ABB TTR200 User manual

Operating Instruction OI/TTR200-EN Rev. B
TTR200
Rail-mount temperature transmitter
Measurement made easy

2 OI/TTR200-EN Rev. B | TTR200
Short product description
Rail-mount temperature transmitter for the measurement of the
temperature of liquid and gaseous measuring media.
Further Information
A
dditional documentation on TTR200 is available free of
charge for downloading at www.abb.com/temperature.
A
lternatively, scan this code:
Manufacturer
A
BB Automation Products GmbH
Process Automation
Schillerstr. 72
32425 Minden
Germany
Tel: [phone]
Fax: [phone]
Customer service center
Tel: [phone]
Mail: [email protected]
Change from one to two columns

TTR200 | OI/TTR200-EN Rev. B 3
Contents
1Safety............................................................................... 4
1.1General information and instructions .................... 4
1.2Warnings ............................................................. 4
1.3Intended use........................................................ 4
1.4Improper use ....................................................... 4
1.5Warranty provisions ............................................. 4
2Use in potentially explosive atmospheres according to
ATEX and IECEx.............................................................. 5
2.1Ex-marking .......................................................... 5
2.2Temperature data ................................................ 5
2.3Electrical data ...................................................... 5
2.4Installation instructions......................................... 6
2.4.1ATEX / IECEx....................................................... 6
2.4.2Electrical connections .......................................... 6
2.5Commissioning.................................................... 7
2.6Operating instructions.......................................... 7
2.6.1Protection against electrostatic discharges .......... 7
3Use in potentially explosive atmospheres in accordance
with FM and CSA ............................................................ 8
3.1Ex-marking .......................................................... 8
3.2Installation instructions......................................... 8
3.2.1FM / CSA............................................................. 8
3.2.2IP protection rating of housing ............................. 8
3.2.3Electrical connections .......................................... 8
3.3Commissioning.................................................... 9
3.4Operating instructions.......................................... 9
3.4.1Protection against electrostatic discharges .......... 9
4Function and system design........................................... 9
5Product identification.................................................... 10
5.1Name plate........................................................ 10
6Transport and storage .................................................. 10
6.1Inspection.......................................................... 10
6.2Transporting the device ..................................... 10
6.3Storing the device.............................................. 10
6.3.1Ambient conditions ............................................ 10
6.4Returning devices .............................................. 10
7Installation ..................................................................... 11
7.1Installation ......................................................... 11
7.1.1Installation on the rail ......................................... 11
7.2Electrical connections ........................................ 11
7.2.1Conductor material ............................................ 11
7.2.2Pin configuration................................................ 12
7.2.3Electrical data for inputs and outputs ................. 13
7.3Power supply..................................................... 14
8Commissioning.............................................................. 15
8.1General remarks ................................................ 15
8.2Checks prior to commissioning .......................... 15
8.3Basic Setup ....................................................... 15
9Operation....................................................................... 15
9.1Safety instructions.............................................. 15
9.2Hardware settings.............................................. 15
9.3Configuration types............................................ 16
9.3.1Sensor error adjustment (DTM Adjustment function)
.......................................................................... 16
9.3.2D/A analog output adjustment (4 and 20 mA trim)17
9.3.3HART variables .................................................. 17
9.3.4Communication / HART TAG / device addressing17
9.4Parameter descriptions ...................................... 18
9.5Factory settings ................................................. 19
10Diagnosis / error messages .......................................... 20
10.1HART/DTM diagnostic information ..................... 20
10.2Analog output / LED diagnostic information........ 20
11Maintenance.................................................................. 20
11.1Cleaning ............................................................ 20
12Repair ............................................................................ 20
12.1Returning devices .............................................. 20
13Recycling and disposal................................................. 21
13.1Disposal............................................................. 21
13.2Information on ROHS Directive 2011/65/EC....... 21
14Spare parts, consumables and accessories ................ 21
15Specifications................................................................ 21
16Declaration of conformity ............................................. 21
17Appendix ....................................................................... 22
17.1Return form ....................................................... 22

4 OI/TTR200-EN Rev. B | TTR200
1Safety
1.1 General information and instructions
These instructions are an important part of the product and
must be retained for future reference.
Installation, commissioning, and maintenance of the product
may only be performed by trained specialist personnel who
have been authorized by the plant operator accordingly. The
specialist personnel must have read and understood the
manual and must comply with its instructions.
For additional information or if specific problems occur that are
not discussed in these instructions, contact the manufacturer.
The content of these instructions is neither part of nor an
amendment to any previous or existing agreement, promise or
legal relationship.
Modifications and repairs to the product may only be
performed if expressly permitted by these instructions.
Information and symbols on the product must be observed.
These may not be removed and must be fully legible at all
times.
The operating company must strictly observe the applicable
national regulations relating to the installation, function testing,
repair and maintenance of electrical products.
1.2 Warnings
The warnings in these instructions are structured as follows:
DANGER
The signal word "DANGER" indicates an imminent danger.
Failure to observe this information will result in death or
severe injury.
WARNING
The signal word "WARNING" indicates an imminent danger.
Failure to observe this information may result in death or
severe injury.
CAUTION
The signal word "CAUTION" indicates an imminent danger.
Failure to observe this information may result in minor or
moderate injury.
NOTICE
The signal word "NOTICE" indicates useful or important
information about the product.
The signal word "NOTICE" is not a signal word indicating a
danger to personnel. The signal word "NOTICE" can also
refer to material damage.
1.3 Intended use
This device is intended for the following uses:
— To measure the temperature of fluid, pulpy or pasty
substances and gases or resistance/voltage values.
The device has been designed for use exclusively within the
values stated on the name plate and within the technical limit
values specified on the data sheets.
— The maximum and minimum operating temperature limits
must not be exceeded or undershot.
— The permissible ambient temperature must not be
exceeded.
— The housing's IP rating must be observed during
operation.
1.4 Improper use
The following are considered to be instances of improper use
of the device:
— Material application, e.g. by painting over the name plate
or welding/soldering on parts.
— Material removal, e.g. by spot drilling the housing.
1.5 Warranty provisions
Using the device in a manner that does not fall within the
scope of its intended use, disregarding this manual, using
underqualified personnel, or making unauthorized alterations
releases the manufacturer from liability for any resulting
damage. This renders the manufacturer's warranty null and
void.

TTR200 | OI/TTR200-EN Rev. B 5
2Use in potentially explosive
atmospheres according to ATEX and
IECEx
NOTICE
— Further information on the approval of devices for use in
potentially explosive atmospheres can be found in the
explosion protection test certificates (at
www.abb.com/temperature).
— Depending on the design, a specific marking in
accordance with ATEX or IECEx applies.
2.1 Ex-marking
ATEX intrinsic safety
The device fulfills the requirements of Directive 2014/34/EU in
case of corresponding purchase orders and is approved for
use in Zone 0, 1 and 2.
Model TTR200-E1
Type Examination Test Certificate: PTB 05 ATEX 2017 X
II 1 G Ex ia IIC T6 Ga
II 2 (1) G Ex [ia] ib IIC T6 Gb (Ga)
II 2 G (1D) Ex [iaD] ib IIC T6 Gb (Da)
ATEX Non-sparking
The device fulfills the requirements of Directive 2014/34/EU in
case of corresponding purchase orders and is approved for
use in Zone 2.
Model TTR200-E2
Declaration of conformity
II 3 G Ex nA IIC T1-T6 Gc
IECEx intrinsic safety
Approved for use in Zone 0, 1, and 2.
Model TTR200-H1
IECEx certificate of conformity IECEx PTB 09.0014X
Ex ia IIC T6...T1 Ga
Ex [ia] ib IIC T6...T1 Gb (Ga)
Ex [ia IIIC Da] ib IIC T6...T1 Gb
2.2 Temperature data
ATEX / IECEx intrinsic safety
Temperature class Permissible ambient temperature range
Device category 1
use
Device category 2 / 3
use
T6 -40 … 44 °C
(-40 ... 111.2 °F)
-40 … 56 °C
(-40 ... 132.8 °F)
T5 -40 … 56 °C
(-40 ... 132.8 °F)
-40 … 71 °C
(-40 ... 159.8 °F)
T4-T1 -40 … 60 °C
(-40 ... 140.0 °F)
-40 … 85 °C
(-40 ... 185.0 °F)
ATEX Non-sparking
Temperature class Device category 3 use
T6 -40 … 56 °C (-40 ... 132.8 °F)
T5 -40 … 71 °C (-40 ... 159.8 °F)
T4 -40 … 85 °C (-40 ... 185.0 °F)
2.3 Electrical data
Intrinsic safety type of protection Ex ia IIC (part 1)
Supply circuit
Max. voltage Ui= 30 V
Short-circuit current Ii= 130 mA
Max. power Pi= 0.8 W
Internal inductance Li= 160 µH1)
Internal capacitance Ci= 0.57 nF2)
1) From HW rev. 1.12, previously Li= 0.5 mH.
2) From HW rev. 1.07, previously Ci= 5nF.
Intrinsic safety type of protection Ex ia IIC (part 2)
Thermocouples, voltages
Measurement circuit:
resistance
thermometer,
resistances
Measurement circuit:
thermocouples,
voltages
Max. voltage Uo= 6.5 V Uo= 1.2 V
Short-circuit current Io= 17.8 mA1) I
o= 50 mA
Max. power Po= 29 mW2) P
o= 60 mW
Internal inductance Li= 0 mH Li= 0 mH
Internal capacitance Ci= 118 nF3) C
i= 118 nF3)
Maximum permissible
external inductance
Lo= 5 mH Lo= 5 mH
Maximum permissible
external capacitance
Co= 1.55 F Co= 1.05 F
1) From HW rev. 1.12, previously Io= 25 mA.
2) From HW rev. 1.12, previously Po= 38 mW.
3) From HW rev. 1.12, previously Ci= 49 nF.

6 OI/TTR200-EN Rev. B | TTR200
2.4 Installation instructions
2.4.1 ATEX / IECEx
The installation, commissioning, maintenance and repair of
devices in potentially explosive atmospheres must only be
carried out by appropriately trained personnel. Works may be
carried out only by persons, whose training has included
instructions on different types of protection and installation
techniques, concerned rules and regulations as well as general
principles of zoning. The person must possess the relevant
expertise for the type of works to be executed.
When operating with combustible dusts, EN 60079-31 must
be complied with.
The safety instructions for electrical apparatus in potentially
explosive areas must be complied with, in accordance with the
directive 2014/34/EU (ATEX) and e.g. IEC
60079-14 (Installation of equipment in potentially explosive
atmospheres).
To ensure safe operation, the respectively applicable
requirements must be met for the protection of workers.
2.4.2 Electrical connections
Grounding
If, for functional reasons, the intrinsically safe circuit needs to
be grounded by means of a connection to the potential
equalization, it may only be grounded at one point.
Intrinsic safety proof
If transmitters are operated in an intrinsically safe circuit, proof
that the interconnection is intrinsically safe must be provided
in accordance with IEC/EN 60079-14 as well as
IEC/EN 60079-25.
The supply isolators / DCS inputs must feature intrinsically
safe input protection circuits in order to eliminate hazards
(spark formation).
In order to provide proof of intrinsic safety, the electrical limit
value must be used as the basis for the EC-type examination
certificates for the equipment (devices); this includes the
capacitance and inductance values of the cables.
Proof of intrinsic safety is said to have been provided if the
following conditions are fulfilled when a comparison is carried
out in relation to the limit values of the equipment:
Transmitters
(intrinsically safe equipment)
Supply isolator / DCS input
(related equipment)
Ui≥ Uo
Ii≥ Io
Pi≥ Po
Li+ Lc(cable) ≤ Lo
Ci+ Cc(cable) ≤ Co
Field (Ex area) Control room (safe area)
Fig. 1
ATransmitter BSupply isolator / DCS input with supply / Segment
coupler
Installation in a potentially explosive atmosphere
Transmitters can be installed in all kinds of industrial sectors.
Potentially explosive systems are divided into zones,
meaning that a wide range of different instruments are also
required. For this, pay attention to the country-specific
guidelines and certificates!
NOTICE
Ex relevant specifications must be taken from the EC-type
examination certificates and other relevant certificates that
apply in each case.
ATEX - Zone 0
Marking: II 1 G Ex ia IIC T6 Ga
Ex area Zone 0 Safe area
Fig. 2
ASensor BTransmitter in the housing with IP rating IP 20
CSupply isolator [Ex ia]
When used in zone 0, the input for the supply isolator must be
in [Ex ia] design.
When using the transmitter in Zone 0, you must ensure that
impermissible electrostatic charging of the temperature
transmitter is prevented (observe the warnings on the device).
As the user, it is your responsibility to ensure that the sensor
instrumentation meets the requirements of applicable
explosion protection standards.
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TTR200 | OI/TTR200-EN Rev. B 7
ATEX - Zone 1 (0)
Marking: II 2 (1) G Ex [ia] ib IIC T6 Gb (Ga)
Zone 0
or 1
Ex area Zone 1 Safe area
Fig. 3
ASensor BTransmitter in the housing with IP rating IP 20
CSupply isolator [Ex ib]
When used in zone 1, the input for the supply isolator must be
in [Ex ia] design.
When using the transmitter in Zone 1, you must ensure that
impermissible electrostatic charging of the temperature
transmitter is prevented (observe the warnings on the device).
As the user, it is your responsibility to ensure that the sensor
instrumentation meets the requirements of applicable
explosion protection standards. The sensor can be installed in
Zone 1 or Zone 0.
ATEX - Zone 1 (20)
Marking: II 2 G (1D) Ex [iaD] ib IIC T6 Gb (Da)
Zone 0, 1
or 20
Ex area Zone 1 Safe area
Fig. 4
ASensor BTransmitter in the housing with IP rating IP 20
CSupply isolator [Ex ib]
When used in zone 1, the input for the supply isolator must be
in [Ex ia] design.
When using the transmitter in Zone 1, you must ensure that
impermissible electrostatic charging of the temperature
transmitter is prevented (observe the warnings on the device).
As the user, it is your responsibility to ensure that the sensor
instrumentation meets the requirements of applicable
explosion protection standards. The sensor can be installed in
Zone 0, Zone 1, or Zone 20.
ATEX - Zone 2
Marking: II 3 G Ex nA IIC T1-T6 Gc
Ex area Zone 2 Safe area
Fig. 5
ASensor BTransmitter in the housing with IP rating IP 54
CSupply isolator
When using the transmitter in Zone 2, observe the following:
— The temperature transmitter must be installed in its own
housing. This housing must at least meet IP rating IP54 (in
accordance with EN 60529) and the other requirements of
the potentially explosive atmosphere (e. g. a certified
housing).
— External measures must be made for the power supply
circuit in order to prevent the rated voltage from being
overshot by more than 40% in the event of transient
disturbances.
— The electrical connections may only be opened or closed
when there is no hazardous atmosphere.
— When using the transmitter in Zone 2, you must ensure
that impermissible electrostatic charging of the
temperature transmitter is prevented (observe the
warnings on the device).
2.5 Commissioning
The commissioning and parameterization of the device may
also be carried out in potentially explosive atmospheres using
a handheld terminal that has been approved accordingly under
consideration of an intrinsic safety installation check.
Alternatively, an Ex modem can be connected to the circuit
outside the potentially explosive atmosphere.
2.6 Operating instructions
2.6.1 Protection against electrostatic discharges
The plastic parts inside the device can store electrostatic
charges.
Make sure that no electrostatic charges can accumulate when
handling the device.
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8 OI/TTR200-EN Rev. B | TTR200
3Use in potentially explosive
atmospheres in accordance with FM
and CSA
NOTICE
— Further information on the approval of devices for use in
potentially explosive atmospheres can be found in the
explosion protection test certificates (at
www.abb.com/temperature).
— Depending on the design, a specific marking in
accordance with FM or CSA applies.
3.1 Ex-marking
FM Intrinsically Safe
Model TTR200-L6
Control Drawing TTR200-L6H (I.S.)
Class I, Div. 1 + 2, Groups A, B, C, D
Class I, Zone 0, AEx ia IIC T6
FM Non-Incendive
Model TTR200-L6
Control Drawing TTR200-L6H (N.I.)
Class I, Div. 2, Groups A, B, C, D
CSA Intrinsically Safe
Model TTR200-R6
Control Drawing TTR200-R6H (I.S.)
Class I, Div. 1 + 2, Groups A, B, C, D
Class I, Zone 0, Ex ia Group IIC T6
CSA Non-Incendive
Model TTR200-R6
Control Drawing TTR200-R6H (N.I.)
Class I, Div. 2, Groups A, B, C, D
3.2 Installation instructions
3.2.1 FM / CSA
The installation, commissioning, maintenance and repair of
devices in areas with explosion hazard must only be carried
out by appropriately trained personnel.
The operator must strictly observe the applicable national
regulations with regard to installation, function tests, repairs,
and maintenance of electrical devices. (e.g. NEC, CEC).
3.2.2 IP protection rating of housing
The temperature transmitter must be installed such that the IP
rating of at least IP 20 is achieved in accordance with
IEC 60529.
3.2.3 Electrical connections
Grounding
If, for functional reasons, the intrinsically safe circuit needs to
be grounded by means of a connection to the potential
equalization, it may only be grounded at one point.
Intrinsic safety proof
If transmitters are operated in an intrinsically safe circuit, proof
that the interconnection is intrinsically safe must be provided
in accordance with IEC/EN 60079-14 as well as
IEC/EN 60079-25.
The supply isolators / DCS inputs must feature intrinsically
safe input protection circuits in order to eliminate hazards
(spark formation).
In order to provide proof of intrinsic safety, the electrical limit
value must be used as the basis for the EC-type examination
certificates for the equipment (devices); this includes the
capacitance and inductance values of the cables.
Proof of intrinsic safety is said to have been provided if the
following conditions are fulfilled when a comparison is carried
out in relation to the limit values of the equipment:

TTR200 | OI/TTR200-EN Rev. B 9
Transmitters
(intrinsically safe equipment)
Supply isolator / DCS input
(related equipment)
Ui≥ Uo
Ii≥ Io
Pi≥ Po
Li+ Lc(cable) ≤ Lo
Ci+ Cc(cable) ≤ Co
Field (Ex area) Control room (safe area)
Fig. 6
ATransmitter BSupply isolator / DCS input with supply / Segment
coupler
Installation in a potentially explosive atmosphere
Transmitters can be installed in all kinds of industrial sectors.
Potentially explosive systems are divided into zones,
meaning that a wide range of different instruments are also
required. For this, pay attention to the country-specific
guidelines and certificates!
NOTICE
Ex relevant specifications must be taken from the EC-type
examination certificates and other relevant certificates that
apply in each case.
3.3 Commissioning
The commissioning and parameterization of the device may
also be carried out in potentially explosive atmospheres using
a handheld terminal that has been approved accordingly under
consideration of an intrinsic safety installation check.
Alternatively, an Ex modem can be connected to the circuit
outside the potentially explosive atmosphere.
3.4 Operating instructions
3.4.1 Protection against electrostatic discharges
The plastic parts inside the device can store electrostatic
charges.
Make sure that no electrostatic charges can accumulate when
handling the device.
4Function and system design
TTR200 digital transmitters are communication-ready devices
with microprocessor-controlled electronics. It corresponds to
the housing IP rating IP 20 and is suited for 35 mm rail
mounting.
For bidirectional communication, the 4 … 20 mA output signal
is superimposed with an FSK signal according to the HART
standard.
The transmitters can be configured, polled, and tested using a
DTM or an EDD. Handheld terminals can also be used for
communication purposes.
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10 OI/TTR200-EN Rev. B | TTR200
5Product identification
5.1 Name plate
NOTICE
Products that are marked with this symbol may
not be disposed of through municipal garbage
collection points.
NOTICE
The ambient temperature range on the name plate (7) refers
only to the transmitter itself and not to the measuring
element used in the measuring inset.
Fig. 7: HART name plate (example)
1Manufacturer, country of manufacture and production year
2Type designation 3Connection plan 4Ex marking (optional)
5Temperature classes, explosion-proof design (optional)
6Safety class explosion-proof design 7Safety integrity level
(optional)8Observe product documentation 9CE symbols (EU
conformity) and specified designations of the quality assurance
(optional) jSoftware version number kHardware version number
lSensor configuration mSupply voltage range, typical current
range, log nSerial number oOrder number pOrdering number
6Transport and storage
6.1 Inspection
Check the devices immediately after unpacking for possible
damage that may have occurred from improper transport.
Details of any damage that has occurred in transit must be
recorded on the transport documents.
All claims for damages must be submitted to the shipper
without delay and before installation.
6.2 Transporting the device
Observe the following instructions:
— Do not expose the device to humidity during transport.
Pack the device accordingly.
— Pack the device so that it is protected against vibrations
during transport, e.g., by using air-cushioned packaging.
6.3 Storing the device
Bear the following points in mind when storing devices:
— Store the device in its original packaging in a dry and
dust-free location.
— Observe the permitted ambient conditions for transport
and storage.
— Avoid storing the device in direct sunlight.
— In principle, the devices may be stored for an unlimited
period. However, the warranty conditions stipulated in the
order confirmation of the supplier apply.
6.3.1 Ambient conditions
The ambient conditions for the transport and storage of the
device correspond to the ambient conditions for operation of
the device.
Adhere to the device data sheet!
6.4 Returning devices
For the return of devices, follow the instructions in the chapter
"Repair" on page 20.
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