ActronAir HERCULES Series User manual

HERCULES SERIES
PKV1400T
PKV2000T
IMPORTANT NOTE:
Please read this manual carefully before installing or operating your air conditioning unit.
IMPORTANT NOTE:
Please read this manual carefully before installing or operating your air conditioning unit.
That’s better. That’s Actron.
Hercules
Package Unit
Installation and Commissioning Guide

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Installation and Commissioning Guide Hercules Package Unit
Installation and Commissioning Guide - Hercules Package Unit
Doc. No.0525-021 Ver. 21 221110
Table of Contents
01. Introduction ...................................................................................................................................4
02. Safety Precautions ..........................................................................................................................5
03. General Information .......................................................................................................................8
04. Installation Information .................................................................................................................9
05. Components Overview .................................................................................................................14
06. Electrical Panel Overview .............................................................................................................15
07. Unit Dimensions ...........................................................................................................................16
08. Unit Lifting Procedures .................................................................................................................19
. Crane Lifting Method 
. Forklift Method 
09. Condensate and Safety Tray Drainage Instructions .......................................................................21
10. Banking of Units ...........................................................................................................................22
11. Unit Preparation ...........................................................................................................................23
12. Electrical Power Supply Connection .............................................................................................26
13. Maximum Cable Lengths ..............................................................................................................27
14. Data Cable and RJ12 Plug Preparations: .......................................................................................28
15. Wiring Installation ........................................................................................................................30
. Main Supply Cable Installation Procedure 
. Control Interface (CP) Remote Mounting Procedure 
16. Return Air Temperature Sensor Installation ..................................................................................35
. Averaging Return Air Temperature Sensors 
. Internal Sensors Control Wiring Procedure 
. External Inputs Control Wiring Procedure 
. Fire Trip Installation Procedure 
. Demand Response Management 
. Fire Trip Installation Procedure 
17. Control Menu ...............................................................................................................................41
. Menu Navigation 
. Service Password 
18. Menu Tree ....................................................................................................................................42
. Main / Status Menu 
. Consumer / End User Menu 
. Service Menu 

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19. Unit Control Mode .......................................................................................................................46
. Internal Sensors with Optional Basic BMS 
. External Inputs 
. BMS Demand (Advanced BMS) 
20. Indoor Fans, Outdoor Fans and Compressors Addresses ..............................................................55
21. Sensors Detail ..............................................................................................................................56
22. EC Indoor Fan Commissioning ......................................................................................................57
. Fan Curve - PKVT 
. Fan Curve - PKVT 
. Re-Heat Coil Static Pressure 
23. EC Fan Door Commissioning .........................................................................................................60
. Fan Performance Data - PKVT 
. Fan Performance Data - PKVT 
24. Refrigerant Charging ....................................................................................................................62
25. Maintenance ................................................................................................................................66
26. Maintenance Frequency Checklist ................................................................................................68
27. Alarm Matrix / Troubleshooting ...................................................................................................71
28. Key Parts List ................................................................................................................................74
29. Start Up and Commissioning Report .............................................................................................75

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Installation and Commissioning Guide Hercules Package Unit
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Doc. No.0525-021 Ver. 21 221110
01. Introduction
CONGRATULATIONS on your purchase of an ActronAir air conditioning system! This unit has been designed and
engineered to provide optimum air conditioning and to achieve maximum energy efficiency.
Your air conditioning system has been manufactured from the highest quality materials. Numerous “in house” and “external”
inspection and test procedures were conducted to your air conditioning to ensure satisfactory operation.
Information About This Manual
This manual provides installation/commissioning, maintenance, diagnostic and troubleshooting instructions. Read this
manual thoroughly and take into consideration any specific requirements to insure correct installation and safe operation of
your air conditioning system.
KEEP THIS DOCUMENT NEAR THE UNIT FOR FUTURE REFERENCE. ENSURE THAT ALL SERVICE PERSONNEL
THAT WORK ON THE UNIT CAN REFER TO THIS MANUAL AT ANY TIME.
Installation, commissioning and other technical service procedures discussed in this manual must only be carried out by
qualified HVAC technicians.
Product Inspections
Check your air conditioning unit and all items against the invoice upon receiving your shipment. Inspect the unit,
components and accessories for any sign of damage. If there is any damage to the unit, contact ActronAir Customer Care
Department immediately on: 1300 522 722 to obtain a Goods Return Number.
Check the unit nameplate to verify the model, serial number, electrical rated specifications are correct.
Codes, Regulations And Standards
The installer and/or contractor assumes responsibility to ensure that unit installation complies with the relevant council,
state / federal codes, regulations and building code standards. All electrical wiring must be in accordance with current
electrical authority regulations and all wiring connections to be as per electrical diagram provided with the unit.
Important Safety Symbols And Labels
Safety Symbols and labels appear at appropriate sections throughout this manual to indicate immediate or potential hazards.
Pay full attention and comply to the safety information and instructions. Failure to follow safety instructions increases the
risks of personal injury and/or death and product and/or property damage. Damages to the product as a result of such
failure may void warranty.
ActronAir has endeavoured to provide sufficient safety warnings and recommendations, however current and prevailing
WH&S regulations must be observed and will take precedent whenever performing the installation instructions discussed in
this manual.
Safety Symbols And Labels Explanations
DANGER
Indicates an immediate hazards which will result in major product / property damage, severe personal injury and even death.
WARNING
Indicates potential hazards which can result in major product / property damage, personal injury and even death.

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CAUTION
Indicates a potential hazards or unsafe practices which may result in product / property damage and / or personal injury.
Maintenance
Although ActronAir endeavour to deliver an air conditioning system of the highest quality, periodic maintenance is a
requirement to ensure that your system performs with trouble-free operations. In the unlikely event of your air conditioning
unit failure, contact your installer and/or contractor. Should you need further service and information, contact ActronAir
Service department on 1800 119 229.
Waste Electrical and Electronic Disposal
Equipment containing electrical and electronic components must not be disposed with council waste. It
must be separated and disposed through designated hazardous waste collection centre. The equipment
may contain hazardous substances, the improper or incorrect disposal may have negative effect on
human health and on the environment.
Disclaimer
ActronAir is constantly seeking ways to improve the design of its products, therefore specifications are subject to change
without prior notice.
The customer, both end user/specifier and installer, assume all liability and risks relating to the configuration of the product
in order to reach the expected results in relation to the specific design and system installation. ActronAir, based on specific
agreements, may be consulted for the positive commissioning, installation and application of the unit, however in no case
does it accept liability for the correct operation of the final equipment.
02.Safety Precautions
•Only licensed HVAC technicians* should install and service this air conditioning equipment. Improper service or
alteration by an unqualified technician could result in significant and major damage to the product or property which
may render your warranty null and void. Such unqualified service could also lead to severe physical injury or death.
Follow all safety instructions in this literature and all warning labels that are attached to the equipment.
•Prevailing WH&S regulations must be observed and will take precedence to the safety instructions contained on this
manual. Safe work practices and environment must be the paramount importance in the performance of all the service
procedures.
•Ensure that unit installation complies with relevant council regulations and building code standards.
•All electrical wiring must be in accordance with current electrical authority regulations and all wiring connections to be
as per electrical diagram provided.
•Secure the fans against accidental contact. Beware of pinch point and sharp edges which can cause cutting injury.
•Always wear appropriate PPE, remove any dangling jewelery and protect long hair by wearing a cap.
•Make sure that safety guards and panel covers are always firmly secured and not damaged before and during operation
of unit.
•This appliance is not intended for use by young children or infirm persons unless they have been adequately supervised
by a responsible person to ensure that they can use the appliance safely. Young children should be supervised to ensure
that they do not play with the appliance.
•Installer must incorporate a means of electrical disconnection (isolator) in the sub mains fixed wiring in accordance with
the latest edition of the AS/NZS 3000 (also known as Australian Wiring Rules).
•Secure the power cords and control cables that goes in/out the unit. Use the cable ties provided in the control box.
•This unit is designed for use with R-410A refrigerant only.
*Qualifications required will be appropriate Electrical, Refrigeration and Refrigerant Handling License and Training
dependent on local State/Territory regulations.

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DANGER
Hazardous Voltage - Risk of Electrocution.
TURN-OFF the power from main isolator before proceeding with any service work of the unit. Observe proper LOCK-OUT/TAG-
OUT (LOTO) procedures for electrical appliances in order to prevent accidental switching-on of the power supply. Extreme care
and caution must be observed should there be a need to work on live circuit.
WARNING
EC Motors and compressor variable drives are fitted with high power capacitors and can have dangerous residual voltages at
motor terminals after power has been isolated.
Wait at least 5 minutes after power isolation and test for any voltage before beginning service work.
CAUTION
Beware of Rotating Fans!
Ensure that indoor and outdoor fans are isolated and have come to a complete stand still before servicing the equipment.
Beware of pinch point and sharp edges which can cause cutting injury. Secure the fans against accidental contact.
Always wear appropriate PPE and remove any dangling jewellery and protect long hair by wearing a cap. Ensure that no loose
clothing can be caught / entangled in moving parts.
CAUTION
Potential Confined Space !
Be aware of potential confined space condition in the internal sections of the unit. WH&S Confined Space regulations and safety
procedures should always take precedence when working in these environment.
VISUAL INSPECTION AND WORK ASSESSMENT
Work areas and conditions must first be assessed and evaluated for any potential hazardous conditions. It is also important to be
familiar with the unit parts and components before proceeding with any service task.
CAUTION
Beware of the Pressurised Doors on the SA side!
Doors can swing open and can cause personal injury. Ensure that the indoor fans have stopped operation and there is no
pressure in the evaporator section before opening the doors.

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EVAPORATOR SECTION
ACCESS DOOR 
RETURN AIR
(Negative Pressure Side)
ACCESS DOOR 
SUPPLY AIR
(Positive Pressure Side)
CABLE - Limiting
Door Opening
(Safety Cable)
ID PLUG
FANS X 4
WINGNUT
NOTES
As an added safety feature, a door opening limiting cable (safety cable) is provided which is locked to the Supply Air Baffles and
bolted with a Wing Nut into the inside of the supply air door. When the operator opens the door, the cable prevents the door
from pushing further out. Once the door is ajar, the operator needs to loosen the wing nut, undo the cable and safely open the
door fully.
Re-connect the safety cable on the completion of service procedures.
CAUTION
Bases of the Evaporator Section may not support heavy load. Stable and sound platforms must be provided when performing
any service work to the evaporator sections.
EVAPORATOR SECTION
RETURN AIR
SIDE
SUPPLY AIR
SIDE
Provide Stepping
Platform

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03. General Information
The Hercules Series Package air conditioning models are designed for applications where superior performance, high
efficiency, reliability, supply air quality and quiet operation are the prime priorities. The system has a dual variable speed
driven compressors, EC indoor and outdoor fans and an intelligent electronic control that delivers just the right amount of
cooling and heating performance for optimum efficiency. The cabinet is made of heavy gauge steel and finished with baked
polyester powder coat that provides protection against extreme weather conditions. Optional supply air and return air
configurations are also on offer to satisfy any duct design applications.
Energy Efficient Refrigeration Circuits
The ActronAir Hercules refrigeration system was designed with the application of two separate variable capacity circuits that
deliver only the required amount of cooling or heating to maintain your desired space comfort at optimum efficiency.
Each refrigeration circuit consists of:
•High efficiency variable capacity scroll compressor with individual compressor drive
•Hydrophilic Blue Fin Coil Coat Protected condenser designed for optimum performance and efficiency with corrugated
fins and riffled tubing
•Hydrophilic Blue Fin Coil Coat Protected evaporator designed for optimum performance and efficiency with lanced fins
and riffled tubing
•Electronic expansion valve (EEV), to maintain efficiency at different operating conditions
Evaporator Section
The evaporator section has four high efficiency plug fans which deliver, just the right amount of airflow, depending on
requirements. The fans provide superior performance for your comfort at optimum efficiency:
•High efficient variable speed EC motor that uses less energy than traditional belt and pulley system
•Backward curve impeller, non-overloading for maximum durability
•Capable of high external static pressure application (up to 500 Pa)
•Easy indoor fan commissioning via control interface
Condenser Section
Uses four (4) efficient Hy-blade axial fans, with the following features:
•High efficient variable speed EC motor that uses less energy than traditional AC motor
•Quieter operation versus traditional axial fans
•Provide higher range of airflow against traditional axial fans
Electrical Section
The electrical section has 3 separate panels for controls, motor switch gear and variable speed drives. All motors have
individual motor start circuit breakers and the mains have an in built lockable isolator as standard.
Standard Accessories
Return Air, Outside Air and Spill-Air Dampers with motors are optional accessories for your air conditioning systems. These
are factory supplied and fitted for ease of installation. Check with ActronAir for air handing configuration compatibility.
Durable Design and Construction
ActronAir is an Australian manufacturer with proven high quality air conditioning products. Known for their durability and
reliable performance, these products are designed and built to withstand the extreme weather conditions.
The heavy galvanized steel cabinet, with powder coated epoxy enamel finish, resists the toughest conditions. The louvered
outdoor coil guard protects the condenser coil from any potential damage brought by hail, stones and other solid objects
that may be projected to the unit.
The VSD Controlled Compressor Automatic Run Time Management feature distributes the compressor load evenly, ensuring
prolonged compressor life.
The hydrophilic blue coils and fins provide protection to your heat exchangers and enhance heat transfer with increased
performance efficiency.

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System Flexibility
The Hercules air conditioning range is the ideal choice for office facilities, shopping centres, manufacturing and
warehousing facilities, schools and other large scale air conditioning applications, both for new construction or retrofitting
project.
04.Installation Information
Refrigerant Handling and Accountability
ActronAir strongly urges that all service technicians make every effort to eliminate and/or vigorously reduce the emission of
refrigerants to the atmosphere. Everyone must act in a responsible manner to conserve refrigerants.
All service technicians handling refrigerant must be licensed to handle refrigerant gases.
Recover and Recycle Refrigerants
Never release refrigerant to the atmosphere! It is an offence in Australia to do so. Always recover, recycle and reuse
refrigerants. When removing from the system, properly contain and identify refrigerants in its dedicated container for
proper disposal and/or storage. Always consider the recycle or reclaim requirements of the refrigerant before beginning
the recovery procedures. Obtain a chemical analysis of the refrigerant if necessary. For the recovered refrigerant and
acceptable refrigerant quality refer to the existing standards and regulations.
Refrigerant Handling and Safety
Consult the refrigerant manufacturer’s safety data sheet (SDS) for information on proper handling and to fully understand
health, safety, storage and disposal requirements. Use the approved containment vessels and refer to appropriate safety
standards. Comply with all applicable transportation standards when shipping refrigerant containers.
Service Equipment and Recovery Procedures
Always use refrigerant reclaiming equipment in order to minimise refrigerant emissions. Use equipment and methods which
will pull the lowest possible system vacuum while recovering and condensing refrigerant. Equipment capable of pulling a
vacuum of less than 500 microns is required.
Do not open the system to the atmosphere for service work until refrigerant is fully removed and/or recovered. Perform
refrigeration system evacuation, prior to charging, in accordance with AIRAH / IRHACE Refrigerant handling code of
practice.
Let the unit stand for 1 hour and with the vacuum not rising above 500 microns. A rise above 500 microns indicates a leak
from the system and a leak test is required to locate and repair any leak.
CAUTION
A leak test is always required on any repaired section of the refrigeration system.
Charge refrigerant into the system only after the equipment does not leak or contain moisture. Ensure that R-410A is only
charged in liquid form. Take into consideration the correct amount of refrigerant charge specified for the system to ensure
efficient unit operations. When charging is complete, reclaim refrigerant from charging lines into an approved refrigerant
container. Seal all used refrigerant containers with approved closure devices to prevent unused refrigerant from escaping
to the atmosphere. Take extra care to maintain all service equipment directly supporting refrigerant service work such as
gauges, hoses, vacuum pumps and recycling equipment.

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Doc. No.0525-021 Ver. 21 221110
INSTALLATION PREPARATION (Pre-Installation considerations)
The following items must be considered before beginning the unit installation:
•Verify the unit capacities and ratings with the unit nameplate.
•The unit must be installed in accordance with relevant authority regulations.
•Make certain the floor or foundation is level, solid and have sufficient structural strength to support the unit and
accessories weight.
•Allow minimum recommended clearances for periodic maintenance and service access.
•Allow sufficient space above the unit for the outdoor air discharge. Condenser air inlet, located on both sides of the unit,
requires sufficient airflow clearance for the optimum unit performance.
•Note the conditioned supply air and return air location. Ensure sufficient spaces are allocated for these purposes.
•For the connection and location of condensate drain in the unit, refer to the drawings and dimensions section of this
manual.
•Wiring connections must be in accordance with the wiring diagram provided with the unit.
•Make sure all wirings are in accordance with local electricity authority regulations and standards.
•Do not install the unit close to an area where there is a danger of fire due to volatile, explosive, flammable and/or
hazardous materials.
•Ensure that spaces around the unit are free from any obstructions for optimum unit performance.
•Ensure WH&S regulations are followed to allow safe access to and from the unit, i.e. anchor, guard rails, etc.
•Installer to ensure correct size/type of main circuit breaker and cable are installed in unit sub-mains to protect the
sub-mains and unit wiring.
•Installer to ensure correctly rated residual current device (RCD) is installed as per with the latest edition of the
AS/NZS 3000 (also known as Australian Wiring Rules).
•Secure the power cords and control cables that goes in/out the unit. Use the cable ties provided in the control box.

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Nomenclatures
1
-
2
PRODUCT CODE (DESCRIPTION)
PK
= Package Unit
3
TYPE
V
=
Variable Speed / Variable Capacity
Technology
4
-
7
Nett kW CAPACITY ÷ 10 (Approximate)
1400 = 140kW 2000 = 200kW
8
ELECTRICAL
T
=
400V (415V) / 3Ph+N / 50Hz
9
“-” (Separator)
10
SUPPLY AIR DIRECTION - INDOOR SECTION
D
=
Down
L
=
Left Side (Viewed from Return Air End)
R
=
Right Side (Viewed from Return Air End)
T
=
Top
11
RETURN AIR DIRECTION - INDOOR SECTION
B
=
Bottom
E
=
End
S
=
Side
T
=
Top
12
RETURN AIR POSITION - INDOOR SECTION
A
=
Customer Specific (See “M” or “V” number)
B
=
Bottom
L
=
Left Side (Viewed from Return Air End)
R
=
Right Side (Viewed from Return Air End)
T
=
Top
13
OD FAN AIR HANDING - OUTDOOR SECTION
T
=
Top Discharge
14
“-” (Separator) or Blank
15
FAN STATIC - INDOOR SECTION
V
=
Electronically Commutated
16
FAN STATIC - OUTDOOR SECTION
V
=
Electronically Commutated
17
“-” (Separator) or Blank
UNIT OPTIONS and
ACCESSORIES
PKV2000T-DELT-VV-E K LW-04
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
V32 1
STANDARD MODEL NOMENCLATURE AIR HANDING
OPTIONS EC FANS VARIATION TYPE and NUMBER
REVISION
NUMBER
NOTES
1. PKV2000T model shown as example only.
2. Unit options may not be readily available. Please consult
Actron Air Customer Care Department for more
information.
4. *W= ReHeat - For Relative Humidity Control. Relative
Humidity Sensors are not supplied with this option, these
need to be purchased separately.
18
-
21
OPTIONS AND ACCESSORIES (Set in Alphabetical Order)
B
=
Supply Air Mesh Guard
C=
Return Air Mesh Guard
E
=
Economy Cycle without Spill Air
F=
Economy Control Access 3rd Party Components
G
=
Outside Air - Auto
H
=
Outside Air - Manual
K=
Additional Coil Coat Protection (Outdoor
Section)
L=
Additional Coil Coat Protection (Indoor Section)
M
=
Economy Cycle with Spill Air
P
=
Space for 3rd Party ReHeat Coil
W=
ReHeat - For Relative Humidity Control *
X
=
IP 55 Rated
OR
18
VARIATION TYPE
V
=
Customer Special Build: BOM Maintained
M=
Customer Special Requirements: BOM Not
Maintained
X
=
Reserved for Future Purposes
19
-
21
VARIATION NUMBER
22
“-” (Separator) or Blank
23
-
24
REVISION NUMBER

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Hercules Airflow Low Options
ER
RIGHT HAND
VERTICAL END
RETURN
EL
RIGHT HAND
VERTICAL END
RETURN
TT
TOP
RETURN
SR
RIGHT SIDE
RETURN
SL
LEFT SIDE
RETURN
T
TOP SUPPLY L
LEFT HAND
SIDE SUPPLY
R
RIGHT HAND
SIDE SUPPLY
B
BOTTOM RETURN D
DOWN SUPPLY
NOTES
1. OPTIONAL ECONOMY CYCLE DAMPERS are only available with BOTTOM RETURN AIR OPTION.
2. Optional Dampers are not available for the Left and Right Hand Vertical End return air connection options .
“M” Economy Cycle With Spill Air
OUTSIDE AIR DAMPER
(Without Weather Hood)
SPILL AIR DAMPER
RETURN AIR DAMPER

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“E” Economy Cycle Without Spill Air
RETURN AIR DAMPER
OUTSIDE AIR DAMPER
NOTES
1. For units with Optional Economy Cycle, Return Air Sensor needs to be fitted by the installer specific to site
requirements.
2. Units fitted with optional economy cycle dampers are only available on units with bottom return air configuration.

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05. Components Overview
MODEL SHOWN HAS SUPPLY AIR AND RETURN AIR
BOTTOM HANDING CONFIGURATION WITH OPTIONAL
OUTSIDE AIR, RETURN AIR AND SPILL AIR DAMPERS.
LOCKABLE MAINS
ISOLATOR SWITCH
CONDENSATE DRAIN
ACCESS
DOORS
COMPRESSOR

ELECTRICAL
VARIABLE SPEED
COMPRESSORS
EVAPORATOR HEAT
EXCHANGER
FILTER RAILS
CONDENSER
HEAT
EXCHANGER 1
VARIABLE
COMPRESSOR
DRIVES
TOP PANEL 
EVAPORATOR
OUTSIDE AIR
DAMPER
RETURN AIR
DAMPER
INTERNAL ACCESS
DOOR  CONDENSER
1 X EACH SIDE
MOTOR  SPILL
AIR DAMPER
MAINS CABLE
ACCESS POINT
ACCESS PANEL
ELECTRICAL
LOUVERED
COIL GUARD
CONDENSER
HEAT EXCHANGER 2
ACCESS DOOR 
RETURN AIR
SPILL AIR
DAMPER
MOTOR  RETURN
AIR DAMPER
MOTOR  OUTSIDE
AIR DAMPER
CONTROL
INTERFACE
MOTOR
SWITCH GEAR
CM100
CONTROLLER
HIGH EFFICIENCY
EC AXIAL FANS X 4
HIGH EFFICIENCY
EC PLUG FANS X 4
ACCESS DOOR 
SUPPLY AIR
1 X EACH SIDE

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06.Electrical Panel Overview
DIMENSIONS OF PROVISION FOR THIRD PARTY CONTROL MOUNTING
180 mm
450 mm
RAIL SLOTTED
ALUMINIUM
DIN 400 MM LONG
SPARE
PANEL DEPTH = 120 MM
VARIABLE
COMPRESSOR
DRIVE # 1
VARIABLE
COMPRESSOR
DRIVE # 2
MSCB *
COMPRESSOR # 2
MSCB *
OUTDOOR FANS
MSCB *
INDOOR FANS
MSCB *
COMPRESSOR # 1 CONTACTORS
CRANKCASE
HEATER
* MSCB  MOTOR START CIRCUIT BREAKER
CONTROL
INTERFACE
CONTROL
ISOLATOR
TERMINAL
BLOCKS
TRANSFORMER
240VAC 
24VAC
CM100
CONTROLLER
TERMINAL
BLOCKS
230V GPO
MAIN POWER
INPUTS
RCBO

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07. Unit Dimensions
LF
RF
TOP VIEW
LC
RC
LE
RE
LR
RR
SIDE VIEW
ITEM 1 ITEM 5
ITEM 1
ITEM 2
ITEM 2
ITEM 4
ITEM 3
FRONT VIEW
ITEM 1
ITEM 1
DIMENSION (H x W x L) = 2360 x 5250 x 2300 SUPPLY DUCT (W x L) = 553 x 1953 RETURN DUCT (W x L) = 803 x 1953 USE M14 BOLT FOR FEET MOUNTING DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS (mm) UNLESS SPECIFIED.
THIRD ANGLE
PROJECTION
DESCRIPTIONS
ITEM 1
LIFTING HOLES 4 x 26 mm (MAIN LIFTING POINTS)
ITEM 2
LIFTING HOLES 4 x 26 mm (SECONDARY OPTIONAL)
ITEM 3
OUTDOOR SECTION CONDENSATE DRAIN COUPLING 2 X 31.8 (1-1/4”) BSP FEMALE THREAD
ITEM 4
INDOOR SECTION CONDENSATE DRAIN BRASS CONNECTOR 31.8 (1-1/4”) BSP FEMALE THREAD
ITEM 5
FORKLIFT TINE HOLES 280 x 90 mm (2 EACH LH and RH SIDE)
DENOTES CENTRE OF GRAVITY (CG)

Installation and Commissioning Guide Hercules Package Unit
17
Installation and Commissioning Guide - Hercules Package Unit
Doc. No.0525-021 Ver. 21 221110
Service Access Areas and Airflow Clearances
KEEP ALL CLEARANCES FREE
OF ANY OBSTRUCTIONS
HEIGHT CLEARANCE = OPEN AIR
SPACE ***
1500 mm (SMALL CLEARANCE) *
AIRFLOW AND SERVICE CLEARANCE
FOR LH OUTDOOR COIL  OUTDOOR FANS 
INDOOR FAN
2500 MM LARGE CLEARANCE **
AIRFLOW AND SERVICE CLEARANCE
FOR RH OUTDOOR COIL  OUTDOOR FANS 
INDOOR FAN  INDOOR COIL  AIR FILTERS
LC
RC
LF
RF
LE
RE
LR
RR
XX
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
COMP
COMP
PLUG FANPLUG FAN
YY 500 MM SERVICE CLEARANCE
IF NO RETURN AIR DUCT
CONNECTED
OR NO OUTSIDE AIR  RETURN
AIR
WEATHER HOOD FITTED
1200 mm
SERVICE
CLEARANCE
COMPRESSOR
AND
ELECTRICALS
*Airflow clearance of 1500 mm is for open air space installation, a minimum of 2500 mm airflow clearance must be provided
for close space areas with walls higher than the unit. Please note that under all circumstances, condenser air must not
recirculate back onto condenser coil.
** Preferred service access for indoor coil should service access be required on the opposite side, the two side clearances
will swap with the same condition applied for small clearance side.
*** Minimum height clearances for installation with limited service clearance are as follows:
•1500 mm, if 2500 mm service clearance for indoor coil is available on both sides of the unit.
•2500 mm, if 2500 mm service clearance for indoor coil is not available on either side of the unit.
Unit Air Handing Configuration - Down Discharge
Model No. Of
Points
Unit
Weight
(Kg)
Package
Weight
(Kg)
Recommended Anchor Points Weight Distribution (Kg)
Centre Of
Gravity
(mm)
LF LC LE LR RF RC RE RR XX YY
PKV1400T 8 2790 2864 415 387 339 260 413 383 335 258 2236 1102
PKV2000T 8 3012 3086 487 440 324 264 483 434 319 261 2132 1096

18
Installation and Commissioning Guide Hercules Package Unit
Installation and Commissioning Guide - Hercules Package Unit
Doc. No.0525-021 Ver. 21 221110
Unit Base Dimensions
VIEW SHOWN FROM
THE BOTTOM OF THE
UNIT LOOKING UP
COMPRESSOR
END
RF
LF
RC
LC
RE
LE
RR
LR
967
967
116
NO CROSS BEAM TO
INTERFERE ON THE
SHADED AREAS ●
●Applicable to units with Down Supply and Bottom
Return Air Handing configuration only.
NOTES
1. All dimensions are in mm unless specified. Do not scale drawing.
2. Refer to corresponding unit dimensional drawing for mounting hole details.
3. Drawings are available on ActronAir website, please contact ActronAir Technical Support for further information on 1800
119 229.

Installation and Commissioning Guide Hercules Package Unit
19
Installation and Commissioning Guide - Hercules Package Unit
Doc. No.0525-021 Ver. 21 221110
08.Unit Lifting Procedures
08.01. Crane Lifting Method
WARNING
WH&S regulations must be observed and will take precedence during lifting process.
NOTE
Crane lifting is recommended over forklift method.
Provide rubber pads
to prevent damage
to the unit
Provide rubber
pads to prevent
damage
to the unit
Provide rubber pads
to prevent damage
to the unit
Connect the loop ends
of slings into shackle
SIZE: Ø 26 mm (4 - Off)
Attach Dee Shackles to connect slings
SLING POINT
Equipment Required For Crane Lifting:
- 4 x Shackles (must be load rated shackles)
- 2 x Nylon Slings
- Spreader bar
NOTE
Refer to catalogue for unit weight before selecting shackles.
Procedure:
1. Use 4 x Bow or Dee shackles to connect the lifting holes.
2. Slip nylon slings through all shackles.
3. Ensure slings are protected by rubber pads or similar if slings are draped across unit edges, corners, or air grilles . This
will prevent the unit from being damaged during lifting.
4. SPREADER BAR must be used when lifting the unit.
5. Test lift the unit to determine exact unit balance and stability before hoisting it to the installation location.

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Installation and Commissioning Guide Hercules Package Unit
Installation and Commissioning Guide - Hercules Package Unit
Doc. No.0525-021 Ver. 21 221110
08.02. Forklift Method
UNIT FORK LIFTING HOLE DIMENSIONS
(All dimensions in mm).
280
280
90
1320
COMPRESSOR
END
PACKAGE
UNIT
CAUTION
DO NOT LIFT UNIT at this end.
INSERT FORKLIFT
TINES HERE
Procedure:
1. To move the unit around with a forklift, insert the fork tines through the pallet, as shown.
2. Only fork the unit through side of the unit. (See illustration for location of compressor end)
CAUTION
Length of forklift tines must pass the total width of the unit, in order to safely carry the unit. Make sure that the forklift
tines do not cause any damage to the unit.
DANGER
Make sure rigging equipment, accessories and plant are sufficiently and safely capable to lift the unit in order to prevent
potential damage to property, severe personal injury or death. Please check unit weight and weight distribution points as
shown in the unit drawing dimensions section.