Advantech ADAM-5630 Series User manual

User Manual
ADAM-5630 Series

ADAM-5630_Series User Manual ii
Copyright
The documentation and the software included with this product are copyrighted 2018
by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right
to make improvements in the products described in this manual at any time without
notice. No part of this manual may be reproduced, copied, translated or transmitted
in any form or by any means without the prior written permission of Advantech Co.,
Ltd. Information provided in this manual is intended to be accurate and reliable. How-
ever, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringe-
ments of the rights of third parties, which may result from its use.
Acknowledgements
Intel and Pentium are trademarks of Intel Corporation.
Microsoft Windows and MS-DOS are registered trademarks of Microsoft Corp.
All other product names or trademarks are properties of their respective owners.
Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its products will be
free from defects in materials and workmanship for two years from the date of pur-
chase.
This warranty does not apply to any products which have been repaired or altered by
persons other than repair personnel authorized by Advantech, or which have been
subject to misuse, abuse, accident or improper installation. Advantech assumes no
liability under the terms of this warranty as a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous testing, most of
our customers never need to use our repair service. If an Advantech product is defec-
tive, it will be repaired or replaced at no charge during the warranty period. For out-
of-warranty repairs, you will be billed according to the cost of replacement materials,
service time and freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For example, CPU
speed, Advantech products used, other hardware and software used, etc.) Note
anything abnormal and list any onscreen messages you get when the problem
occurs.
2. Call your dealer and describe the problem. Please have your manual, product,
and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return merchandize
authorization) number from your dealer. This allows us to process your return
more quickly.
4. Carefully pack the defective product, a fully-completed Repair and Replacement
Order Card and a photocopy proof of purchase date (such as your sales receipt)
in a shippable container. A product returned without proof of the purchase date
is not eligible for warranty service.
5. Write the RMA number visibly on the outside of the package and ship it prepaid
to your dealer.
Part No. 2003563000 Edition 1
Printed in Taiwan September 2018

iii ADAM-5630_Series User Manual
Declaration of Conformity
CE
This product has passed the CE test for environmental specifications when shielded
cables are used for external wiring. We recommend the use of shielded cables. This
kind of cable is available from Advantech. Please contact your local supplier for
ordering information.
FCC Class A
Note: This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Opera-
tion of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
Technical Support and Assistance
1. Visit the Advantech web site at www.advantech.com/support where you can find
the latest information about the product.
2. Contact your distributor, sales representative, or Advantech's customer service
center for technical support if you need additional assistance. Please have the
following information ready before you call:
–Product name and serial number
–Description of your peripheral attachments
–Description of your software (operating system, version, application software,
etc.)
–A complete description of the problem
–The exact wording of any error messages
Warnings, Cautions and Notes
Warning! Warnings indicate conditions, which if not observed, can cause personal
injury!
Caution! Cautions are included to help you avoid damaging hardware or losing
data. e.g.
There is a danger of a new battery exploding if it is incorrectly installed.
Do not attempt to recharge, force open, or heat the battery. Replace the
battery only with the same or equivalent type recommended by the man-
ufacturer. Discard used batteries according to the manufacturer's
instructions.

ADAM-5630_Series User Manual iv
Packing List
The accessory package of ADAM-5630 series contains the following items:
(A) ADAM-5630 series
(B) 1 x warranty card
Safety Instructions
1. Read these safety instructions carefully.
2. Keep this User Manual for later reference.
3. Disconnect this equipment from any AC outlet before cleaning. Use a damp
cloth. Do not use liquid or spray detergents for cleaning.
4. For plug-in equipment, the power outlet socket must be located near the equip-
ment and must be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Dropping it or letting
it fall may cause damage.
7. The openings on the enclosure are for air convection. Protect the equipment
from overheating. DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source is correct before connecting the
equipment to the power outlet.
9. Position the power cord so that people cannot step on it. Do not place anything
over the power cord.
10. All cautions and warnings on the equipment should be noted.
11. If the equipment is not used for a long time, disconnect it from the power source
to avoid damage by transient overvoltage.
12. Never pour any liquid into an opening. This may cause fire or electrical shock.
13. Never open the equipment. For safety reasons, the equipment should be
opened only by qualified service personnel.
14. If one of the following situations arises, get the equipment checked by service
personnel:
The power cord or plug is damaged.
Liquid has penetrated into the equipment.
The equipment has been exposed to moisture.
The equipment does not work well, or you cannot get it to work according to the
user's manual.
The equipment has been dropped and damaged.
The equipment has obvious signs of breakage.
15. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE
STORAGE TEMPERATURE MAY GO BELOW -25° C (-13° F) OR ABOVE 70°
C (158° F). THIS COULD DAMAGE THE EQUIPMENT. THE EQUIPMENT
SHOULD BE IN A CONTROLLED ENVIRONMENT.
16. CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY
REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE
RECOMMENDED BY THE MANUFACTURER, DISCARD USED BATTERIES
ACCORDING TO THE MANUFACTURER'S INSTRUCTIONS.
Note! Notes provide optional additional information.

v ADAM-5630_Series User Manual
17. Due to the sensitive nature of the equipment it must be stored in a restricted
access location, only accessible by qualified engineers.
18. When installing this equipment, ensure that the Earth cable is securely attached
using a 3.5 mm screw.
19. The equipment does not include a power cord and plug. The sound pressure
level at the operator's position according to IEC 704-1:1982 is no more than 70
dB (A).
DISCLAIMER: This set of instructions is given according to IEC 704-1. Advantech
disclaims all responsibility for the accuracy of any statements contained herein.

ADAM-5630_Series User Manual vi
Safety Precaution - Static Electricity
Follow these simple precautions to protect yourself from harm and the products from
damage.
To avoid electrical shock, always disconnect the power from your PC chassis
before you work on it. Don't touch any components on the CPU card or other
cards while the PC is on.
Disconnect power before making any configuration changes. The sudden rush
of power as you connect a jumper or install a card may damage sensitive elec-
tronic components.

i ADAM-5630_Series User Manual
Contents
Chapter 1 Introduction..........................................1
1.1 Product Concepts and Positioning............................................................2
Table 1.1: Supported I/O Module List..........................................2
1.2 Hardware Specifications ...........................................................................3
1.2.1 General.........................................................................................3
1.2.2 System Hardware .........................................................................3
1.2.3 System Software...........................................................................3
1.2.4 I/O Interface..................................................................................3
1.2.5 Environment..................................................................................3
1.3 Safety Precautions....................................................................................4
1.4 Chassis Dimensions..................................................................................5
Figure 1.1 ADAM-5630E chassis dimensions .............................5
Figure 1.2 ADAM-5630 chassis dimensions................................5
Chapter 2 Overview...............................................1
2.1 Overview...................................................................................................2
Figure 2.1 ADAM-5630E overview (the I/O module are optional,
not included)...............................................................2
2.2 LED Status Indicator.................................................................................2
Figure 2.2 ADAM-5630 series LED status indicator....................2
2.2.1 System Status Indicator................................................................3
Chapter 3 Wiring and Installation........................1
3.1 Wiring........................................................................................................2
3.1.1 Power Supply Wiring.....................................................................2
Figure 3.1 Power Supply Wiring..................................................2
Table 3.1: DC Power Input Connector Pin Definition ..................2
3.1.2 Communication Ports....................................................................2
Table 3.2: Debug Port Pin Definitions .........................................2
Table 3.3: USB Connector Pin Assignment.................................3
Table 3.4: VGA Adaptor Cable Pin Assignments........................4
Table 3.5: Node ID Setting..........................................................4
3.2 Jumper Setting..........................................................................................5
3.2.1 Jumper Setting..............................................................................5
Figure 3.2 The location of Jumper on the power board...............5
Table 3.6: Jumper Setting for COM1...........................................5
Table 3.7: Jumper Setting for COM2, 3.......................................6
Figure 3.3 The location of Jumper on the main board.................6
Table 3.8: Jumper Setting for COM4...........................................7
3.3 Installation.................................................................................................8
3.3.1 System mounting..........................................................................8
Figure 3.4 DIN-rail mounted Installation (8 slots as example).....8
Figure 3.5 Wall mounted Installation (8 slots as example)..........8
3.3.2 SD Card Installation......................................................................9
Figure 3.6 SD Card Installation....................................................9
3.3.3 Change RTC Battery.....................................................................9
Figure 3.7 Battery replacement ...................................................9

ADAM-5630_Series User Manual ii

Chapter 1
1Introduction

ADAM-5630_Series User Manual 2
1.1 Product Concepts and Positioning
ADAM-5630 is a RISC architecture platform with high performance, wide tempera-
ture and flexible design. It serves as an edge intelligent DAQ platform connecting the
multi field site devices and remote monitoring center by industry protocol, supporting
4/8 I/O slots for sensing and control in energy and environment application, which
plays an important role.
To organize an ADAM-5630 Series Controller, you need to select I/O modules to
interface the main unit with field devices or processes that you have previously deter-
mined. Advantech provides the following types of ADAM-5000 I/O modules for vari-
ous applications so far. Following table is the I/O modules support list we provided for
user's choice.
Table 1.1: Supported I/O Module List
Module Name Specification
Analog I/O
ADAM-5013 3-ch RTD input
ADAM-5017 8-ch AI
ADAM-5017P 8-ch AI with independent Input
ADAM-5017H 8-ch High-speed AI
ADAM-5017UH 8-ch Ultra high speed AI
ADAM-5018 7-ch Thermocouple input
ADAM-5018P 7-ch Thermocouple input with independent Input
ADAM-5024 4-ch AO
Digital I/O
ADAM-5050 16-ch DI/O
ADAM-5051 16-ch DI
ADAM-5051D 16-ch DI w/LED
ADAM-5051S 16-ch Isolated DI w/LED
ADAM-5052 8-ch DI
ADAM-5053S 32-ch Isolated DI (TTL)
ADAM-5055S 16-ch. Isolated DI/O w/LED
ADAM-5056 16-ch DO
ADAM-5056D 16-ch DO w/LED
ADAM-5056S 16-ch Isolated DO w/LED
ADAM-5056SO 16-ch Iso. DO w/LED (source)
ADAM-5057S 32-ch Isolated DO (TTL)
Relay Output ADAM-5060 6-ch. Relay output
ADAM-5069 8-Ch Power Relay output w/ LED
Counter/Frequency ADAM-5080 4-ch Counter/Frequency
ADAM-5081 4-ch High Speed Counter/Frequency
Serial I/O ADAM-5091 4-port RS232/422/485 with Isolated

3 ADAM-5630_Series User Manual
Chapter 1 Introduction
1.2 Hardware Specifications
1.2.1 General
Certification: CE, FCC
Dimensions (W x D x H):
–4 slots: 231 x 75 x 110 mm
–8 slots: 355 x 75 x 110 mm
Enclosure: ABS +PC
Mounting: DIN-Rain, Wall-Mount
Power Consumption: 8W (Typical, no added on card)
Power Requirements: 10~30 VDC
System Design: Fanless with no internal cabling
OS Support: Real time Linux
1.2.2 System Hardware
CPU: TI Cortex A8, 600MHz
Memory: DDR3L 512GB
Indicators: LEDs for Power, LAN (LINK, ACT), BAT, ERR, Programmable
(LED1~LED4)
Storage: 1GB Micro-SD card for system storage
SD Slot: 1 x Micro-SD slot
Display: DB15 VGA connector, 800x600 @ 60 Hz
Watchdog Timer: Programmable 7-tier event handler, from 1 to 255 seconds for
each tier
Node ID: 8-bit
1.2.3 System Software
OS Support: RT-Linux 3.12 above (Distributor: Yocto)
Configuration Tool: web, C language
Protocol Support: Modbus/TCP, Modbus/RTU
Programming: Linux C
1.2.4 I/O Interface
Serial Ports:
–COM1: RS-232/485 (Screw terminal) Isolation 2500 VDC
–COM2: RS-485 (Screw terminal) Isolation 2500 VDC
–COM3: RS-485 (Screw terminal) Isolation 2500 VDC
–COM4: RS-232/485 (DB-9)
Serial Port Speed: RS-232/RS-485: 50 ~ 115.2 kbps
LAN: 2 x 10/100/1000 Base-T RJ-45 ports
USB Ports: 2 x USB, Rev. 2.0 compliant
1.2.5 Environment
Humidity: 5 ~ 95% (non-condensing)
Operating Temperature: -40~70°C
Storage Temperature: -40~85°C
Safety Cert. Temperature:-20~50°C (-4~122° F)

ADAM-5630_Series User Manual 4
Operating Humidity: 20 ~ 95% (non-condensing)
Shock Protection: IEC 60068-2-27
Vibration Protection: IEC 60068-2-64 (Random 1 Oct./min, 1hr/axis.)
1.3 Safety Precautions
The following messages inform how to make each connection. In most cases, you
will simply need to connect a standard cable
Warning! Always disconnect the power cord from your chassis whenever you are
working on it. Do not connect while the power is on. A sudden rush of
power can damage sensitive electronic components. Only experienced
electronics personnel should open the chassis.
Caution! Always ground yourself to remove any static electric charge before
touching ADAM-5000 series. Modern electronic devices are very sensi-
tive to static electric charges. Use a grounding wrist strap at all times.
Place all electronic components on a static-dissipative surface or in a
static-shielded bag.
Note! If DC voltage is supplied by an external circuit, please put a protection
device in the power supply input port.

5 ADAM-5630_Series User Manual
Chapter 1 Introduction
1.4 Chassis Dimensions
Figure 1.1 ADAM-5630E chassis dimensions
Figure 1.2 ADAM-5630 chassis dimensions

ADAM-5630_Series User Manual 6

Chapter 2
2Overview

ADAM-5630_Series User Manual 2
2.1 Overview
The following figures show the indicators and connectors on ADAM-5630E.
Figure 2.1 ADAM-5630E overview (the I/O module are optional, not included)
2.2 LED Status Indicator
Figure 2.2 ADAM-5630 series LED status indicator

3 ADAM-5630_Series User Manual
Chapter 2 Overview
2.2.1 System Status Indicator
LED Status Description
PWR Green Power is on
Off Power is off
BAT On Need to change Battery
Off Normal
LED1~LED4 Green Customers can define the Program- mable LED state according to the
actual need.
Off

ADAM-5630_Series User Manual 4

Chapter 3
3Wiring and Installation

ADAM-5630_Series User Manual 2
3.1 Wiring
3.1.1 Power Supply Wiring
ADAM-5630 supports power input ranging from 10 VDC to 30VDC.
Figure 3.1 Power Supply Wiring
3.1.2 Communication Ports
3.1.2.1 DB-9 COM Ports (COM4)
Table 3.1: DC Power Input Connector Pin Definition
Function Pin Screen Printing Function Description
Power Input
1 V+ DC power input PIN
2 GND DC power input PIN
3GND
Table 3.2: Debug Port Pin Definitions
Pins RS-232 RS-485
1 DCD DATA-
2RXD
3TXD
4DTR DATA+
5GND
6DSR
7RTS
8CTS
9RI