Absolute Process Instruments API 4003 G I User manual

Potentiometer Input to DC Transmitters, Isolated API 4003 G I
Input: 100 Ωto 1 MΩPotentiometers
Output: 0-1 V to ±10 VDC, or 0-1 mA to 0-20 mADC, 4-20 mA
OAccepts Most Full-Range Potentiometers
OFactory Ranged Voltage or Current Output
OHot Swappable
OFull 2000 V Input/Output/Power Isolation
OInput and Output LoopTracker®LEDs
OFunctional Output Test Button
QOver, Under, Out-of-Range Position Monitoring
QRemote Control of Positioning Devices
QSimplify Control of Potentiometer Outputs
Applications
Options—add to end of model number
EXTSUP Open collector output when a “sinking” output is
required for an external loop supply
UConformal coating for moisture resistance
Accessories—order as separate line item
API 008 8-pin socket
API 008 FS 8-pin finger-safe socket
API CLP1 Module hold-down spring for high vibration or
mobile applications
Model Input Output Power
API 4003 G I
Any full-range potentiometer from
0-100 Ohm to 0-1 Mega Ohm
Factory ranged
specify output range in
volts or mA
115 VAC
API 4003 G I A230 230 VAC
API 4003 G I P 85-265 VAC or 60-300 VDC
API 4003 G I D 9-30 VDC
Description
The API 4003 G I accepts a resistance input from potenti-
ometer, slidewire, linear position, displacement, or rotational
devices and provides an optically isolated DC voltage or current
output that is linearly related to the potentiometer position.
The API 4003 G I will accept any potentiometer with a value
of 0-100 Ωthrough 0-1 MΩwithout recalibration and without
affecting accuracy.
The API 4003 G I output is factory ranged. Consult factory for
offsets and/or input ranges other than 0 to 100% of the poten-
tiometer range or see the APD 4008.
The full 3-way (input, output, power) isolation makes this mod-
ule useful for ground loop elimination, common mode signal
rejection, and noise pickup reduction.
Sink/Source Output Options
The API 4003 G I has a 20 VDC loop excitation supply for the
output. This power supply can be used to power a passive
mA device.
Order the API 4003 G I EXTSUP for an unpowered mA output for
devices that are powered externally.
LoopTracker
API exclusive features include LoopTracker LEDs (green for
input, red for output) that vary in intensity with changes in the
process input and output signals.
They provide a quick visual picture of your process loop at all
times and can greatly aid in saving time during initial startup
and troubleshooting.
Output Test
An API exclusive feature includes an output test button to
provide a fixed output (independent of the input) when held
depressed. The output test greatly aids in saving time during
initial startup and/or troubleshooting.
The test output level is factory set at 50% of output span.
Mounting
The API 4003 G I plugs into an industry standard 8-pin octal
socket sold separately. Sockets API 008 and finger-safe API
008 FS allow either DIN rail or panel mounting.
Free Factory
I/O Setup!
Potentiometer Input Ranges
3 wire connection and full potentiometer travel is required
Consult factory for other ranges and configurations
1 VDC excitation provided to potentiometer
Minimum range: 0-100 Ω
Maximum range: 0-1 MΩ
Input Impedance
100Ωto 1 MΩ minimum
Common Mode Rejection
100 dB minimum
LoopTracker
Variable brightness LEDs indicate I/O level and status
DC Output Range
Factory ranged, please specify output range and type
Voltage: 0-1 VDC to 0-10 VDC, 10 mA max
including offset ranges such as 1-5 V
Bipolar voltage: ±1 VDC to ±10 VDC
including offset ranges such as –1 to 4 V
Current: 0-1 mADC to 0-20 mADC
including offset ranges such as 4- 20 mA
20 V compliance, 1000 Ωat 20 mA
Calibration
Multi-turn zero and span potentiometers for output
±15% of span adjustment range typical
Output Loop Power Supply
20 VDC nominal, regulated, 25 mADC, max. ripple <10 mVRMS
Order EXTSUP option for unpowered mA output
Output Test
Sets output to test level when pressed
Test level factory set to approx. 50% of span
Call factory for custom setting
Output Ripple and Noise
Less than 10 mVRMS
Linearity
Better than ±0.1% of span
Ambient Temperature Range and Stability
–10°C to +60°C operating ambient
Better than ±0.02% of span per °C stability
Response Time
70 milliseconds typical
Isolation
2000 VRMS minimum
Full isolation: power to input, power to output, input to output
Installation Environment
IP 40, requires installation in panel or enclosure
Use with API 008 or API 008 FS socket
Socket mounts to 35 mm DIN rail or can be surface mounted
UL 508C pollution degree 2 environments or better
Power
Standard: 115 VAC ±10%, 50/60 Hz, 2.5 W max.
A230 option: 230 VAC ±10%, 50/60 Hz, 2.5 W max.
P option: 85-265 VAC 50/60 Hz, 60-300 VDC 2.5 W typ.
D option: 9-30 VDC, 2.5 W typical
2.75"
Variable Brightness
Input LED
Output Test Button
Output Span
Output Zero
Variable Brightness
Output LED
1.75"
2.38"
Hot Swappable
Plug-In Design
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Made in USA
API 008
600 V Rating
API 008 FS
300 V Rating
API CLP1
E145968
115 VAC, 230 VAC
models
www.mod-tronic.com | [email protected] | 1-800-794-5883

Precautions
WARNING! All wiring must be performed by a qualified electri-
cian or instrumentation engineer. See diagram for terminal des-
ignations and wiring examples. Consult factory for assistance.
WARNING! Avoid shock hazards! Turn signal input, output, and
power off before connecting or disconnecting wiring, or remov-
ing or installing module.
Précautions
ATTENTION! Tout le câblage doit être effectué par un élec-
tricien ou ingénieur en instrumentation qualifié. Voir le dia-
gramme pour désignations des bornes et des exemples de
câblage. Consulter l'usine pour assistance.
ATTENTION! Éviter les risques de choc! Fermez le signal
d'entrée, le signal de sortie et l'alimentation électrique avant
de connecter ou de déconnecter le câblage, ou de retirer ou
d'installer le module.
Socket and Mounting
The module installation requires a protective panel or enclosure.
Use API 008 or finger-safe API 008 FS socket.
The socket clips to a standard 35 mm DIN rail or can be
attached to a flat surface using the two mounting holes.
Electrical Connections
Polarity must be observed for output wiring connections. If the
output does not function, check wiring and polarity.
Each product is factory configured to your exact input and
output ranges as indicated on the serial number label.
Signal Input Terminals
The potentiometer must be connected to all three signal input
terminals as shown. 0-100% of the potentiometer range must
be used. The API 4003 G I utilizes a stable 1 VDC source to
excite the potentiometer.
Signal Output Terminals
Polarity must be observed when connecting the signal output to
the load. The positive connection (+) is connected to terminal 7
and the negative (–) is connected to terminal 8.
Note that with a current output the module provides power to
the output loop unless option EXTSUP was ordered for a sinking
output requirement.
Module Power Terminals
Check model/serial number label for module operating voltage
to make sure it matches available power.
AC power is connected to terminals 1 and 3.
For DC powered modules, polarity MUST be observed.
Positive (+) is wired to terminal 1
Negative (–) is wired to terminal 3
Installation and Setup API 4003 G I
Potentiometer Input Terminal
Zero or low end of potentiometer 4
Potentiometer wiper arm 5
Full scale or high side of potentiometer 6 (+1 VDC)
API 008 FS 8-Pin Finger Safe Socket
1.063
[27.00]
2.559
[65.00]
0.126
[3.20]
Dia.
1.181 [30.00]
0.220 [5.60]
8
7
6
54
1
2
3
1.496 [38.00] Contacts: Nickel plated
brass, 10 Amps max.
Screws: M3, zinc
plated steel
Wiring: #14 AWG solid
or stranded
Top View
Terminal Location
8
7
6
54
1
2
3
API 008 8-Pin Socket
0.165
[4.19]
Dia.
1.06
[26.9]
2
1
3456
7
8
0.312 [7.92]
0.98
[24.9]
1.295
[32.89]
1.61 [40.9] Contacts: Nickel plated
brass, 10 Amps max.
Screws: 6-32 x 1/4", zinc
plated steel
Wiring: #12 to #22 AWG
solid or stranded, or 1/4"
or 5/16" spade lug
2.11
[53.6]
Terminal Location
Top View
8
7
654
12
3
Calibration
The API 4003 G I comes from the factory calibrated to your
specifications. Field calibration is typically not required, how-
ever, Zero and Span potentiometers are available to fine-tune
the module output.
1. Apply power to the module and allow a minimum 20 minute
warm up time.
2. Set the input potentiometer to its minimum value to provide
a minimum input to the module.
3. Connect an accurate measurement device to the module
output. Adjust the module’s Zero potentiometer for the
exact minimum output desired. The Zero control should
only be adjusted when the input signal is at its minimum
to produce the corresponding minimum output signal. For
example: 4 mA for a 4-20 mA output or –10 V for a ±10V
output.
4. Set the input potentiometer at its maximum, and then
adjust the module’s Span pot for the exact maximum output
desired. The Span control should only be adjusted when the
input signal is at its maximum. This will produce the cor-
responding maximum output signal. Example: for 4-20 mA
output signal, the Span control will provide adjustment for
the 20 mA or high end of the signal.
5. Repeat adjustments for maximum accuracy.
Output Test Function
When the Test button is depressed it will drive the output with a
known good signal that can be used as a diagnostic aid during
initial start-up or troubleshooting. When released, the output
will return to normal.
The Test Cal. level is factory set to approximately 50% output.
Example: If you are checking a 4-20 mA current loop, when the
push button is held depressed, the output from the module will
be approximately 12 mA.
Operation
The API 4003 G I utilizes a stable 1 VDC source to excite the
potentiometer. This voltage is stabilized against the potentiom-
eter resistance value variations over the entire operating range.
The resulting potentiometer wiper voltage is amplified and
passed through an optical coupler to the output stage where it
is scaled to the desired output range.
The green LoopTracker®input LED provides a visual indication
that a signal is being sensed by the input circuitry of the mod-
ule. It also indicates the input signal strength by changing in
intensity as the process changes from minimum to maximum.
If the LED fails to illuminate, or fails to change in intensity as
the process changes, check the module power or signal input
wiring. Note that it may be difficult to see the LEDs under bright
lighting conditions.
The red LoopTracker output LED provides a visual indication
that the output signal is functioning. It becomes brighter as
the input and the corresponding output change from minimum
to maximum.
For current outputs, the red LED will only light if the output loop
current path is complete. For either current or voltage outputs,
failure to illuminate or a failure to change in intensity as the
process changes may indicate a problem with the module
power or signal output wiring.
To maintain full isolation
avoid combining power
supplies in common with
output and unit power.
87
(–)(+)
PLC, Display,
Recorder w.
Voltage Input
Voltage output
AC or DC (–)
Module power
AC or DC (+)
Socket top
view
2187
3456
(–)(+)
Sourcing mA
output
20 V loop power
PLC, Display,
Recorder w.
mA Input
Ri
Key down
when
panel
mounting
6 Full Scale 5 Wiper Arm 4 Minimum
Potentiometer Input
Potentiometer Full Scale
and Minimum may be
switched for reverse
output
– +
(–)(+)
EXTSUP Option
Current
Sinking mA
Output
PLC, Display,
Recorder w.
mA Input
Ri
87
Loop
Power
Source
87
(–)(+)
Powered
mA Device
EXTSUP Option
Current
Sinking mA
Output
Externally powered device
that provides power to the
current loop.
External
Power
Source
API maintains a constant effort to upgrade and improve its products.
Specifications are subject to change without notice. See api-usa.com for
latest product information. Consult factory for your specific requirements.
WARNING: This product can expose you to chemicals includ-
ing lead and nickel, which are known to the State of California
to cause cancer or birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov
www.mod-tronic.com | [email protected] | 1-800-794-5883