AddBike U-Cargo User manual

U-Cargo
This document contains information on the correct way to use the U-Cargo. It is imperative that you
read this document in its entirety to keep your U-Cargo in good working order for as long as possible.
Please keep this guide.
Photo non contractuelle
User guide
October 2021

Welcome to the family
of AddBikers!
The U-Cargo is the ideal family bike, designed to meet your
daily mobility needs.
It is an urban, versatile, longtail bike.
Ride safely with your children and your belongings.
Easy to use thanks to its electric assistance
and its adaptable equipment!
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Before you start cycling, here is some general information:
Transport
of children
2 seats available
Removable cushions included (U-Cargo Family)
Room for 1 to 2 child seats / Suitable for adults (<80kg)
Possibility to accommodate an additional child, up to 35kg
with AddBike+ (optional)
Available
space
Available loading area: 60cm x 50cm (length and width)
Available volume: 90L (can be extended in height)
Loading capacity: 180kg
Luggage rack
compatibility Thule - Polisport -Décathlon - Hamax - Bobike - Ortlieb
Front basket Removable front basket (4 screws)
Wooden base / Up to 20kg - 30L
Guarantee Frame: 5 years / Engine: 2 years
Spare parts are stored in our warehouse in Lyon.
In case of technical problems / after sales service :
- If you bought your U-Cargo via a dealer: contact him directly and you will be guided;
- If you bought your U-Cargo via AddBike, contact us, we will be happy to help you;
- If your U-Cargo was commissioned by a partner Technicentre, contact us directly.
[phone] - [email protected]

Motor Bafang - BBS02 / Position: Pedal / Power rating: 250W
Torque: 80Nm / Smartphone application: Bafang Go
Battery
Phylion Battery, Samsung cells- 14.5Ah - 36V - 522 Wh
Autonomy : 65km - Space available for a 2nd battery
Display Position : left handle / 4 levels of assistance / buttons and
indicator lights
Features Easy-Start : easy start by activating the hand throttle
Bicycle parts
Frame
& Fork
6061- T6 painted aluminium frame (grey or white)
Fork wheelbase: 100mm
Weight & Size
Lite: 32kg - 192cm (L) x 68cm handlebar (l) x 110cm (h) /
Family: 40kg - 210cm (L) x 68cm (l) x 110cm (h) /
Protech'360: 60cm (l) x 110cm (H)
+2nd batterie: +3,5kg
Wheels Wheels: Mach1 : KARGO 20" - ETRTO 406x25C
Tyres: Innova : IA-2128 20"x 2.40
Transmission
Bafang 44 tooth chainring
7 speed cassette 11/32
Shifter Shimano Altus
Derailleur Shimano Acera
Chain: KMC E8 ebike series
Hydraulic disc brakes: Front and Back Ø180mm, ZOOM HB-870
Brakes
Light Spanninga: Front: Axendo 40Lux / Back: Elips - 13 Cd
Handlebar Rise: 75mm / Upsweed: 5° / Backsweep: 24° / Largeur: 68cm
Electrical parts
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Table of content
1. General warning .................................................................................4
2. U-Cargo glossary ................................................................................6
3. Contents of the U-Cargo box ...........................................................7
4. Verification and safety ...................................................................7
5. Recommendations for use .............................................................8
6. The U-Cargo in use .............................................................................9
7. Motorisation of your U-Cargo .......................................................11
8. Battery ..................................................................................................13
9. General settings ................................................................................15
10. Maintenance .......................................................................................17
11. U-Cargo transport .............................................................................18
12. Cleaning and storage .....................................................................18
13. Assistance ...........................................................................................19
14. Warranty ..........................................................................................19
15. General dimensions ..........................................................................20
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As with any conventional bicycle, the use of a U-Cargo involves risks of injury and
damage (risk of falls). By using the U-Cargo, you assume full responsibility for
these risks; you must know and apply the rules of the road to travel safely.
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1. General warning
Global safety guidelines:
The safety instructions are intended to draw your attention to potential dangers.
They require your full attention and understanding. If you ignore a safety
instruction, you could injure yourself or others. The safety instructions alone are
not sufficient to prevent hazards; take them into account to avoid the risks
associated with using your U-Cargo.
Symbols and warnings :
AddBike and its dealers are not liable for damages resulting from improper use; use your
U-Cargo as described in this manual. Any other use is considered improper and can lead
to damage to the U-Cargo or even to accidents and serious injury. The U-Cargo is only
intended for use on smooth surface and paths. Be careful not to overload your
U-Cargo.
Read and follow the instructions in this guide: It is necessary to read the whole guide
carefully and follow the instructions to use your U-Cargo safely.
If you do not understand any of the instructions, please contact your dealer or
contact directly AddBike at the following address: [email protected]
Please keep these instructions for future reference.
AddBike takes no liability for failure of compliance with the instructions in this
manual or in case of improper modification of the product by the user.
DISCLAIMER!
This symbol indicates a danger that can cause serious injury if the instructions are not followed.
WARNING!
This symbol indicates a danger that may cause minor injuries if the instructions are not followed.
ADVICE!
This symbol indicates a tip for the use or maintenance of your AddBike.

Regularly check your U-Cargo to identify any signs of wear and tear,
Do not use your U-Cargo if you observe cracks, deformations or colour
changes due to material fatigue,
Get your U-Cargo checked. If you notice excessive wear, loose screws, cracks,
deformations or colour changes, please contact your dealer immediately or
contact our customer service.
Caution:
Excessive wear and tear, material fatigue or insufficiently tightened screws can lead
to failures that can result in accidents or falls.
Our advice is to :
Cargo bikes are exposed to attrition and deterioration, by which the various
materials may react differently.
Worn parts must be replaced.
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Hard knocks, shocks and tension can damage the frame, forks and wheels.

2. U-Cargo glossary
6
Easy-Start
Start riding without
any effort!
Bafang BBS02 pedal motor
80Nm / 250W
Phylion battery
Samsung cells
14.5Ah/ 522 Wh
Extra slot
for a second battery
Front basket
removable basket,
for carrying bags
(20 kg)
Front light
Spanninga brand,
Axendo 40
20" thick wheel
thick and small for a
low centre of gravity
and better handling
Step'n'Load
Wood platforms to easily
step on the bike
Additional storage space
Seat belts included
The backrest can be removed +
Standard backseats for children can be added
Door opens on
one side only
(sidewalk)

Check that the stem is tight, the front wheel must be perfectly aligned with the
handlebars,
Check the tightness of the front and rear wheels,
Check the operation of the brakes by fastening the brake lever of the bike,
Check the tyre pressure,
Check that the battery is correctly inserted in its slot,
Check that the front and rear lights are working properly,
Visually check the rest of the bike,
Adjust the seat height to your liking,
Adjust the saddle to your height , do a test ride in a safe area
Check the tyre pressure,
Make sure the front and rear lights are working properly,
Check that the battery is sufficiently charged for the duration of your ride,
Visually check the rest of the bike,
Make your usual adjustments for maximum riding comfort
4. Verification and safety:
Before your first ride:
Your U-Cargo has been checked upon departure by our engineers and should be
ready to ride. Nevertheless, a double-check from the user is imperative before the
first ride (see safety checklist):
Before each ride:
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U-Cargo with its battery
Charger
User guide
Theft document (bicycle registration)
Safety check list
Welcome document
3. Contents of the U-Cargo box:

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Use the U-Cargo only on surfaces that are suitable for urban bicycles,
When cycling, wear a helmet that complies with traffic regulations.
5. Recommendations for safe use of the U-
Cargo (safety on the road):
The following general safety instructions will help you to use your U-Cargo on the
road in the safest possible way:
When travelling with the U-Cargo, light clothing with reflective bands should be
worn,
Do not use the U-Cargo if you are under the influence of alcohol, drugs or
medication that may impair your driving ability,
Do not use portable devices such as a telephones when cycling,
When travelling, do not get distracted by other activities such as turning on the
lights,
Never let go of the handlebars when riding a bicycle except to indicate a
change of direction,
Ride in a way that does not injure, endanger, block or hinder anyone,
Preferably ride on cyclable paths designed for bicycles,
Drive carefully, especially in poor visibility,
Make your movements and changes of direction predictable,
Announce your intention to turn or overtake in advance with your bell.
We strongly advise to always wear a helmet while riding a bike.

The level of assistance is customisable by pressing the UP button and DOWN button
on the display.
You can monitor the battery level on the right of the display, each blue led (5 total)
corresponds to 20% of the charge level.
To turn the lights on or off, press and hold the UP button for 2 seconds.
6. The U-Cargo in use:
Starting:
The U-Cargo turns on by pressing the "on/off" button
on the display to the left of the handlebars. The electric
assistance starts as soon as you start pedalling. To help
you start the U-Cargo, press the trigger next to the display
(see figure 6).
Total maximum weight:
The maximum load is 180 kg (load + pilot).
Riding with one or more passengers and/or a heavy load affects the balance, center
of gravity and handling of the U-Cargo. The total weight of the bike also affects the
braking time.
The maximum load of the U-Cargo must be respected: 20kg in the front basket and
80kg at the back. For passengers, we recommend that no more than two kids are
carried.
The weight of the rider and the weight that can be safely carried by the rider are proportional.
The load should not exceed 80% of the riders' weight.
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figure 2 - DP E12 Bafang display
max. 20kgmax. 80kg
Familiarise yourself driving the bike loaded in a safe setting before
driving on the road.

AddBike cushions:
The AddBike cushions are designed for
preschooler/school-aged kids.
They are easy to install thanks to the
scratch system.
Driving the U-Cargo to transport loads:
Front Basket:
The front basket can hold a load max of 20kg. Large loads should be avoided, as they
could interfere with the riding. Before starting, check that your handlebar can turn
smoothly and that the brake levers do not touch your load.
Back rack:
For steering, it is best to position the load so that the centre of gravity is close to the
centre of the U-Cargo. Distribute your cargo evenly on the platforms on either side of
the bike.
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Driving the U-Cargo with kids:
You can install and use one or two
child seats as long as they are road
approved.
In terms of compatibility, our rack can
accommodate both longitudinally and
transversely mounted seats.
figure 3- Geometry for hosting cross-connection system
figure 4- Geometry for hosting longitudinal hooking system
figure 5- AddBike child cushions
Please note that this front basket is not intended to carry a passenger under
any circumstances.
After braking, the discs can be very hot. Be careful not to burn yourself and
warn the passengers.

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The assistance should only be activated when the motor detects that you are
pedalling,
The assistance must be switched off when you exceed 25km/h,
The motor must not exceed the rated power of 250W.
7. Motorisation of your U-Cargo :
The motor:
Electrically assisted bicycles or e-bikes are equipped with an electric motor that
provides pedalling assistance.
To be classified as an ECV according to European regulations, your bike must respect
3 simple rules:
The motor of the U-Cargo is a Bafang pedal motor, model BBS02, with a torque of
80Nm. It complies with the regulations in force.
Easy-Start assistance:
The trigger on the left side of the handlebar allows assistance to start riding
without having to cycle to start the motor.
figure 6- Trigger for Easy-Start
Be careful not to activate the Easy-Start when you are not on the bike.
Switch off the bike as soon as you park to avoid unintentional activation of the
start assistance.

This application allows you to check your speed, the precise state of charge of the
battery and estimate of the autonomy of the bike.
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Bafang Go App :
The app created by the motor manufacturer. Bafang Go is available on Apple and
Google platforms.
Push the button on the display (Figure 2) to reach the "unassisted" mode.
When all the LEDs are off, press the button again; the fourth blue LED will start to
flash.
During the flashing, press the button again and hold it; the motor will start at a
speed of 5 km/h.
Walking assistance: (not to be confused with Easy-Start assistance)
Motor assistance for pushing the bike while walking. To activate it:
1.
2.
3.
figure 7- Screenshots of the Bafang GO application

You can monitor the battery charge level on
the display but also on the battery itself when
it is not attached to the bike. To do this, simply
press the button next to the blue LEDs on the
right side of the battery.
Phylion battery SF-06S
Samsung cells: 14,5Ah – 36V – 522Wh
700 load cycles
Average autonomy: 65km
8. Battery:
Technical characteristics:
Use and charge:
To remove the battery from the U-Cargo, you must insert the key into the lock on
the left side of the battery, turn the key a quarter turn, push the top of the battery to
the right and release the battery from its slot.
To put it back on, do the opposite. Note that it is not necessary to turn the key this
time. When you put the battery back in, make sure that it is well positioned in its slot.
Avoid driving with the keys on the battery.
To recharge the battery, a connector is
located on the right side of the battery, under
the blue LEDs.
It is best to start by connecting the charger to
the battery, following by plugging the charger
into the outlet.
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figure 9- Engaging the battery in its cradle
figure 10- Battery charge indicator
figure 11- Charger connector

Your U-Cargo is equipped with a lithium-ion battery.
Modern lithium-ion batteries have a maximum charge and discharge cycle of more
than 500 cycles before the battery's capacity is reduced.
You can recharge your battery at any time and there is no need to wait until the
battery is completely discharged before you can recharge it.
It is not recommended to leave your battery discharged for a long period of time. If
you do not use your U-Cargo for a long time, remember to recharge your battery at
least once a month (the manufacturer recommends a minimum of one charge per
month).
Maintenance and service:
Cleaning:
To clean the battery, preferably use a slightly damp cloth.
Service and user advice:
Our after-sales service and your bicycle dealer are at your service in case of any
doubts about the proper functioning of your battery. Do not hesitate to consult us in
case of shocks, cracks or swelling.
End of life:
When your battery reaches the end of its life, it should be treated as hazardous
waste and not disposed of in a normal waste bin.
Ask your dealer about the best place to recycle your battery.
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For more convenience, you can buy a second charger that will allow you
to charge, for example, at home but also at work.
For safety reasons, always use the original charger supplied with your
U-Cargo.
If you are not going to ride your bike for more than a month, recharge the
battery to 70% before storing it.

Saddle :
The height of the saddle is an important part
of the overall riding position. You can easily
adjust the saddle height with the large lever
on the saddle clamp. The saddle can be
adjusted up and down, front and back and
tilted up or down, and is neutrally adjusted at
the factory. You can adjust it to your needs.
Your bike shop will be able to help you find
the optimum setting for you.
Handlebars and stem:
The U-Cargo stem is adjustable in angle and height.
If you are not used to handling these components we advise you to contact your
bike shop.
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For the handlebars, the palm of your
hands should rest comfortably on
the grips, your fingers should easily
reach the brake levers, the gear
lever and the bell
9. General settings:
Driving position:
Thanks to the combination of stem, handlebar and saddle adjustments, everyone
can find their ideal position on the U-Cargo.
The U-Cargo is designed to be used by people between 1.5 and 2 metres tall. As a
general rule, it is recommended to choose a slightly forward-leaning position; a
perfectly upright position should be reserved for very short trips.
figure 12- Saddle height adjustment lever
figure 13- Adjustable stem

The front light is the Axendo 40, for 40 lux
The rear light is the Elips with 6 powerful red LEDs.
Lights:
The U-Cargo is equipped with Spanninga lights.
The beam of light from the front lighting should be adjusted to illuminate the road
as far as possible while making sure not to dazzle people around you.
Tightening the screws:
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Recommended tools and tightening torques for the U-Cargo :
Componant Tool Torque
Display Allen key 2.5 3 Nm
Trigger to start 3 Nm
Stem (4 handlebar fixing screws) Allen key 4 5-6 Nm
Stem (1 headset adjustment screw) Allen key 5 to adjust
Stem (2 angle adjustment screws) Allen key 5 14- 15 Nm
Stem (2 screws on fork) Allen key 5 9-10 Nm
Brake levers Allen key 4 5-6 Nm
Gear lever Allen key 5 5-6 Nm
Saddle Allen key 5 9-10 Nm
Front wheel Spanner 15 20 Nm
Back wheel Spanner 15 30 Nm
Brake discs Torx key T25 5-6 Nm
Cranks Allen key 8 35 Nm
Kickstand Allen key 8 35 Nm
Allen key 3

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10. Maintaining your U-Cargo :
The U-Cargo has been designed for use in normal weather conditions. Avoid ice,
hail and other extreme weather conditions.
Brakes:
Chain:
Fasteners and quick-releases:
Spoke tensions:
Possible damage due to intensive use:
Regular maintenance:
Monitor the condition of your brake pads.
Riding with damaged pads will damage the condition of the discs.
Lubricate the chain regularly with a suitable oil.
Check the tightness of screws and quick-releases regularly.
The wheels of cargo bikes support lots of stressors. Make sure that the spokes
remain tight. If in doubt, consult your bicycle dealer as soon as possible.
Like any mechanical component, a bicycle is subject to high stress and wear.
Different materials and components can react differently to wear or fatigue. If a
component has exceeded its life expectancy, it may suddenly break, with the risk of
injury.
Tyre pressure:
Check that the tyre pressure is within the recommended values. These are
always marked on the side of your tyres: 2.4 - 4.2 bar.
Low pressure helps passenger comfort, high pressure makes for a more dynamic
ride.
If you are driving with a very heavy load, you should use a high pressure.
To re-inflate the tyres, use a pump or compressor with a nozzle suitable for
Schrader valves. Schrader valves are the same as those used in cars. Be sure to keep
the valve caps, as they protect the valve tips from dirt and help seal them.
Adjustment of the mirror:
Depending on your needs, you can choose to set your mirror to monitor your
surroundings (cars, bicycles) or to maintain visual contact with your passengers.

11. Transport of the U-Cargo
Trains and public transport:
E-Bikes can generally be carried on trains and public transport in the same way as
conventional bicycles. Check with the train or public transport company for particular
requirements.
Car:
Your U-Cargo can be transported with a standard bicycle rack, on the roof or in the
boot, within the weight limit of the rack.
To reduce the weight of the bike, remove the battery from your U-Cargo. The bike
should not exceed the total width of the vehicle. If it does we advise you to
remove the front wheel and the front basket.
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Remove the battery from the U-Cargo before storing it. Check the charge level
and make sure that 3 or 4 LEDs are lit on your battery.
Store the lithium battery in a dark, dry and temperate place.
Store your lithium-ion batteries in a safe place and out of reach of children.
12. Cleaning and storage
You can clean your U-Cargo with water and mild cleaning products. You can use a
sponge.
Do not get the electrical circuits, battery and battery tray, motor and display
wet. Do not clean your bike with a high-pressure cleaner, as this may cause damage
that is not covered by the warranty.
Battery storage and management:
The battery should be stored under the conditions listed below for optimum battery
life and efficiency:
Cracks, scratches and discolouration in areas of high stress indicate that the
component has exceeded its usability and should be replaced.
If possible, store your U-Cargo away from the sun and rain.

The frame is guaranteed for 5 years,
The mechanical components (excluding wearing parts) are guaranteed for 1 year,
the date shown on your invoice being proof of this.
13. Assistance in case of problems:
If any part of the U-Cargo fails to properly function, please contact AddBike
([email protected] / [phone]) or your dealer.
We will do our best to help you solve the problem as soon as possible. You can
find a list of trained AddBike dealers at www.add-bike.com.
14. Guarantee:
In accordance with the law, the U-Cargo product warranty extends up to 2 years
after purchase for electrical and electronic parts.
The product must be used in accordance with its use and assembly
instructions and regularly maintained.
Original parts must not be replaced by non-approved parts. Damage resulting from
improper use, abuse, inadequate maintenance or normal wear and tear is excluded
from the warranty.
Our products contain components and parts (tyres, brake pads, tubes) that are
subject to natural wear and tear during normal use. These parts are not covered by
the warranty.
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