Advantech APAX-5070 User manual

User Manual
APAX-5070
Modbus/TCP Coupler

APAX-5070 User Manual ii
Copyright
The documentation and the software included with this product are copyrighted 2009
by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right
to make improvements in the products described in this manual at any time without
notice. No part of this manual may be reproduced, copied, translated or transmitted
in any form or by any means without the prior written permission of Advantech Co.,
Ltd. Information provided in this manual is intended to be accurate and reliable. How-
ever, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringe-
ments of the rights of third parties, which may result from its use.
Acknowledgements
Intel and Pentium are trademarks of Intel Corporation.
Microsoft Windows and MS-DOS are registered trademarks of Microsoft Corp.
All other product names or trademarks are properties of their respective owners.
Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its products will be
free from defects in materials and workmanship for two years from the date of pur-
chase.
This warranty does not apply to any products which have been repaired or altered by
persons other than repair personnel authorized by Advantech, or which have been
subject to misuse, abuse, accident or improper installation. Advantech assumes no
liability under the terms of this warranty as a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous testing, most of
our customers never need to use our repair service. If an Advantech product is defec-
tive, it will be repaired or replaced at no charge during the warranty period. For out-
of-warranty repairs, you will be billed according to the cost of replacement materials,
service time and freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For example, CPU
speed, Advantech products used, other hardware and software used, etc.) Note
anything abnormal and list any onscreen messages you get when the problem
occurs.
2. Call your dealer and describe the problem. Please have your manual, product,
and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return merchandize
authorization) number from your dealer. This allows us to process your return
more quickly.
4. Carefully pack the defective product, a fully-completed Repair and Replacement
Order Card and a photocopy proof of purchase date (such as your sales receipt)
in a shippable container. A product returned without proof of the purchase date
is not eligible for warranty service.
5. Write the RMA number visibly on the outside of the package and ship it prepaid
to your dealer.
Part No. XXXXXXXXXX Edition 1
Printed in Taiwan May 2010

iii APAX-5070 User Manual
Declaration of Conformity
CE
This product has passed the CE test for environmental specifications when shielded
cables are used for external wiring. We recommend the use of shielded cables. This
kind of cable is available from Advantech. Please contact your local supplier for
ordering information.
FCC Class A
Note: This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Opera-
tion of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
Technical Support and Assistance
1. Visit the Advantech web site at www.advantech.com/support where you can find
the latest information about the product.
2. Contact your distributor, sales representative, or Advantech's customer service
center for technical support if you need additional assistance. Please have the
following information ready before you call:
–Product name and serial number
–Description of your peripheral attachments
–Description of your software (OS, version, application software, etc.)
–A complete description of the problem
–The exact wording of any error messages
Safety Precaution - Static Electricity
Follow these simple precautions to protect yourself from harm and the products from
damage.
To avoid electrical shock, always disconnect the power from your PC chassis
before you work on it. Don't touch any components on the CPU card or other
cards while the PC is on.
Disconnect power before making any configuration changes. The sudden rush of
power as you connect a jumper or install a card may damage sensitive electronic
components.

APAX-5070 User Manual iv
Safety Instructions
1. Read these safety instructions carefully.
2. Keep this User Manual for later reference.
3. Disconnect this equipment from any AC outlet before cleaning. Use a damp
cloth. Do not use liquid or spray detergents for cleaning.
4. For plug-in equipment, the power outlet socket must be located near the equip-
ment and must be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Dropping it or letting
it fall may cause damage.
7. The openings on the enclosure are for air convection. Protect the equipment
from overheating. DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source is correct before connecting the
equipment to the power outlet.
9. Position the power cord so that people cannot step on it. Do not place anything
over the power cord.
10. All cautions and warnings on the equipment should be noted.
11. If the equipment is not used for a long time, disconnect it from the power source
to avoid damage by transient overvoltage.
12. Never pour any liquid into an opening. This may cause fire or electrical shock.
13. Never open the equipment. For safety reasons, the equipment should be
opened only by qualified service personnel.
14. If one of the following situations arises, get the equipment checked by service
personnel:
15. The power cord or plug is damaged.
16. Liquid has penetrated into the equipment.
17. The equipment has been exposed to moisture.
18. The equipment does not work well, or you cannot get it to work according to the
user's manual.
19. The equipment has been dropped and damaged.
20. The equipment has obvious signs of breakage.
21. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE
STORAGE TEMPERATURE MAY GO BELOW -20° C (-4° F) OR ABOVE 60° C
(140° F). THIS COULD DAMAGE THE EQUIPMENT. THE EQUIPMENT
SHOULD BE IN A CONTROLLED ENVIRONMENT.
22. CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY
REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE
RECOMMENDED BY THE MANUFACTURER, DISCARD USED BATTERIES
ACCORDING TO THE MANUFACTURER'S INSTRUCTIONS.
23. The sound pressure level at the operator's position according to IEC 704-1:1982
is no more than 70 dB (A).
DISCLAIMER: This set of instructions is given according to IEC 704-1. Advantech
disclaims all responsibility for the accuracy of any statements contained herein.

v APAX-5070 User Manual
Chapter 1 Overview...............................................1
1.1 Introduction ...............................................................................................2
1.2 System Architecture..................................................................................2
Figure 1.1 Line Topology for APAX-5070....................................2
Figure 1.2 Star Topology for APAX-5070....................................3
1.3 Features....................................................................................................4
1.3.1 Ethernet Ports...............................................................................4
1.3.2 Watchdog Timer............................................................................4
1.3.3 Security.........................................................................................4
1.3.4 Data Stream..................................................................................5
1.3.5 Alarm.............................................................................................5
1.3.6 Fixed or Flexible Modbus Address Mapping.................................5
Chapter 2 Product Specifications........................7
2.1 Coupler Module.........................................................................................8
2.1.1 APAX-5070 Specifications............................................................8
2.1.2 Network Default Settings: ............................................................8
2.1.3 APAX-5070 Dimensions ...............................................................9
2.2 Power Supply Module .............................................................................10
2.2.1 APAX-5343E...............................................................................10
Chapter 3 Mechanical Installation .....................11
3.1 Mechanical Assembly and Power Connection........................................12
3.1.1 Standalone Controller (with Direct Power Input).........................12
3.1.2 Standalone Controller (with APAX-5343E as Power Input)........19
3.2 Decommissioning and Disposal..............................................................23
3.3 Mounting .................................................................................................24
3.3.1 DIN-rail Mounting........................................................................24
3.3.2 Wall (Panel) Mounting.................................................................26
Chapter 4 Error Handling and Diagnostics.......33
4.1 Error Handling and Diagnostics ..............................................................34

APAX-5070 User Manual vi

Chapter 1
1Overview

APAX-5070 User Manual 2
1.1 Introduction
APAX-5070 module is a compact Modbus/TCP coupler. Modbus/TCP protocol is very
popular in industrial automation applications. APAX-5070 can recognize connected
APAX-5000 I/O modules, and perform as a communication interface between those I/
O modules and remote devices by Modbus/TCP protocol.
In other words, APAX-5070 is Modbus/TCP server, offering APAX-5000 I/O modules'
data to remote Modbus/TCP client device like PC, PLC or controllers.
There are maximum 32 APAX-5000 I/O modules which can be recognized by one
APAX-5070 coupler module. All APAX-5000 I/O modules' input and output data will
be allocated to the Modbus address, and user can choose default assignment or
manually assigned through Advantech APAX utility or user's programs. Then user's
application programs or HMI software, which supports Modbus/TCP protocol, can
monitor and control these APAX-5000 I/O modules remotely. Refer to APAX-5070
Software Manual for how to assign I/O data to Modbus address in APAX utility.
1.2 System Architecture
APAX-5070 needs to be inserted on APAX-5002 backplane to get power. By assem-
bling with other APAX-5000 I/O modules on APAX-5002 backplanes, APAX-5070 can
communicate with other APAX-5000 I/O modules through the backplanes. Refer to
Section 3.1 for the assembly operation.
APAX-5070 is equipped with 2 RJ-45 LAN ports, sharing the same IP address with a
built-in Ethernet switch. This makes APAX-5070 able to build a line or star topology.
Using line topology, It can significantly save system wiring and cabling cost in many
industrial automation applications. Refer to figure below.
Figure 1.1 Line Topology for APAX-5070
Note! When you use line topology, if one APAX-5070 loses power, the con-
nection to the following APAX-5070 will be disconnected. If you want to
prevent from it, you can choose star topology.

3 APAX-5070 User Manual
Chapter 1 Overview
Figure 1.2 Star Topology for APAX-5070
The default IP address is 10.0.0.1. User can change the IP address by APAX utility or
.NET class libraries. The maximum distance between two APAX-5070 is 100 m.
Because APAX-5070 leverages standard Ethernet switch, theoretically there won't be
limitation for the number of APAX-5070 cascaded in line topology (the response time
of the farthest module will be longer when the number of APAX-5070 increases),
making the line length as long as possible.
Warning! DO NOT connect the two LAN ports on one APAX-5070 to the same
Ethernet switch as shown above. The communication won't work.
Note! You can reset the IP address back to default value by the jumper
located on CN29.

APAX-5070 User Manual 4
1.3 Features
1.3.1 Ethernet Ports
The APAX-5070 is equipped with two Ethernet ports with the same IP address (a
built-in Ethernet switch connects to these two ports) which is fully compliant with
IEEE 802.3u 10/100Mbpst. The Ethernet ports provide standard RJ-45 connectors
with an upper left LED indicator on the front side showing Link/Activity (Off: Not Link,
Green and Flash: Link and Activity), and lower left LED indicator showing LAN speed
(Orange: 100 Mbps, Off: 10 Mbps). Refer to figure below for Ethernet port pin
assignment.
1.3.2 Watchdog Timer
The built-in watchdog timer is designed to automatically reset the microprocessor if
the system fails. This feature greatly reduces the level of maintenance required and
makes the APAX-5070 ideal for use in applications which require a high level of sys-
tem stability.
1.3.3 Security
Though Ethernet technology comes with great benefits in speed and integration,
there also exists risks about network invasion from outside. For this reason, a secu-
rity protection design was built into the APAX-5070. Once the user has set the pass-
word into APAX-5070, important system configurations (network, firmware,
password, etc.) can only be changed through password verification.
Pin Assignment Description
1 TD + Transmit +
2 TD - Transmit -
3 RD + Receive +
4 N/C not used
5 N/C not used
6 RD - Receive -
7 N/C not used
8 N/C not used
Note! The Ethernet port is only used in LAN, not for connection to telecommu-
nication circuits.

5 APAX-5070 User Manual
Chapter 1 Overview
1.3.4 Data Stream
In many applications, host PC needs to regularly request the I/O devices via TCP/IP
packs to update current data. It may cause data collision and lower performance on
the network, especially when there are frequent communication between multi-serv-
ers and I/O devices. To reduce the communication loading of the host computer on
your Ethernet network, APAX-5070 supports UDP (User Datagram Protocol) protocol
to send the data packs to specific IP without requesting commands.
One application for this protocol is Data Stream functionality. Enabling Data Stream
functionality will make APAX-5070 periodically and actively send data to specific
device. User can write a program to receive and analyze the data on that device.
Refer to the APAX-5070 Software Manual for how to configure Data Stream function-
ality in APAX utility.
1.3.5 Alarm
There are 16 alarms available on one APAX-5070 module. User can define each
alarm according to the connected APAX-5000 I/O modules' I/O value. Besides, user
can define a specific output module to change its output value when an alarm is hap-
pening. All alarm configurations can be done by APAX utility or .NET class libraries.
Refer to the APAX-5070 Software Manual for how to configure alarm functionality in
APAX utility.
1.3.6 Fixed or Flexible Modbus Address Mapping
Two options that user can choose for how to define the Modbus/TCP address are
available: Fixed and Flexible. User can decide and configure it in utility. Refer to
APAX-5070 Software Manual for corresponding configuration. Fixed setting means
the Modbus address will be automatically assigned. Flexible setting means user can
manually define the Modbus address mapping. One brief advantage for Flexible set-
ting is to shorten the data package, making the data transmission speed faster.

APAX-5070 User Manual 6

Chapter 2
2Product Specifications

APAX-5070 User Manual 8
2.1 Coupler Module
2.1.1 APAX-5070 Specifications
Memory: Flash 512 KB, RAM 32 KB
Number of Connected I/O Modules: 32 (maximum)
Protocols: Modbus/TCP
Diagnostic LEDs: 1 x Power, 1 x Run, 1 x Network status, 1 x I/O status
2 x LAN link/activity/speed (besides the LAN port)
Connection Distance: Maximum 100 m between hub/switch and coupler or
between coupler and coupler
Watchdog Timer: Yes
Configuration Tool: APAX Utility under Windows environments
Power Consumption: 3 W @ 24 VDC (typical)
LAN Ports: 1 x 10/100 Mbps (2 x RJ-45 connectors sharing the same IP address
for daisy chain connections)
Topology: Line or star
Dimensions: 30 x 139 x 100 mm (Width x Height x Depth)
Weight: Approximately 150 g
Isolation Protection: 1000 VDC (between LAN port and backplane)
Operating Temperature: -10 ~ 55°C (when vertically mounted, refer to 3.3.2)
Storage Temperature: -40 ~ 70°C
Shock Resistance: 20 G @ wall mounting, duration 11 ms
(tested to IEC 60068 2-27)
Vibration Resistance: 1 Grms @ wall mounting, random, 5 ~ 500 Hz,
3-axes, 1 hr/axis. (Tested to IEC 60068-2-64)
Relative Humidity: 5 ~ 95% (non-condensing)
2.1.2 Network Default Settings:
1. IP Address: 10.0.0.1
2. Subnet Mask: 255.255.0.0
3. Default Gateway: 10.0.0.254
4. Host Idle Time: 120 second
5. Data Stream Port: 5168
6. Data Stream Period Time: 1000 ms
7. Data Stream Function: Disable (Refer to Sec. 1.3.4 for details about Data Stream)
8. Alarm Function: Disable (Refer to Section 1.3.5 for detail about Alarm function)

9 APAX-5070 User Manual
Chapter 2 Product Specifications
2.1.3 APAX-5070 Dimensions

APAX-5070 User Manual 10
2.2 Power Supply Module
2.2.1 APAX-5343E
Input
Rated Voltage: 115/230 VAC
Voltage Range: 90 ~ 264 VAC
Rated Current: 1.5 A (at rated load)
Input Frequency Range: 47 ~ 63 Hz
Inrush Current Limitation: 50 A (one cycle at 25°C)
Installed Input Fuse: F 3.15 A/ 250 V (not accessible)
Output
Output Power: 72 watts
Power Loss at rated load: approximated 8 ~ 9 W
Residual Ripple: <240 mVpp
Startup Delay: < 3 second
Rated Voltage: 24 VDC
Voltage Rise: typical 60 ms
Rated Output Current: 3 A
Output Current Limitation: 3.5 ~ 4.3 A
Efficiency: > 87% (at 115/230 VAC Input Voltage, Rated load)
Protection
Isolation Protection (In/Out): 42/42 VDC
Over Voltage Protection: Shutdown at approx. 25~27 VDC, latch off mode
Over Load Protection: Auto-recovery mode
Short Circuit Protection: Auto-recovery mode
General
Certification: CE, FCC Class A, UL 508 (UL/cUL approval), Energy Star
Enclosure: ABS + PC
Diagnostics LEDs: 1 x Power
Dimensions (W x H x D): 75 x 151 x 115 mm
Operating Temperature: 0 ~ 55°C
Storage Temperature: -20 ~ 70°C
Relative Humidity: 5 ~ 95% (non-condensing)
Leakage Current: < 3.5 mA

Chapter 3
3Mechanical
Installation

APAX-5070 User Manual 12
3.1 Mechanical Assembly and Power Connection
3.1.1 Standalone Controller (with Direct Power Input)
APAX-5070 needs to be inserted on one APAX-5002 backplane module. Insert One
APAX-5000 I/O module on the same backplane module. That I/O module can be con-
trolled by by remote controller or PC through APAX-5070. If you want to have more
APAX-5000 I/O modules to be controlled, simply stacked other APAX-5002 back-
planes to the original backplane, and inserted APAX-5000 I/O modules on the
stacked backplanes. It becomes one complete remote I/O system, and APAX-5070
can communicate with these APAX-5000 I/O modules through the backplanes.
There are two ways that APAX-5070 can be powered when it performs as a standal-
one controller. One way is to connect the DC power supply wire directly to the power
connector on the backplane. Another way is using Advantech APAX-5343E power
supply module, refer to Section 3.1.2 for more detail.
When you wire the power supply to the backplane, the power is transferred between
backplanes, and provides to APAX-5070 and other APAX-5000 I/O modules inserted
on the backplanes. Refer to figures below for how to wiring the power to the back-
plane, and how to assembly APAX-5070 and other APAX-5000 I/O modules with
backplanes:
Step 1: Connect the power supply wire to the power connectors on the 2-slot APAX-
5002 backplane module.
Warning! If you use APAX-5000 digital modules in the same system, use different
power supplies for the system and the the digital channels on digital
modules, to have isolation protection between digital channels and sys-
tem.

13 APAX-5070 User Manual
Chapter 3 Mechanical Installation
Step 2: Insert APAX-5070 on the APAX-5002 backplane module.
Step 3: Lock APAX-5070 to the APAX-5002 backplane by pulling down the module
locks on two sides.

APAX-5070 User Manual 14
Step 4: Insert another APAX-5000 I/O module on the same APAX-5002 backplane.
Use tongue-and-groove slots to move the module.
Step 5: Lock that APAX-5000 I/O module to the APAX-5002 backplane by pulling
down the module locks on two sides.