ABB TTF200 User manual

—
ABB MEASUREMENT & ANALYTICS | OPERATING INSTRUCTION
TTF200
Field-mount temperature transmitter
Measurement made easy
Additional Information
Additional documentation on TTF200 is available
free of charge for downloading at
www.abb.com/temperature.
Alternatively, scan this code:

2 TTF200 FIELD-MOUNT TEMPERATURE TRANSMITTER | OI/TTF200-EN REV. A
Short product description
Field-mount temperature transmitter for the measurement
of the temperature of liquid and gaseous measuring media.
Additional Information
Additional documentation on TTF200 is available free of
charge for downloading at www.abb.com/temperature.
Alternatively, scan this code:
Manufacturer
ABB Automation Products GmbH
Measurement & Analytics
Schillerstr. 72
32425 Minden
Germany
Tel: [phone]
Fax: [phone]
Customer service center
Tel: [phone]
Mail: automation.s[email protected]b.com
Change from one to two columns

TTF200 FIELD-MOUNT TEMPERATURE TRANSMITTER | OI/TTF200-EN REV. A 3
Contents
1Safety.............................................................................. 4
1.1 General information and instructions ..............4
1.2 Warnings.................................................................4
1.3Intended use ..........................................................4
1.4Improper use .........................................................4
1.5Notes on data security.........................................5
1.6Warranty provisions .............................................5
2Use in potentially explosive atmospheres according
to ATEX and IECEx ......................................................... 6
2.1Ex-marking.............................................................6
2.1.1Transmitter............................................................6
2.1.2LCD indicators.......................................................6
2.2Temperature data................................................. 7
2.2.1Transmitter............................................................ 7
2.2.2LCD indicators....................................................... 7
2.3Electrical data........................................................ 7
2.3.1Transmitter............................................................ 7
2.3.2LCD indicators....................................................... 7
2.4Installation instructions ......................................8
2.4.1ATEX / IECEx..........................................................8
2.4.2Cable entries..........................................................8
2.4.3Electrical connections........................................ 10
2.5Commissioning ................................................... 12
2.6Operating instructions ...................................... 12
2.6.1Protection against electrostatic discharges . 12
3Function and system design....................................... 13
3.1General remarks.................................................. 13
4Product identification................................................. 13
4.1Name plate........................................................... 13
5Transport and storage ................................................ 14
5.1Inspection ............................................................ 14
5.2Transporting the device .................................... 14
5.3Storing the device............................................... 14
5.3.1Ambient conditions............................................ 14
5.4Returning devices ............................................... 14
6Installation ................................................................... 14
6.1Opening and closing the housing.................... 15
6.2Rotating the LCD indicator ............................... 15
6.3Electrical connections........................................ 16
6.3.1Protection of the transmitter from damage
caused by highly energetic electrical
interferences ....................................................... 16
6.3.2Conductor material .............................................17
6.3.3Cable glands .........................................................17
6.3.4Shielding of the sensor connection cable .......17
6.3.5Examples of shielding / grounding................. 18
6.3.6Pin configuration ................................................20
6.3.7Connection for sensor connection cable .......20
6.3.8Electrical data for inputs and outputs............ 21
7Commissioning ............................................................ 23
7.1 General remarks.................................................. 23
7.2Checks prior to commissioning....................... 23
7.3Communication .................................................. 23
7.4Parameterization of the device........................ 23
7.4.1Parameter descriptions.....................................24
7.4.2Factory settings..................................................26
7.5Basic Setup .......................................................... 27
7.5.1Sensor error adjustment (DTM Adjustment
function)............................................................... 27
7.5.2D/A analog output adjustment (4 and 20 mA
trim) ...................................................................... 27
7.5.3HART variables ....................................................28
7.5.4Communication / HART TAG / device
addressing ...........................................................28
8Operation...................................................................... 28
8.1Safety instructions .............................................28
8.2Process display ...................................................28
8.2.1Error messages on the LCD display ................29
9Diagnosis / error messages........................................ 29
9.1Possible HART error messages ........................30
10Maintenance ................................................................. 31
10.1Cleaning................................................................ 31
11Repair ............................................................................ 31
11.1Returning devices ............................................... 31
12Recycling and disposal ................................................ 31
12.1Disposal................................................................ 31
13Spare parts, consumables and accessories .............. 31
14Specification ................................................................ 31
15Declaration of conformity........................................... 32
16Appendix....................................................................... 33
16.1Return form.......................................................... 33

4 TTF200 FIELD-MOUNT TEMPERATURE TRANSMITTER | OI/TTF200-EN REV. A
1Safety
1.1 General information and instructions
These instructions are an important part of the product and
must be retained for future reference.
Installation, commissioning, and maintenance of the
product may only be performed by trained specialist
personnel who have been authorized by the plant operator
accordingly. The specialist personnel must have read and
understood the manual and must comply with its
instructions.
For additional information or if specific problems occur that
are not discussed in these instructions, contact the
manufacturer.
The content of these instructions is neither part of nor an
amendment to any previous or existing agreement, promise
or legal relationship.
Modifications and repairs to the product may only be
performed if expressly permitted by these instructions.
Information and symbols on the product must be observed.
These may not be removed and must be fully legible at all
times.
The operating company must strictly observe the applicable
national regulations relating to the installation, function
testing, repair and maintenance of electrical products.
1.2 Warnings
The warnings in these instructions are structured as follows:
DANGER
The signal word "DANGER" indicates an imminent danger.
Failure to observe this information will result in death or
severe injury.
WARNING
The signal word "WARNING" indicates an imminent danger.
Failure to observe this information may result in death or
severe injury.
CAUTION
The signal word "CAUTION" indicates an imminent danger.
Failure to observe this information may result in minor or
moderate injury.
NOTICE
The signal word "NOTICE" indicates useful or important
information about the product.
The signal word "NOTICE" is not a signal word indicating a
danger to personnel. The signal word "NOTICE" can also
refer to material damage.
1.3 Intended use
This device is intended for the following uses:
— To measure the temperature of fluid, pulpy or pasty
substances and gases or resistance/voltage values.
The device has been designed for use exclusively within the
values stated on the name plate and within the technical
limit values specified on the data sheets.
— The maximum and minimum operating temperature
limits must not be exceeded or undershot.
— The permissible ambient temperature must not be
exceeded.
— The housing's IP rating must be observed during
operation.
1.4 Improper use
The following are considered to be instances of improper
use of the device:
— For use as a climbing aid, e.g. for mounting purposes.
— For use as a support for external loads, e.g. as a support
for piping, etc.
— Material application, e.g. by painting over the name
plate or welding/soldering on parts.
— Material removal, e.g. by spot drilling the housing.

TTF200 FIELD-MOUNT TEMPERATURE TRANSMITTER | OI/TTF200-EN REV. A 5
1.5 Notes on data security
This product is designed to be connected to and to
communicate information and data via a network interface.
It is operator’s sole responsibility to provide and
continuously ensure a secure connection between the
product and your network or any other network (as the case
may be).
Operator shall establish and maintain any appropriate
measures (such as but not limited to the installation of
firewalls, application of authentication measures,
encryption of data, installation of anti-virus programs, etc.)
to protect the product, the network, its system and the
interface against any kind of security breaches,
unauthorized access, interference, intrusion, leakage and /
or theft of data or information.
ABB Automation Products GmbH and its affiliates are not
liable for damages and / or losses related to such security
breaches, any unauthorized access, interference, intrusion,
leakage and / or theft of data or information.
1.6 Warranty provisions
Using the device in a manner that does not fall within the
scope of its intended use, disregarding this manual, using
underqualified personnel, or making unauthorized
alterations releases the manufacturer from liability for any
resulting damage. This renders the manufacturer's warranty
null and void.

6 TTF200 FIELD-MOUNT TEMPERATURE TRANSMITTER | OI/TTF200-EN REV. A
2Use in potentially explosive
atmospheres according to ATEX
and IECEx
NOTICE
— Further information on the approval of devices for use
in potentially explosive atmospheres can be found in
the explosion protection test certificates (at
www.abb.com/temperature).
— Depending on the design, a specific marking in
accordance with ATEX or IECEx applies.
2.1 Ex-marking
2.1.1 Transmitter
ATEX intrinsic safety
The device fulfills the requirements of Directive 2014/34/EU
in case of corresponding purchase orders and is approved
for use in Zone 0, 1 and 2.
Model TTF200-E1
Type Examination Test
Certificate: PTB 05 ATEX 2017 X
II 1 G Ex ia IIC T6 Ga
II 2 (1) G Ex [ia] ib IIC T6 Gb (Ga)
II 2 G (1D) Ex [iaD] ib IIC T6 Gb (Da)
ATEX flameproof enclosure
Approved for use in Zone 1 and 2.
Model TTF200-E3
Type Examination Test
Certificate: PTB 99 ATEX 1144
II 2G Ex d IIC T6 Gb
ATEX flameproof enclosure and intrinsic safety
Approved for use in Zone 1 and 2, in case of intrinsic safety
also for use in Zone 0.
Model TTF200-E4
Type Examination Test
Certificate:
PTB 99 ATEX 1144
PTB 05 ATEX 2017 X
II 2G Ex d IIC T6 Gb
II 1G Ex ia IIC T6 Ga
IECEx intrinsic safety
Approved for use in Zone 0, 1, and 2.
Model TTF200-H1
IECEx Certificate of Conformity IECEx PTB 09.0014X
Ex ia IIC T6...T1 Ga
Ex [ia] ib IIC T6...T1 Gb (Ga)
Ex [ia IIIC Da] ib IIC T6...T1 Gb
IECEx flameproof enclosure
Approved for use in Zone 1 and 2.
Model TTF200-H5
IECEx certificate of conformity IECEx PTB 12.0039
Ex d IIC T1-T6 Gb
2.1.2 LCD indicators
ATEX intrinsic safety
The device fulfills the requirements of Directive 2014/34/EU
in case of corresponding purchase orders and is approved
for use in Zone 0, 1 and 2.
Type Examination Test
Certificate PTB 05 ATEX 2079 X
II 1G Ex ia IIC T6 Ga
IECEx intrinsic safety
Approved for use in Zone 0, 1, and 2.
IECEx certificate of conformity IECEx PTB 12.0028X
Ex ia IIC T6

TTF200 FIELD-MOUNT TEMPERATURE TRANSMITTER | OI/TTF200-EN REV. A 7
2.2 Temperature data
2.2.1 Transmitter
ATEX / IECEx intrinsic safety
Temperature class Permissible ambient temperature range
Device category 1
use
Device category
2 / 3 use
T6 -40 … 44 °C
(-40 ... 111.2 °F)
-40 … 56 °C
(-40 ... 132.8 °F)
T5 -40 … 56 °C
(-40 ... 132.8 °F)
-40 … 71 °C
(-40 ... 159.8 °F)
T4-T1 -40 … 60 °C
(-40 ... 140.0 °F)
-40 … 85 °C
(-40 ... 185.0 °F)
2.2.2 LCD indicators
ATEX / IECEx intrinsic safety
Temperature class Permissible ambient temperature range
Device category 1
use
Device category
2 / 3 use
T6 -40 … 44 °C
(-40 ... 111.2 °F)
-40 … 56 °C
(-40 ... 132.8 °F)
T5 -40 … 56 °C
(-40 ... 132.8 °F)
-40 … 71 °C
(-40 ... 159.8 °F)
T4-T1 -40 … 60 °C
(-40 ... 140 °F)
-40 … 85 °C
(-40 ... 185 °F)
2.3 Electrical data
2.3.1 Transmitter
Intrinsic safety type of protection Ex ia IIC (part 1)
Supply circuit
Max. voltage Ui= 30 V
Short-circuit current Ii= 130 mA
Max. power Pi= 0.8 W
Internal inductance Li= 160 μH
Internal capacitance Ci= 0.57 nF
Intrinsic safety type of protection Ex ia IIC (part 2)
Measurement current circuit
Resistance
thermometers,
resistors
Thermocouples,
voltages
Max. voltage Uo= 6.5 V Uo= 1.2 V
Short-circuit current Io= 17.8 mA Io= 50 mA
Max. power Po= 29 mW Po= 60 mW
Internal inductance Li= 0 mH Li= 0 mH
Internal capacitance Ci= 118 nF Ci= 118 nF
Maximum
permissible external
inductance
Lo= 5 mH Lo= 5 mH
Maximum
permissible external
capacitance
Co= 1.55 μF Co= 1.05 μF
Intrinsic safety type of protection Ex ia IIC (part 3)
LCD indicator interface
Max. voltage Uo= 6.2 V
Short-circuit current Io= 65.2 mA
Max. power Po= 101 mW
Internal inductance Li= 0 mH
Internal capacitance Ci= 0 nF
Maximum permissible external
inductance
Lo= 5 mH
Maximum permissible external
capacitance
Co= 1.4 μF
2.3.2 LCD indicators
Intrinsic safety type of protection Ex ia IIC
Supply circuit
Max. voltage Ui= 9 V
Short-circuit current Ii= 65.2 mA
Max. power Pi= 101 mW
Internal inductance Li= 0 mH
Internal capacitance Ci= 0 nF

8 TTF200 FIELD-MOUNT TEMPERATURE TRANSMITTER | OI/TTF200-EN REV. A
2.4 Installation instructions
2.4.1 ATEX / IECEx
The installation, commissioning, maintenance and repair of
devices in potentially explosive atmospheres must only be
carried out by appropriately trained personnel. Works may
be carried out only by persons, whose training has included
instructions on different types of protection and installation
techniques, concerned rules and regulations as well as
general principles of zoning. The person must possess the
appropriate competences for the type of work to be
conducted.
When operating with combustible dusts, comply with
EN 60079-31.
The safety instructions for electrical apparatus in
potentially explosive areas must be in accordance with
Directive 2014/34/EC (ATEX) and IEC60079-14 (Installation
of electrical equipment in potentially explosive areas).
Comply with the applicable regulations for the protection of
employees to ensure safe operation.
2.4.2 Cable entries
Devices with the "Ex d" type of protection supplied without
cable glands
For devices with the "Ex d - flameproof enclosure" type of
protection supplied without cable glands, refer to the
information in chapter ‘Flameproof enclosure - Zone 1’ on
page 11 and ‘Flameproof enclosure - Zone 0 / 1’ on page 12.
For information on the cable gland used, refer to the
relevant data sheet and operating instructions.
Devices with the "Ex d" type of protection with cable
glands
For devices with the "Ex d - flameproof enclosure" type of
protection, a correspondingly certified cable entry is
installed if the relevant selection is made for cable entry into
the temperature transmitter TTFx00. This corresponds to
the basic requirements of the guideline 2014/34/EU.
Cable gland data
— 2 x M20 x 1.5 or 2 x 1/2 in. NPT
— Temperature range: −40 ... 85 °C (−40 ... 185 °F)
— Cable outer diameter 3.2 ... 8.7 mm (0.13 ... 0.34 inch)
— Brass, nickel-plated
The cable entry is only suitable for fixed installations and
non-reinforced cables with round and smooth plastic
sleeves and suitable outside diameter. The cables must be
attached appropriately in order to prevent them being
pulled out or twisted.
The operating instructions supplied and approvals of the
cable glands as well as all applicable requirements, e.g. in
accordance with EN 60079-14 must be taken into account
accordingly.

TTF200 FIELD-MOUNT TEMPERATURE TRANSMITTER | OI/TTF200-EN REV. A 9
Installation instructions
The sealing rings of the cable glands harden at low
temperatures.
Before installation, bring the sealing rings to a temperature
of at least 20 °C for 24 hours.
Before inserting the sealing rings and fixing them onto the
cable gland, knead the rings to ensure they are soft and
flexible.
IP rating IP66 / 67 is only achieved by installing the black
neoprene sealing ring between the cable gland and the
housing and by observing the tightening torque of 3.6 Nm
(Fig. 2, item 2).
Cables must be protected against extreme mechanical loads
(caused by tension, torsion, crushing, etc.). Even under
operating conditions, it must be ensured that the cable
entry remains hermetically sealed. The customer must
provide a strain relief device for the cable.
Fig. 1: Stripping of connection cable
A40 mm B12 mm CØ8.5 / 12 mm
1. Check that cable used is suitable (i.e., check the
mechanical resilience, temperature range, creep
resistance, resistance to chemicals, outside diameter,
etc.).
2. Strip the cable in accordance with Fig. 1.
3. Check the outer sleeve for damage and soiling.
4. Insert the cable in the cable gland.
Fig. 2: Tighten the cable glands
5. Tighten the cable gland until the cable is firmly enclosed
by the sealing ring (Fig. 2, item 1). Do not tighten more
than 1.5--times of the specified torque on the housing
(see assembly instructions for cable gland)!
Maintenance
Check the cable glands during each maintenance session. If
the cable is slack, retighten the cap(s) of the cable glands.
If it is not possible to retighten them, the cable gland will
need to be replaced.
M20 x 1.5 plastic cable gland for various types of
protection
The M20 x 1.5 plastic cable gland (supplied on an optional
basis) has a limited temperature range. The permissible
ambient temperature range of the cable gland is -20 … 80 °C
(-4 ... 176 °F). When using the cable gland, make sure that the
ambient temperature is within this range.
The cable gland must be installed in the housing with a
tightening torque of 3.8 Nm. On the cable side, when
installing the connection of the cable gland and cable, check
for integrity to ensure that the required IP rating is met.
A10229
Ø
A
B
C
A10230
21

10 TTF200 FIELD-MOUNT TEMPERATURE TRANSMITTER | OI/TTF200-EN REV. A
2.4.3 Electrical connections
Grounding
If, for functional reasons, the intrinsically safe circuit needs
to be grounded by means of a connection to the potential
equalization, it may only be grounded at one point.
Intrinsic safety proof
If transmitters are operated in an intrinsically safe circuit,
proof that the interconnection is intrinsically safe must be
provided in accordance with IEC/EN 60079-14 as well as
IEC/EN 60079-25.
The supply isolators / DCS inputs must feature intrinsically
safe input protection circuits in order to eliminate hazards
(spark formation).
In order to provide proof of intrinsic safety, the electrical
limit value must be used as the basis for the EC-type
examination certificates for the equipment (devices); this
includes the capacitance and inductance values of the
cables.
Proof of intrinsic safety is said to have been provided if the
following conditions are fulfilled when a comparison is
carried out in relation to the limit values of the equipment:
Transmitter
(intrinsically safe equipment)
Supply isolator / DCS input
(related equipment)
Ui≥U
o
Ii≥I
o
Pi≥P
o
Li+ Lc(cable) ≤L
o
Ci+ Cc(cable) ≤C
o
Field (Ex area) Control room (safe area)
Fig. 3
ATransmitter BSupply isolator / DCS input with supply /
segment coupler
Installation in a potentially explosive atmosphere
Transmitters can be installed in all kinds of industrial
sectors. Potentially explosive systems are divided into
zones,
meaning that a wide range of different instruments are also
required. For this, pay attention to the country-specific
guidelines and certificates!
NOTICE
Ex relevant specifications must be taken from the
respective valid declaration of conformity and the type
examination certificate.
ATEX - Zone 0
Marking: II 1 G Ex ia IIC T6 Ga
Ex area Zone 0 Safe area
Fig. 4
ASensor BTransmitter TTF200 CSupply isolator [Ex ia]
DInterface for LCD display
The input for the supply isolator must have an "Ex ia"
design. When using the transmitter in Zone 0, make sure
that impermissible electrostatic charging of the transmitter
is avoided (observe the warnings on the device).
As the user, it is your responsibility to ensure that the
sensor instrumentation meets the requirements of
applicable explosion protection standards.
WARNING
Risk of explosion!
When using the device in areas that require the device
safety level EPL "Ga" (Zone 0), the TTF200 types must be
installed with aluminum housings, protected against
strong mechanical impacts or friction.
A10096
AB
+
-
+
-
A11227
ia
ia
J
D
ia
A
CB