ABB 2600T Series User manual

—
ABB MEASUREMENT & ANALYTICS | OPERATING INSTRUCTION
266CRx, 266CSx, 266JRx, 266JSx
Multivariable pressure transmitters
Engineered solutions for all
applications
Measurement made easy
Introduction
The 2600T family provides comprehensive range of
top quality pressure measurement products,
specifically designed to meet the widest range of
applications ranging from arduous conditions in
offshore oil and gas to the laboratory environment
of the pharmaceutical industry.
For more information
Further publications for 2600T series pressure
products are available for free download from
www.abb.com/pressure
—
266 multivariable

2 OI/266CXX/266JXX/HART-EN Rev. B| 266CRx, 266JRx, 266CSx, 266JSx
Short product description
The multi-variable pressure transmitters measure the mass
flow of gases, vapors, and liquids in the process industry.
Models 266CRH/CRT, 266JRH/JRT Multivariable
Models 266CSH/CST, 266JSH/JST Multivariable
A
dditional Information
A
dditional documentation on 2600T series pressure
transmitters is available free of charge for downloading at
www.abb.com/pressure.
A
lternatively simply scan this code:
Change from one to two columns

266CRx, 266JRx, 266CSx, 266JSx | OI/266CXX/266JXX/HART-EN Rev. B3
Contents
1ABB.................................................................................. 5
2Introduction ..................................................................... 5
2.1 About the manual ................................................ 5
2.2 Structure of the operating manual ........................ 5
2.3 Customer Service Centers worldwide .................. 5
3Safety............................................................................... 6
3.1 General information and notes for the reader........ 6
3.2 Intended use........................................................ 6
3.3 Improper use ....................................................... 6
3.4 Target groups and qualifications .......................... 6
3.5 Warranty provisions ............................................. 6
3.6 Plates and symbols.............................................. 7
3.6.1 Safety / warning symbols, note symbols .............. 7
3.7 Compliance with Pressure Equipment Directive
(2014/68/EU) ....................................................... 7
3.8 Transport............................................................. 7
3.9 Transport safety instructions ................................ 7
3.10 Obligations of the owner ...................................... 7
3.11 Storage conditions............................................... 8
3.12 Safety instructions for electrical installation........... 8
3.13 Safety instructions for operation........................... 8
3.14 Safety information for inspection and maintenance8
3.15 Returning devices ................................................ 8
3.16 Integrated management system........................... 8
3.17 Disposal .............................................................. 9
3.17.1Notice on WEEE Directive 2012/19/EU (Waste
Electrical and Electronic Equipment)..................... 9
3.17.2ROHS Directive 2011/65/EU................................ 9
4Unpacking the device ..................................................... 9
4.1 Scope of delivery ................................................. 9
4.2 Identification ........................................................ 9
4.3 Storage ............................................................... 9
4.4 Handling .............................................................. 9
5Product identification.................................................... 10
6Use in potentially explosive atmospheres ................... 11
6.1 Hazardous atmospheres.................................... 11
7Function and system design......................................... 12
7.1 Components of the pressure transmitter ............ 12
7.2 Product description ........................................... 12
7.3 Measuring range limits and span limits ............... 12
8Mounting........................................................................ 13
8.1 IP rating ............................................................. 13
8.2 Factory settings ................................................. 13
8.3 Venting / draining transmitters without diaphragm
seals.................................................................. 14
8.4 Mounting position .............................................. 14
8.5 Mounting dimensions 266CRx/JRx .................... 15
8.5.1 Transmitter with barrel housing .......................... 15
8.5.2 Transmitter with barrel housing and mounting
bracket, for vertical or horizontal mounting on
60 mm (2 in.) pipe.............................................. 16
8.5.3 Transmitter with DIN housing and mounting
bracket, for vertical or horizontal mounting on
60 mm (2 in.) pipe.............................................. 17
8.5.4 Transmitter with barrel housing and flat bracket, for
vertical or horizontal mounting on
60 mm (2 in.) pipe.............................................. 18
8.6 Montageabmessungen 266CSx/JSx.................. 19
8.6.1 Transmitter with barrel housing - Horizontal
flanges............................................................... 19
8.6.2 Transmitter with barrel housing - Vertical flanges 20
8.6.3 Transmitter with mounting bracket, for vertical or
horizontal mounting on 60 mm (2 in.) pipe pipe .. 21
8.6.4 Transmitter with DIN aluminum housing - horizontal
flanges with mounting bracket for vertical or
horizontal mounting on 60 mm (2 in.) pipe.......... 22
8.6.5 Transmitter with flat bracket, for vertical or
horizontal mounting on 60 mm (2 in.) pipe.......... 23
8.6.6 Installation via (optional) mounting brackets........ 24
8.7 Rotating the transmitter housing ........................ 24
8.8 Rotating the integral LCD display ....................... 25
8.9 Connecting impulse lines ................................... 25
8.10 Process connections ......................................... 26
8.11 Temperature measurement................................ 26
8.12 Mounting recommendations .............................. 26
8.12.1 Flow measurement of steam (condensible vapor) or
clean liquids....................................................... 27
8.12.2Flow measurement of gas or liquid with solids in
suspension ........................................................ 27
8.12.3Fill level measurement on closed tanks............... 28
8.12.4Fill level measurement on open tanks with fluids. 29
8.12.5Fill level measurement on the steam boiler (drum
water level)......................................................... 29
9Electrical connections................................................... 30
9.1 Cable connections ............................................. 30
9.2 Connection of the analog output (HART) ............ 31
9.3 Digital output (pulse / limit output) ...................... 32
9.4 Wiring ................................................................ 32
9.5 Protective conductor connection / grounding..... 32

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10Commissioning.............................................................. 33
10.1 General remarks ................................................ 33
10.2 Output signal ..................................................... 33
10.3 Zero point correction following installation .......... 33
10.3.1Setting precalibrated devices ............................. 34
10.3.2Zero-point increase/suppression on precalibrated
devices.............................................................. 34
11Configuration................................................................. 35
11.1 Write protection ................................................. 35
11.2 Hardware settings.............................................. 35
11.3 Factory settings ................................................. 36
11.4 Configuration of the transmitter without
integrated LCD display....................................... 37
11.4.1Configuration of LRV and URV
(4 … 20 mA range) ............................................ 37
11.5 Configuration of the pressure transmitter menu-
controlled without integrated LCD display .......... 38
11.5.1Menu navigation ................................................ 38
11.5.2Menu levels ....................................................... 38
11.5.3Activation of the operating menu........................ 39
11.5.4Selecting and changing parameters ................... 41
11.5.5Easy Set-Up ...................................................... 43
11.5.6Overview of parameters on the configuration
level................................................................... 45
11.6 Configuration with the PC / laptop or handheld
terminal ............................................................. 57
11.7 Damping and transmission function ................... 58
11.7.1Damping............................................................ 58
11.7.2Transmission function ........................................ 58
12Error messages ............................................................. 62
12.1 Error states and alarms...................................... 62
13Ex relevant specifications............................................. 68
13.1 Explosion protection requirements and IP rating
(ATEX) ............................................................... 68
13.2 Applications for "Ex ia" transmitters categories
1 G and 1 D....................................................... 68
13.2.1 Example applications......................................... 68
13.3 Applications for Ex ia transmitters categories
1/2 G and 1/2 D ................................................ 69
13.3.1 Example applications......................................... 69
13.4 Application for Ex d transmitters categories
1/2 G and 1/2 D ................................................ 70
13.4.1 Example applications......................................... 70
13.5 Applications for Ex nL transmitters Categories
3 G and 3 D....................................................... 71
13.5.1 Example applications......................................... 71
13.6 Electrical data for the LCD display...................... 72
13.7 Explosion protection requirements
(North America).................................................. 72
14 Specifications................................................................ 73
14.1Operating limits 266CRx/JRx ............................. 73
14.1.1 Pressure limits ................................................... 73
14.1.2 Temperature limits °C (°F) .................................. 73
14.2 Operating limits 266CSx/JSx ............................. 74
14.2.1 Pressure limits ................................................... 74
14.2.2 Temperature limits °C (°F) .................................. 75
14.3 Electrical data and options................................. 76
15 Maintenance / Repair.................................................... 78
15.1Dismounting ...................................................... 78
15.2Safeguard the housing cover for devices with
“Ex d” type of protection .................................... 78
15.3 Mounting / dismounting the button unit.............. 79
15.4 Mounting / dismounting the LCD display............ 79
15.5 Measuring cell of the multivariable transmitter..... 79
15.6 Removing / installing the process flange............. 80
15.6.1Replacing the measuring cell.............................. 80
16 Appendix ....................................................................... 82
16.1Approvals and certifications ............................... 82

266CRx, 266JRx, 266CSx, 266JSx | OI/266CXX/266JXX/HART-EN Rev. B5
1ABB
ABB is an established multinational company which develops
and manufactures products for measurement technology.
We offer our customers application know-how, service, and
support all over the world.
The quality, accuracy, and performance of our products are
the result of more than 100 years of experience and ongoing
innovative developments featuring the very latest technologies.
2Introduction
2.1 About the manual
This manual is an operating and maintenance manual for the
series 2600T pressure transmitter models. It contains
information on initial installation, configuration, calibration and
fault correction.
Read this manual before working with the product.
2.2 Structure of the operating manual
This manual describes the installation, operation, and fault
correction of model 266Jxx and 266Cxx pressure transmitters.
The sections of this manual describe the individual phases of
the product life cycle, starting with delivery and identification
of the transmitter, the installation and electrical connection,
configuration, extending to fault correction and maintenance.
For special applications that are not considered in the
examples, we recommend that you first familiarize yourself
with the mode of operation of the pressure transmitter based
on this manual.
Helps for calibration or fault correction are provided directly in
the respective chapters.
If there are additional questions the user can contact ABB
directly. All addresses in this regard are on the last page of
this manual. Additional information is on the website at
http://www.abb.de/druck.
2.3 Customer Service Centers worldwide
For support of ABB instrumentation products local subsidiaries
are available worldwide. If it is not possible for you to contact
the ABB subsidiary in your country, you can also contact one
of the following competence centers for pressure
measurement technology.
ABB S.p.A.
Industrial Automation
Via Vaccani, 4 Loc. Ossuccio
22016 Tremezzina (Co)
Italy
Tel: [phone]
Fax: [phone]
ABB Automation Products GmbH
Industrial Automation
Schillerstr. 72
32425 Minden
Germany
Tel.: [phone]
Fax: [phone]
ABB Inc.
Industrial Automation
125 E. County Line Road
Warminster, PA 18974
USA
Tel.: [phone]
Fax: [phone]
[email protected]
ABB Inc.
Industrial Automation
3450 Harvester Road
Burlington
Ontario L7N 3W5
Canada
Tel.: [phone]
Fax: [phone]
ABB India Limited
Industrial Automation
Peenya Industrial Area, Peenya
Bangalore, Karnataka 560058
India
Tel.: [phone]
Fax: [phone]
ABB Engineering (Shanghai) Ltd.
Industrial Automation
No. 4528, Kangxin Highway, Pudong New District,
Shanghai 201319
P.R. China
Tel.: [phone]
Fax: [phone]

6 OI/266CXX/266JXX/HART-EN Rev. B| 266CRx, 266JRx, 266CSx, 266JSx
3Safety
3.1 General information and notes for the reader
These instructions are an important part of the product and
must be retained for future reference.
Installation, commissioning, and maintenance of the product
may only be performed by trained specialist personnel who
have been authorized by the plant operator accordingly. The
specialist personnel must have read and understood the
manual and must comply with its instructions.
For additional information or if specific problems occur that are
not discussed in these instructions, contact the manufacturer.
The content of these instructions is neither part of nor an
amendment to any previous or existing agreement, promise or
legal relationship.
Modifications and repairs to the product may only be
performed if expressly permitted by these instructions.
Information and symbols on the product must be observed.
These may not be removed and must be fully legible at all
times.
The operating company must strictly observe the applicable
national regulations relating to the installation, function testing,
repair and maintenance of electrical products.
3.2 Intended use
The 266Jxx / 266Cxx multivariable pressure transmitters
measure the mass flow of gases, vapors, and liquids in the
process industry.
For information on measuring ranges and permissible
overload, refer to the section "Specifications".
Using these products as intended includes compliance with
the following points:
— Read and follow the instructions in this manual
— The technical limit values must be complied with (refer to
the section “Technical data").
3.3 Improper use
The following are considered to be instances of improper use
of the device:
— For use as a climbing aid, e.g. for mounting purposes
— For use as a support for external loads, e.g. as a support
for piping, etc.
— Material application, e.g. by painting over the housing,
name plate or welding/soldering on parts.
— Material removal, e.g. by spot drilling the housing.
3.4 Target groups and qualifications
Installation, commissioning and maintenance of the product
may only be performed by trained specialist personnel who
have been authorized by the plant operator to do so. The
specialist personnel must have read and understood the
manual and comply with its instructions.
The operators must strictly observe the applicable national
regulations with regards to installation, function tests, repairs,
and maintenance of electrical products.
3.5 Warranty provisions
Using the device in a manner that does not fall within the
scope of its intended use, disregarding this manual, using
underqualified personnel, or making unauthorized alterations
releases the manufacturer from liability for any resulting
damage. This renders the manufacturer's warranty null and
void.

266CRx, 266JRx, 266CSx, 266JSx | OI/266CXX/266JXX/HART-EN Rev. B7
3.6 Plates and symbols
3.6.1 Safety / warning symbols, note symbols
DANGER – Serious damage to health / risk to
life
This symbol in conjunction with the signal word
"DANGER" indicates an imminent danger. Failure
to observe this safety information will result in
death or severe injury.
DANGER – Serious damage to health / risk to
life
This symbol in conjunction with the signal word
"DANGER" indicates an imminent electrical
hazard. Failure to observe this safety information
will result in death or severe injury.
WARNING – Bodily injury
This symbol in conjunction with the signal word
"WARNING" indicates a potentially dangerous
situation. Failure to observe this safety
information may result in death or severe injury.
WARNING – Bodily injury
This symbol in conjunction with the signal word
"WARNING" indicates a potential electrical
hazard. Failure to observe this safety information
may result in death or severe injury.
CAUTION – Minor injuries
This symbol in conjunction with the signal word
"CAUTION" indicates a potentially dangerous
situation. Failure to observe this safety
information may result in minor or moderate
injury. The symbol may also be used for property
damage warnings.
NOTICE – Property damage
This symbol indicates a potentially damaging
situation.
Failure to observe this safety information may
result in damage to or destruction of the product
and / or other system components.
IMPORTANT (NOTE)
This symbol indicates operator tips, particularly
useful information, or important information about
the product or its further uses. The signal word
"IMPORTANT (NOTE)" does not indicate a
dangerous or harmful situation.
3.7 Compliance with Pressure Equipment Directive
(2014/68/EU)
Devices with PS > 200 bar (20 MPa)
Devices with a permissible pressure of PS > 200 bar (20 MPa)
have been tested for conformity by the Technical Supervisory
Association TÜV NORD (0045) in accordance with module H
and can be used for liquids of group 1 (PED: 1G).
The rating plate contains the following designations: PED: 1G.
Devices with PS ≤ 200 bar (20 MPa)
Devices with a permissible pressure PS ≤ 200 bar (20 MPa)
conform to sec. 3 para. (3) and have not been tested for
conformity. The devices have been constructed and
manufactured according to sound engineering practice (SEP).
The CE mark on the device does not apply for the Pressure
Equipment Directive.
The rating plate then contains the following identification
codes: PED: SEP.
3.8 Transport
After final calibration, the device is packed in a carton to
provide protection against physical damage.
3.9 Transport safety instructions
Observe the following instructions:
— Do not expose the device to humidity during transport.
Pack the device accordingly.
— Pack the device so that it is protected against vibrations
during transport, e.g., by using air-cushioned packaging.
Prior to installation, check the devices for possible damage
that may have occurred as a result of improper transport.
Details of any damage that has occurred in transit must be
recorded on the transport documents. All claims for damages
must be submitted to the shipper without delay and before
installation.
3.10 Obligations of the owner
Prior to using the devices with corrosive or abrasive media,
the owner must check the level of resistance of all parts that
come into contact with the process liquid.
ABB would be pleased to provide support in the selection of
suitable materials, however we can assume no liability
whatsoever.

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3.11 Storage conditions
— The device must be stored in dry and dust-free conditions.
Always keep the device in its original package during
storage / transport.
— Observe the permissible ambient conditions for transport
and storage according to the chapter “Technical Data”.
— In principle, the devices may be stored for an unlimited
period. However, the warranty conditions stipulated in the
order confirmation of the supplier apply.
3.12 Safety instructions for electrical installation
The electrical connection may only be established by
authorized specialist personnel and in accordance with the
connection diagrams.
The electrical connection information in this manual must be
observed; otherwise, the IP rating may be adversely affected.
Ground the measurement system according to requirements.
3.13 Safety instructions for operation
Before switching on the device, make sure that your
installation complies with the environmental conditions listed in
the chapter “Technical Data” or on the data sheet.
If there is a chance that safe operation is no longer possible,
take the device out of operation and secure it against
unintended startup.
3.14 Safety information for inspection and maintenance
WARNING – Electrical dangers!
When the housing is open, EMC protection is
impaired and there is no longer any protection
against accidental contact.
Switch off the power supply before opening the
housing.
Corrective maintenance work may only be performed by
trained personnel.
— Before removing the device, depressurize it and any
adjacent lines or containers.
— Check whether hazardous materials have been used as
materials to be measured before opening the device.
Residual amounts of hazardous material may still be
present in the device and could escape when it is opened.
Within the scope of operator responsibility, check the following
as part of a regular inspection:
— the pressure-carrying walls / lining of the pressure device
— the measurement-related function
— the leak tightness
— the wear (corrosion)
3.15 Returning devices
Use the original packaging or a secure transport container of
an appropriate type if you need to return the device for repair
or recalibration purposes. Fill out the return form (see the
Appendix) and include this with the device.
According to the EU Directive governing hazardous materials,
the owner of hazardous waste is responsible for its disposal or
must observe the following regulations for shipping purposes:
All devices delivered to ABB must be free from any hazardous
materials (acids, alkalis, solvents, etc.).
Please contact Customer Center Service acc. to page 2 for
nearest service location.
3.16 Integrated management system
ABB Automation Products GmbH operates an integrated
management system, consisting of:
— Quality management system to ISO 9001:2008
— Environmental management system to ISO 14001:2004
— Occupational health and safety management system to
BS OHSAS 18001:2007 and
— Data and information protection management system
Environmental awareness is an important part of our company
policy.
Our products and solutions are intended to have minimum
impact on the environment and on people during
manufacturing, storage, transport, use, and disposal.
This includes the environmentally-friendly use of natural
resources. We conduct an open dialog with the public through
our publications.

266CRx, 266JRx, 266CSx, 266JSx | OI/266CXX/266JXX/HART-EN Rev. B 9
3.17.2 ROHS Directive 2011/65/EU
With the Electrical and Electronic Equipment Act (ElektroG) in
Germany, the European Directives 2012/19/EU (WEEE) and
2011/65/EU (RoHS) have been implemented into national law.
ElektroG defines the products that are subject to regulated
collection and disposal or reuse in the event of disposal or at
the end of their service life. ElektroG also prohibits the
marketing of electrical and electronic equipment that contains
certain amounts of lead, cadmium, mercury, hexavalent
chromium, polybrominated biphenyls (PBB), and
polybrominated diphenyl ethers (PBDE) (also known as
hazardous substances with restricted uses).
The products provided by ABB Automation Products GmbH
do not fall within the current scope of regulations on
hazardous substances with restricted uses or the directive on
waste electrical and electronic equipment according to
ElektroG. If the necessary components are available on the
market at the right time, in the future these substances will no
longer be used in new product development.
3.17 Disposal
This product is manufactured from materials that can be
recycled by specialist recycling companies.
3.17.1 Notice on WEEE Directive2012/19/EU (Waste
Electrical and Electronic Equipment)
This product or solution is subject to WEEE Directive
2012/19/EU or corresponding national laws. Starting from
August 15th 2018, electric and electronic equipment marked
with the crossed-out wheeled bin symbol may not be
disposed as unsorted municipal waste. Waste of electric and
electronic equipment (WEEE) shall be treated separately using
the national collection framework available to customer for
return, recycling and treatment of WEEE.
Proper disposal prevents negative effects on people and the
environment, and supports the reuse of valuable raw
materials. ABB can accept and dispose of returns for a fee.
Change from onetotwocolumns
4Unpacking the device
4.1 Scope of delivery
— Multivariable transmitter model 266Cxx or 266Jxx
— Multilingual Quick Reference Manual, calibration protocol,
and possibly optionally requested certificates in an
envelope.
— Hexagon socket wrench for unscrewing the fastening
screws of the housing
— Additional parts as specified in the purchase order:
— 1/2”-NPT-f adapter with appropriate seals
— Fastening accessories
— Accessories for the electrical connection
4.2 Identification
Identify the device in accordance with the instructions in
chapter “Product identification” to ensure it is the right device.
4.3 Storage
Special measures are not required for storing the device in
shipping status and in accordance with the specified storage
conditions. The storage period is unlimited.
The guarantee conditions agreed with the company and
specified in the order confirmation remain unaffected.
4.4 Handling
Special precautionary measures are not required for handling
of the device. However, standard procedures must be
complied with.

10 OI/266CXX/266JXX/HART-EN Rev. B| 266CRx, 266JRx, 266CSx, 266JSx
5Product identification
The device is identified via the signs (plates) presented in
Fig. 1.
The certification plate (A) is on the transmitter and indicates
whether the device is designed for general use or for use in
hazardous areas.
The name plate (B) provides information including the model
number, maximum operating pressure, measuring range limits
and span limits, power supply, output signal, membrane
material, filling fluid, serial number, maximum permissible
operating pressure (PS), and maximum permissible
temperature (TS).
Please specify the serial number when submitting inquiries to
the ABB customer service department.
An additional plate (C) provides the measuring point no. of the
client and the calibration range. The device can be used as a
pressure transfer accessory (category III) as defined by the
Pressure Equipment Directive 2014/68/EU. In this case, you
will find the number of the notified body that has verified
compliance next to the CE mark.
The certification plate shown (A) has been issued for ABB-
APR, 32425 Minden, Germany and bears the following
numbers:
— FM09ATEX0068X (Ex d)
— FM09ATEX0069X (Ex ia)
— FM09ATEX0070X (Ex n)
CE identification number of the notified bodies for the
Pressure Equipment Directive: 0045, for ATEX approval: 0044.
Change from tw o to one column
Fig. 1: Product identification
The figure shows the transmitter with barrel housing. The 266 series also includes transmitters with DIN housing.
Change from one to two columns
Optional stainless steel attachment plate with customer
data, fastened with wire (option code I1)
Fig. 2: Optional stainless steel attachment plate with customer
data, fastened with wire
The model 266 multivariable transmitter is delivered with an
optional stainless steel attachment plate with customer data
that is fastened with wire. Customer specific text that has
been specified in the purchase order is laser printed on the
attachment plate. For this, 4 lines of 32 characters each are
provided.