ADF Web AXIS HD67611-A1 User manual

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PROFINET / Modbus TCP Master
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User Manual
Revision 1.001
En lish
PROFINET / Modbus TCP Master - Converter
(Order Code: HD67611-A1)
For Website information:
www.adfweb.com?Product=HD67611
For Price information:
www.adfweb.com?Price=HD67611-A1
Benefits and Main Features:
Very easy to confi ure
Electrical isolation
Two Ethernet ports (for Modbus TCP / PROFINET)
Temperature ran e: -40°C/+85°C (-40°F/+185°F)
For other PROFINET products see also the followin link:
Converter PROFINET to
www.adfweb.com?Product=HD67608 (DeviceNet Master
www.adfweb.com?Product=HD67609 (DeviceNet Slave
www.adfweb.com?Product=HD67610 (J1939
www.adfweb.com?Product=HD67600 (NMEA2000
www.adfweb.com?Product=HD67602 (Modbus Master RS232
www.adfweb.com?Product=HD67602 (Modbus Master RS485
www.adfweb.com?Product=HD67603 (Modbus Slave RS232
www.adfweb.com?Product=HD67631 (Modbus Slave RS485
www.adfweb.com?Product=HD67604 (PROFIBUS Master
www.adfweb.com?Product=HD67605 (PROFIBUS Slave
www.adfweb.com?Product=HD67606 (CAN
Do you have your customer protocol? Then o to:
www.adfweb.com?Product=HD67003
Do you need to choose a device? Do you want help?
www.adfweb.com?Cmd=helpme
User Manual
Axis Solutions Pvt Ltd is the Authorized Distributor of $')ZHE in India
www.axisindia.in | [email protected]
Axis Solutions Pvt Ltd is the Authorized Distributor of $')ZHE in India
www.axisindia.in | [email protected]
Axis Solutions Pvt Ltd is the Authorized Distributor of $')ZHE in India
www.axisindia.in | [email protected]
Axis Solutions Pvt Ltd is the Authorized Distributor of $')ZHE in India
www.axisindia.in | [email protected]

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PROFINET / Modbus TCP Master
Document code: MN67611_ENG Revision 1.001 Pa e 2 of 29
INDEX:
Pa e
INDEX 2
UPDATED DOCUMENTATION 2
REVISION LIST 2
WARNING 2
TRADEMARKS 2
SECURITY ALERT 3
EXAMPLE OF CONNECTION 4
CONNECTION SCHEME 5
CHARACTERISTICS 6
CONFIGURATION 6
POWER SUPPLY 7
FUNCTION MODES 8
LEDS 9
PROFINET / MODBUS TCP 10
USE OF COMPOSITOR SW67611 11
NEW PROJECT / OPEN PROJECT 12
SOFTWARE OPTIONS 13
SET COMMUNICATION 14
SET MODBUS ACCESS 16
XML FILE 17
UPDATE DEVICE 18
MODBUS DIAGNOSTIC OVER PROFINET 20
MECHANICAL DIMENSIONS 21
ORDERING INFORMATIONS 22
ACCESSORIES 22
PLC CONFIGURATION 23
DISCLAIMER 28
OTHER REGULATIONS AND STANDARDS 28
WARRANTIES AND TECHNICAL SUPPORT 29
RETURN POLICY 29
UPDATED DOCUMENTATION:
Dear customer, we thank you for your attention and we remind you that
you need to check that the followin document is:
Updated
Related to the product you own
To obtain the most recently updated document, note the “document code”
that appears at the top ri ht-hand corner of each pa e of this document.
With this “Document Code” o to web pa e www.adfweb.com/download/
and search for the correspondin code on the pa e. Click on the proper
“Document Code” and download the updates.
REVISION LIST:
WARNING:
ADFweb.com reserves the ri ht to chan e information in this manual about
our product without warnin .
ADFweb.com is not responsible for any error this manual may contain.
TRADEMARKS:
All trademarks mentioned in this document belon to their respective
owners.
Revision Date Author Chapter Description
1.000 17/07/2013 Fl All First Release
1.001 27/01/2015 Ff All New Software Interface

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SECURITY ALERT:
G ENERAL I NFORMATION
To ensure safe operation, the device must be operated accordin to the instructions in the manual. When usin the device, le al and
safety re ulation are required for each individual application. The same applies also when usin accessories.
I NTENDED U SE
Machines and systems must be desi ned so the faulty conditions do not lead to a dan erous situation for the operator (i.e.
independent limit switches, mechanical interlocks, etc.).
Q UALIFIED P ERSONNEL
The device can be used only by qualified personnel, strictly in accordance with the specifications.
Qualified personnel are persons who are familiar with the installation, assembly, commissionin and operation of this equipment and
who have appropriate qualifications for their job.
R ESIDUAL R ISKS
The device is state-of-the-art and is safe. The instruments can represent a potential hazard if they are inappropriately installed and
operated by untrained personnel. These instructions refer to residual risks with the followin symbol:
This symbol indicates that non-observance of the safety instructions is a dan er for people that could lead to serious injury or
death and / or the possibility of dama e.
CE CONFORMITY
The declaration is made by our company. You can send an email to [email protected]om or ive us a call if you need it.

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EXAMPLE OF CONNECTION:

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CONNECTION SCHEME:
Figure 1: Connection scheme for HD67611-A1

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CHARACTERISTICS:
The HD67611-A1 is a PROFINET / Modbus TCP Master Converter.
It allows for the followin characteristics:
Up to 1440 bytes in readin and 1440 bytes in writin ;
Isolation between Modbus/PROFINET - Power Supply;
Two-directional information between Modbus TCP bus and PROFINET bus;
Mountable on 35mm Rail DIN;
Wide power supply input ran e: 8…24V AC or 12…35V DC;
Wide temperature ran e: -40°C / 85°C [-40°F / +185°F].
CONFIGURATION:
You need Compositor SW67611 software on your PC in order to perform the followin :
Define the parameters of PROFINET line;
Define the parameters of Modbus line;
Define the data to Read in Modbus and where to map these information in the PROFINET array;
Define the data to Write in Modbus and where to take the information in the PROFINET array;
Generate the XML file to be imported on the master PROFINET;
Update the device.

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POWER SUPPLY:
The devices can be powered at 8…24V AC and 12…35V DC. For more details see the two tables below.
VAC
VDC
Vmin Vmax Vmin Vmax
8V 24V 12V 35V
Consumption at 24V DC:
Device Consumption [W/VA]
HD67611-A1 3.5
HD67611
-
A1
Caution:
Do n
ot reverse the p
olarity power

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FUNCTION MODES:
The device has ot two function modes dependin on the position of the ‘Dip2 of Dip-Switch A’:
The first, with ‘Dip2 of Dip-Switch A’ at “OFF” position, is used for the normal workin of the device.
The second, with ‘Dip2 of Dip-Switch A’ at “ON” position, is used for uploadin the Project and/or Firmware.
For the operations to follow for the updatin , see ‘UPDATE DEVICE’ section.
Accordin to the functionin mode, the LEDs will have specific functions, see ‘LEDS’ section.
Warnin :
Dip1 of ‘Dip-Switch A’ must be at ON position to work even if the Ethernet cable is not inserted.

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LEDS:
The device has ot six LEDs that are used to ive information about the functionin status.
The various meanin s of the LEDs are described in the table below.
LED Normal Mode Boot Mode
1: ON [supply volta e ]
( reen)
ON: Device powered
OFF: Device not powered
ON: Device powered
OFF: Device not powered
2: MT [maintenance display]
(yellow)
ON: Maintenance problem is present
OFF: No maintenance problems are present
Blinks quickly: Boot state
Blinks very slowly (~0.5Hz : update in pro ress
3: BF [bus fault] (red)
ON: The Ethernet connection is defective; the IP
address exists several times in the network; the own
NameOfStation exists several times in the network; no
IP address has been set
Flashing: At least one confi ured AR is no lon er in
the data exchan e
OFF: No errors are present
Blinks quickly: Boot state
Blinks very slowly (~0.5Hz : update in pro ress
4: SF [ roup error] (red) ON: At least one AR is not in the data exchan e
OFF: No errors are present
Blinks quickly: Boot state
Blinks very slowly (~0.5Hz : update in pro ress
5: Ethernet1 Tx ( reen) Blinks when Ethernet frames are transmitted Blinks quickly: Boot state
Blinks very slowly (~0.5Hz : update in pro ress
6: Ethernet2 Tx ( reen) Blinks when Ethernet frames are transmitted Blinks quickly: Boot state
Blinks very slowly (~0.5Hz : update in pro ress

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PROFINET / MODBUS TCP:
The PROFINET and Modbus TCP connection must be made usin Connector3 and/or Connector4 of HD67611-A1 with at least a Cate ory 5E
cable. The maximum len th of the cable should not exceed 100m. The cable has to conform to the T568 norms relative to connections in
cat.5 up to 100 Mbps. To connect the device to a Hub/Switch the use of a strai ht cable is recommended. To connect the device to a
PC/PLC/other the use of a cross cable is recommended.

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USE OF COMPOSITOR SW67611:
To confi ure the Converter, use the available software that runs with Windows called SW67611. It is downloadable on the site
www.adfweb.com and its operation is described in this document. (This m nu l is referenced to the l st version of the softw re present on
our web site). The software works with MSWindows (XP, Vista, Seven, 8; 32/64bit).
When launchin the SW67611, the window below appears (Fi . 2).
Note:
It is necessary to have installed .Net Framework 4.
Figure 2: M in window for SW67611

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NEW CONFIGURATION / OPEN CONFIGURATION:
The “New Configuration” button creates the folder which contains the entire device’s confi uration.
A device’s confi uration can also be imported or exported:
To clone the confi urations of a Pro rammable “PROFINET Slave / Modbus TCP
Master - Converter” in order to confi ure another device in the same manner, it is
necessary to maintain the folder and all its contents;
To clone a project in order to obtain a different version of the project, it is sufficient
to duplicate the project folder with another name and open the new folder with the
button “Open Configuration”.

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SOFTWARE OPTIONS:
By pressin the “Settings” ( ) button there is the possibility to chan e the lan ua e of the software and check the updatin s for the
compositor.
In the section “Lan ua e” it is possible to chan e the lan ua e of the
software.
In the section “Connection Options”, it is possible to check if there are some
updatin s of the software compositor in ADFweb.com website.
Checkin the option “Check Software Update at Start of Program”, the
SW67611 check automatically if there are updatin s when it is launched.

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SET COMMUNICATION:
This section define the fundamental communication parameters of two buses, PROFINET and Modbus.
By Pressin the “Set Communication” button from the main window for SW67611 (Fi . 2) the window
“Set Communication” appears (Fi . 3).
The window is divided in two sections, one for the PROFINET and the other for the Modbus TCP Master.
The means of the fields for “PROFINET” are:
In the fields “IP ADDRESS” insert the IP address that you want to ive to the Converter
(PROFINET side);
In the fields “SUBNET Mask” insert the SubNet Mask (PROFINET side);
In the fields “GATEWAY” insert the default ateway that you want to use. This feature can be
enabled or disabled pressin the Check Box field. This feature is used for oin out of the net
(PROFINET side);
In the field “Port” the port used for PROFINET communication is defined. The port has a fixed value
of 34964;
In the field "PROFINET Name of Station" is possible to assi n a name to the PROFINET node;
In the field “Number Byte IN” insert the number of input byte of the slave station;
In the field “Number Byte Out” insert the number of output byte of the slave station;
In the field “Diagnostic” insert the startin byte of the PROFINET array where you will save the
dia nostic of Modbus. It is possible to enable/disable this function usin the checkbox.
For more informations about the dia nostic, see “Dia nostic” section on pa e 19.
Figure
3
:
“Set Communic tion” window

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The means of the fields for the “Modbus TCP Master” section are:
In the fields “IP ADDRESS” insert the IP address that you want to ive to the Converter (Modbus TCP side);
In the fields “SUBNET Mask” insert the SubNet Mask (Modbus TCP side);
In the fields “GATEWAY” insert the default ateway that you want to use. This feature can be enabled or disabled pressin the Check
Box field. This feature is used for oin out of the net (Modbus TCP side);
In the “TimeOut (ms ” define the maximum time that the device attends for the answer from the slave interro ated;
In the field “Cyclic Delay (ms ” the delay between two requests is defined.

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SET MODBUS ACCESS:
By Pressin the “Set Modbus Access ” button
from the main window for SW67611 (Fi . 2) the
window “Set Access” appears (Fi . 4).
The window is divided in two parts, the “Modbus
Read” that contains the Modbus re isters/status
readable by the Converter and “Modbus Write”
that contains the Modbus re isters/status
writeable by the Converter.
The meanin of the fields in the window are the
follows:
In the field “Slave IP Address” the
address of the Modbus device you have
to read/write is defined;
In the field “Port” the port used for
require the Modbus data is defined;
In the field “Slave ID” is possible to
insert the ID the address of the Modbus
device you have to read/write;
In the field “Type” insert the data type
of the Re ister you would like to
read/write. You can choose between the
followin :
oCoil Status (R/W);
oInput Status (R);
oHoldin Re ister (R/W);
oInput Re ister (R);
In the field “Address” the start address of the re ister/status to read/write is defined;
In the field “NPoint” insert the number of consecutive re isters/status to read/write;
In the field “Poll Time” insert the time (expressed in milliseconds) used for read/write the re ister/status. If zero, the request isn’t
made;
Figure
4
:
“Set Access” window

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In the field “Max Error” insert the number of consecutive errors that the Master waits before discard the row from the cycle of
requests;
By checkin the field “On Change” the Modbus write request is made only if PROFINET data are chan ed; otherwise is sent cyclically,
usin the “Poll Time”. This feature is used only on “Modbus Write” section;
In the field “Position” is possible to select the position where take/save the data from PROFINET array;
The field “Start Bit” is used for select from which Bit save the data (to use only when the “Type” is ‘Coil Status’ or ‘Input Status’ and
the “NPoint” is more than one);
In the field “Mnemonic” is possible to insert a description of the data inserted in the row.
Note:
If you want that the Modbus re ister/status is written only when data are chan ed, the “Poll Time” of the row must be 0.
Note:
If the field “On chan e” is checked and the “Poll Time” is different from 0, the converter sends the Write request cyclically and also
when the data is chan ed.
XML FILE:
By Pressin the “PROFINET XML” button from the main window for SW67611 (Fi . 2) it is possible to enerate the xml file to be imported
into the master PROFINET.
Figure 5: “PROFINET XML File N me” window

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UPDATE DEVICE:
By pressin the “Update Device” button it is possible to load the created Confi uration into the device; and also the Firmware, if is
necessary.
If you don’t know the actual IP address of the device you have to use this procedure:
Turn off the Device;
Put Dip2 of ‘Dip-Switch A’ at ON position;
Turn on the device
Connect the Ethernet cable;
Insert the IP “192.168.2.205”;
Press the “Ping” button, must appear “Device Found!”;
Press the “Next” button;
Select which operations you want to do;
Press the “Execute update firmware” button to start the upload;
When all the operations are “OK” turn off the Device;
Put Dip2 of ‘Dip-Switch A’ at OFF position;
Turn on the device.
At this point the confi uration/firmware on the device is correctly updated.
Figure 6: “Upd te device” windows

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If you know the actual IP address of the device you have to use this procedure:
Turn on the Device with the Ethernet cable inserted;
Insert the actual IP of the Converter;
Press the “Ping” button, must appear “Device Found!”;
Press the “Next” button;
Select which operations you want to do;
Press the “Execute update firmware” button to start the upload;
When all the operations are “OK” the device automatically oes at
Normal Mode.
At this point the confi uration/firmware on the device is correctly update.
Note:
When you install a new version of the software it is better if the first time you do the update of the Firmware in the HD67611-A1
device.
Note:
When you receive the device, for the first time, you have to update also the Firmware in the HD67611-A1 device.
Warnin :
If the Fi . 7 appears when you try to do the Update before require assistance try these points:
Try to repeat the operations for the updatin ;
Try with another PC;
Try to restart the PC;
If you are usin the pro ram inside a Virtual Machine, try to use in the main
Operatin System;
If you are usin Windows Seven or Vista or 8, make sure that you have the
administrator privile es;
Take attention at Firewall lock;
Check the LAN settin s.
In the case of HD67611-A1you have to use the software “SW67611”: www.adfweb.com\download\filefold\SW67611.zip.
Figure 7: “Protection” window

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MODBUS DIAGNOSTIC OVER PROFINET:
Durin the normal functionin of the device, if all the pro rammed Modbus requests have received a valid reply (not an exception error),
every PROFINET frame has the "Data Status" byte at the value of 0x35.
Otherwise, if at least one Modbus reply is not valid, the "Data Status" byte assumes the value 0x15; that means "Problem Indicator".
Moreover, it is possible to save the Modbus Dia nostic on Output PROFINET array usin the field “Dia nostic” of the section “Set
Communication”.
In this case, the status of each Modbus request defined in the section “Set Access” is saved startin from the byte of the PROFINET array
defined in the section “Set Communication”.
Each bit will represent the status of a Modbus request:
If for a request the converter receives a correct response, the status bit is put to ‘0’;
If for a request the converter receives a wron response or it doesn’t receive any response, the status bit is put to ‘1’.
Example:
In the section “Set Access” are defined 8 Modbus readin requests (“Modbus Read” table) and 8 Modbus writin requests (“Modbus Write”
table). The Modbus readin requests are workin and the Modbus writin request are not workin .
The status bits of the Modbus Dia nostic on PROFINET will be:
Byte x Byte x+1
bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0 bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0
0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1
where ‘x’ is the startin byte of the PROFINET array where the Modbus dia nostic is saved.