation.
2. Attach the handle to the switch panel. You can attach the handle in all positions
(I, 0, II).
Figure 3.3 Operating the motorized change-over switch manually
To disable the manual (and at the same time also electrical) operation, lift up the locking clip to
position 0 and attach the padlock to the handle.
Figure 3.4 Locking the manual operation
II
I
M
M
Man.
Man.
M
M
Man.
Man.
A04137

8l 1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F
M
M
Man.
Man.
M
M
Man.
Man.
OMD
A04126
I
OMD
D
4. Installation
4.1 Mounting the motorized change-over switch
Figure 4.1 An example of using protection against direct contact
Use protection against direct contact.
4. Installation

1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F l 9
Figure 4.2 Motorized change-over switches, drilling hole distances / screw-mounting, [mm/in]
4. Installation
II
M
M
Man.
Man.
M
M
Man.
Man.
A2
A1
A04127
A1
455
180180
390
A2 390/15.35
180/7.09
455/17.91
180/7.09
U3 U4
OTM600_C_M
E4E3
OTM630-800_C_M
A1
349
142142
305
A2 335/13.19
142/5.59
389/15.31
142/5.59
U3 U4
OTM400_C_M
E4E3
OTM315-400_C_M
A1
293
116116
258
A2 282
116
325
116
E3 E4
OTM160-250_WC_M
E4E3
OTM160-250_C_M
282/11.10
116/4.57
325/12.80
116/4.57
U3 U4
OTM200_C_M
I
A1
740,5
230230
614,5
A2
E4E3
OTM2000-2500_C_M
A1
556,5
230230
476,5
A2 476,5
230
556,5
230
E3 E4
OTM1600_WC_M
E4E3
OTM1000-1250_C_M
476,5/18.77
230/9.06
556,5/21.92
230/9.06
U3 U4
OTM800-1200_C_M
OTM600-800E_C_OTM160-250_C_
OTM315_400_C_
M6M5
OTM800-1200U_C_
OTM1000-2500_C_
M10
3,5...4Nm 31...35.4 lb.in
A1
801,5
250250
661,5
A2
E4E3
OTM3200-4000_C_M
OTM3200_C_

10 l 1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F
4.2 Dimensional drawings
Figure 4.3 OTM160-250E_C_M
Figure 4.4 OTM160-250E_WC_M
4. Installation
mm
mm
M00111 / OTM160-250E_C_M D
9,0
134,5
127
A2
20
65
A1
130
162 A
B
25
122
130
150
87,5
3
23
160
48,5 72
25
37
20
83
65
OTM160-250_C_M
E3 E4
A
A1
A2
B
14
100
E2
35
116
223
238
35
116
258
273
35
116
293
308
66
9,0
134,5
127
65
A2
20
A1
130
A
B
25
170
122
150
130
87,5
3
23
160
25
83
65
OTM160-250_WC_M
E3 E4
A
A1
A2
B
14
M00115 / OTM160-250E_WC_M D
37
20
48,5 72
100
170
E2
43
116
239
254
43
116
282
297
43
116
325
340
66

1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F l 11
Figure 4.5 OTM200U_C_M
Figure 4.6 OTM315-400E_C_M
4. Installation
mm
in
mm
M00113 / OTM315-400E_C_M E
146 95
A2
25
A1
156
A
B
OTM315-400_C_M
E3 E4
A
A1
A2
B
11
160
150
31,25
185,25
456
25 87
192 43
32,5
20,5
126
95
17
120
185
E2
44
142
261
280
44
142
305
323
44
142
349
367
137,25
81
9,0
0.35
134,5
5.30
127
5.00
65
2.56
A2
20
0.79
A1
130
5.12
A
B
25
0.98
170
6.69
122
4.80
150
5.91
130
5.12
87,5
3.44
23
0.91 3
0.12
160
6.30
25
0.98
83/35,5
3.27/1.40
65
2.56
OTM200_C_M
U3 U4
A
A1
A2
B
14
0.55
M00112 / OTM200U_C_M D
37
1.46
20
0.79
48,5
19.09 72
2.83
100
3.94
170
6.69
U2
43 / 1.69
116 / 4.57
239 / 9.40
254 / 10
43 / 1.69
116 / 4.57
282 / 11.10
297 / 11.69
43 / 1.69
116 / 4.57
325 / 12.80
340 / 13.39
66
2.6