AEG AS-IC01-4000 User manual

PL201708 EN LIMITED PRODUCT WARRANTY SOLAR INVERTERS - V. 1.0
Solar Solutions GmbH | Schneckenhofstrasse 19 | 60596 Frankfurt am Main | Germany | www.aeg-industrialsolar.de
1-5
THREE-PHASE GRID-TIED SOLAR INVERTER
AS-IC01 & AS-IC01-2 (4 kW TO 10 kW)
INSTALLATION INSTRUCTIONS
PD201709 AEG GRID-TIED THREE-PHASE SOLAR INVERTER V.1-17 EN

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PD201709 AEG GRID-TIED THREE-PHASE SOLAR INVERTER (4-10 kW) V.1-17 EN
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AEG GRID-TIED THREE-PHASE SOLAR INVERTER INSTALLATION MANUAL
Thank you for choosing the reliability of AEG grid-tied solar inverters!
This installation manual is intended for dealers and installers involved in the planning, installation and
commissioning of photovoltaic systems deploying AEG solar inverters. These instructions are meant to provide
you with valuable information to ensure that your PV installation runs smoothly and achieves optimal yields
over its whole lifecycle.
AEG grid-tied solar inverters are tested and approved by acknowledged independent certification authorities
and can only be installed by qualified professional companies. Please observe the standards and regulations
applying to photovoltaic systems in the relevant countries, as well as the rules of the employers’ liability
insurance associations for accident protection. Failure to comply with these can result in major injuries and
damage.
Product series: AEG grid-tied three-phase solar inverters AS-IC01-xxx and AS-IC01-xxx-2 (4 kW to 10 kW)

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Table of Contents
Table of Contents........................................................................................................................................................................................................................................... 2
1. Safety Precautions.......................................................................................................................................................................................................................................4
1.1 Icons............................................................................................................................................................................................................................................................4
1.2 Safety Guidelines................................................................................................................................................................................................................................4
1.2.1 Delivery and Installation....................................................................................................................................................................................................6
1.2.2 Grid-tied operation................................................................................................................................................................................................................6
1.2.3 Maintenance and Inspection........................................................................................................................................................................................ 7
1.2.4 Product End of Life............................................................................................................................................................................................................... 7
2. Product Overview........................................................................................................................................................................................................................................ 7
2.1 Solar Grid-tied Power Generation Systems ..............................................................................................................................................................8
2.2 Product Appearance ......................................................................................................................................................................................................................9
2.2.1 Three-phase inverters........................................................................................................................................................................................................9
2.3 Labels......................................................................................................................................................................................................................................................... 10
2.3.1 Packaging labels ................................................................................................................................................................................................................... 10
2.3.2 Product label............................................................................................................................................................................................................................10
2.3.3 Product models .......................................................................................................................................................................................................................11
2.4 Technical parameters .................................................................................................................................................................................................................12
2.5 Dimensions and weight .............................................................................................................................................................................................................13
3. Installation.........................................................................................................................................................................................................................................................13
3.1 Unpacking inspection...................................................................................................................................................................................................................14
3.2 Before installation ....................................................................................................................................................................................................................15
3.2.1 Installation tools .....................................................................................................................................................................................................................15
3.2.2 Installation place....................................................................................................................................................................................................................15
3.2.3 Connection cables ...............................................................................................................................................................................................................17
3.2.4 Miniature circuit breakers............................................................................................................................................................................................17
3.3 Mechanical installation...............................................................................................................................................................................................................17
3.3.1 Installation of three-phase inverters ..................................................................................................................................................................18
3.4 Electrical installation ....................................................................................................................................................................................................................19
3.4.1 Connection of solar modules................................................................................................................................................................................... 20
3.4.2 AC connection of three-phase inverters.......................................................................................................................................................21

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4. Operation..........................................................................................................................................................................................................................................................22
4.1 Inspection before operation .................................................................................................................................................................................................22
4.2 Grid-tied operation .......................................................................................................................................................................................................................22
4.3 Stopping..................................................................................................................................................................................................................................................23
4.4 Maintenance.......................................................................................................................................................................................................................................23
4.4.1 Regular maintenance ......................................................................................................................................................................................................23
4.4.2 Maintenance guide ...........................................................................................................................................................................................................24
5. Display panel.................................................................................................................................................................................................................................................24
5.1 LED indicators....................................................................................................................................................................................................................................25
5.2 Operation panel................................................................................................................................................................................................................................26
5.3 LCD display ..........................................................................................................................................................................................................................................26
...................................................................................................................................................................................................................................................................................26
5.4 Functions operation..................................................................................................................................................................................................................... 27
5.4.1 Monitoring parameters ..................................................................................................................................................................................................27
5.4.2 History ...........................................................................................................................................................................................................................................28
5.4.3 Statistics.......................................................................................................................................................................................................................................28
5.4.4 Parameter settings............................................................................................................................................................................................................29
5.4.5 System Information........................................................................................................................................................................................................... 35
5.4.6 Faults ..............................................................................................................................................................................................................................................35
5.4.7 Inverter control...................................................................................................................................................................................................................... 35
5.4.8 Mode settings ........................................................................................................................................................................................................................ 37
5.5 Functions operation.....................................................................................................................................................................................................................37
6. Monitoring communication.............................................................................................................................................................................................................39
6.1 Standard communication........................................................................................................................................................................................................39
6.2 Optional communication........................................................................................................................................................................................................40
6.3 AEG WiFi200 module................................................................................................................................................................................................................40
6.3.1 AEG WiFi200 product overview...........................................................................................................................................................................40
6.3.2 Monitoring solutions.........................................................................................................................................................................................................41
6.3.3 Installation.............................................................................................................................................................................................................................43
7. Troubleshooting ....................................................................................................................................................................................................................................... 48
8. Contact............................................................................................................................................................................................................................................................... 49
9. Annex: Warranty Card......................................................................................................................................................................................................................... 50

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PD201709 AEG GRID-TIED THREE-PHASE SOLAR INVERTER (4-10 kW) V.1-17 EN
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1. Safety Precautions
This section describes relevant warning symbols recurring in the installation and operation manual of AEG three-phase
solar inverters of the series AS-IC01 and AS-IC01-2. Icons highlight relevant information for the physical and property
safety of the user. Compliance to the provided instructions is essential to prevent physical injury and product damage.
1.1 Icons
Below is a list of the icons used in this manual:
Icon
Meaning
Instruction
Danger Serious physical injury or even death may occur in case of
noncompliance with the requirement.
Warning Physical injury or product damage may occur in case of
noncompliance with the requirement.
Prohibited Damage may occur in case of
noncompliance with the requirement.
Hot surface Product surface may become hot. Do not touch.
Note Useful information for product maintenance and operation is provided
Table 1: Icon meaning
1.2 Safety Guidelines
Look for any visible damage to the package or the product itself. Double-check the order information
and the product nameplate to ensure the products are of the ordered type. Should you find any
problems, contact the shipping company and / or your supplier as soon as possible before attempting
product installation.
Only qualified electricians are allowed to install the inverter.

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PD201709 AEG GRID-TIED THREE-PHASE SOLAR INVERTER (4-10 kW) V.1-17 EN
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5 minutes
Do not carry out any wiring and inspection nor change components when the inverter is connected
to power supply. Hazardous voltages may still be present in the inverter even when the AC and DC
main switches are turned off. Wait at least 5 minutes after switching off the inverter to undertake any
operation on the inverter. This ensures that the capacitors are electrically discharged.
The product can cause a DC current to be generated in the external protective earth conductor. In
case of direct or indirect contact, a residual current-operated protective (RCD) or monitoring (RCM)
device is strongly recommend to be used for protection. Only a RCD or RCM of Type B is allowed on
the product’s supply side.
Ensure that there is no electromagnetic interference from other electrical and electronic equipment
at the installation site.
Do not unauthorizedly refit the inverter.
All the electric installation needs to be compliant with the national or local laws and standards.
The temperature of individual parts or the enclosure of the inverter –especially the heat sink– may
become hot during and due to normal operation. Avoid possible burns. Do not touch.
The inverter must be grounded before operation.
Do not unauthorizedly open the inverter cover. The electrical parts and components inside the
inverter ar
e electrostatic. Take measurements to avoid electrostatic discharge during relevant
operations.

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1.2.1 Delivery and Installation
Keep the package and unit complete, dry and clean during storage and delivery.
Due to product weight, lifting and installing the inverter requires two workers.
Lift and install the inverter with appropriate tools to ensure safe and normal operation and avoid
physical injury or death. Workers are also required to follow mechanical protective measures, such as
wearing protective shoes and work clothes.
Only qualified electricians are allowed to install the inverter.
Do not put or install the inverter on or close to combustible materials.
Keep the installation site away from children and public access.
Remove metal accessories such as rings or bracelets before installation and electrical connection to
avoid electric shock.
Cover solar modules with light-tight materials. When exposed to light or sunlight, solar modules will
generate potentially dangerous voltage and supply DC voltage to the inverter.
The inverter input voltage must not exceed the maximum input voltage; otherwise inverter damage
may occur.
The positive and negative pole of solar modules should not be grounded, otherwise irrecoverable
damage may occur.
Ensure the proper grounding of the inverter; improper connection or no grounding may cause the
inverter to stop.
Ensure reliable installation and electrical connection.
When the photovoltaic modules are exposed to light (even if it is dim), the generator supplies DC
voltage to the inverter.
1.2.2 Grid-tied operation
Only qualified electricians are allowed to operate the inverter under the permission of local energy
authorities.
Ensure reliable installation and electrical connection before operation.
Do not unauthorizedly open the inverter cover during operation. The electrical parts and components
inside the inverter are electrostatic.

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1.2.3 Maintenance and Inspection
5 minutes
Only qualified electricians are allowed carry out inverter maintenance, inspection and component re-
placement.
If the product requires maintenance, contact your supplier.
Before attempting any maintenance, disconnect first all power supplies of the grid to the inverter.
Thereafter, disconnect the breakers; wait for at least 5 minutes until the inverter is discharged before
attempting maintenance.
Please follow electrostatic protection norms and take correct protective measures because
circuits and components in the inverter are sensitive to electrostatic electricity.
Do not use non-original parts and components during maintenance.
After solving faults / problems that may affect the safety and performance of the inverter, restart the
inverter.
Do not get close to or touch any metal conductive part of the grid or inverter, otherwise electric shock,
physical injury or death and fire may occur. Always pay attention to warning icons and instructions
signaling the possibility of an electric shock.
1.2.4 Product End of Life
Please abide with local regulations for the inverter disposal.
The inverter and its components should be dealt with as industrial waste.
2. Product Overview
The following section describes product appearance, packaging, accessories, technical parameters and other relevant
information concerning the AEG grid-tied three-phase solar inverters of the AS-IC01 and AS-IC01-2 series.

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2.1 Solar Grid-tied Power Generation Systems
Photovoltaic (solar) grid-tied power generation systems consists of solar modules, grid-tied inverters, metering devices,
and public grid.
Figure 1: Scheme of solar grid-tied power generation system
The Grid-tied solar inverter is the core of photovoltaic power generation system. Solar energy is converted into DC
electric energy through solar modules and is then transformed by grid-tied solar inverters into sinusoidal AC energy
which has the same frequency and phase as the public grid; this electricity can then be fed to the grid.
AEG AS-IC01 and AS-IC01-2 series of three-phase grid-tied solar inverters are only deployed in solar grid-tied power
generation system. The DC input is only provided by crystalline silicon solar modules whose negative and positive poles
are not grounded. Do not connect any AC loads between the inverter and breakers:
Figure 2: Connection of inverters and AC breakers. Do not connect any AC loads between the inverter and the breaker
AEG solar
inverter
AC load AC circuit
breaker
Net meter Electric grid
Solar AEG solar inverter Net Electric grid
AEG solar
inverter
AC circuit
breaker
Net meter Electric grid

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The solar modules need to be compliant with IEC 61730 Class A rating.
AEG AS-IC01 and AS-IC01-2 series of grid-tied three-phase solar inverters are meant
to be deployed only with crystalline silicon solar modules.
2.2 Product Appearance
2.2.1 Three-phase inverters
Figure 3: Scheme of AEG inverter AS-IC01 and AS-IC01-2 series 4000 W to 10000 W
No.
Item
Instruction
1
Cover
2
Operational panel
LCD indicators
3
DC switch
For turning on and off the DC input
4
DC input port
For connecting solar modules
5 Communication port RS485 and EXT communication port
6
AC terminal
For connecting the AC output
7
Cooling chamber
8
Radiator
9
Label
For inverter rated parameters and safety indications
Table 2: Details of the Scheme of AEG inverter AS-IC01 and AS-IC01-2
1
2
3
4
5
6
7
8
9

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2.3 Labels
Double-check your order information and the product nameplate to ensure the products are of the ordered type. Should
you find any problems, contact the shipping company and / or your supplier as soon as possible before attempting
product installation.
2.3.1 Packaging labels
Packaging labels include relevant information such as the inverter type, related certification standards, protective degree,
gross weight, and product serial number.
Figure 4: Example of packaging label
2.3.2 Product label
The product label includes relevant information on the technical properties of the product including model name
(Product Number Code), DC Input, AC Output, Protection Level, Grid standards, Certifications, and serial number of the
product.

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Figure 5: Example of product label
2.3.3 Product models
Here below is an overview of the models currently available for the series AS-IC01 and AS-IC01-2. Technical specifications
are subject to change without notice.
Product type
Model
Rated output
power (W)
MPPT number
Three-phase (3L, PE)
Three-phase grid-tied solar inverter
AS-IC01-4000
4000
1
Three-phase grid-tied solar inverter AS-IC01-4000-2
4000 2
Three-phase grid-tied solar inverter AS-IC01-5000
5000 1
Three-phase grid-tied solar inverter
AS-IC01-5000-2
5000
2
Three-phase grid-tied solar inverter
AS-IC01-6000-2
6000
2
Three-phase grid-tied solar inverter AS-IC01-8000-2
8800 2
Three-phase grid-tied solar inverter AS-IC01-10000-2
9800 2
Table 3: Current inverter models in the AEG AS-IC01 and AS-IC01-2 series
Product type / Model
(Product Namecode)
DC Input
parameters
AC Output
parameters
Operation temperature and
protection degree
Serial Number
Manufacturer / Certification /
Safety Information
Certificate standards

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2.4 Technical parameters
Below is an overview of the technical parameters of the product in series AS-IC01 and AS-IC01-2. Technical specifications
are subject to change without previous notice. Please refer to the related product datasheet which you can also find
under www.aeg-industrialsolar.de > Service > Product Datasheet for the latest parameters.
Model
AS-IC01-xxx
(1 MPPT,
xxx= 4000 kW to 5000 kW)
AS-IC01-xxx-2
(2 MPPT,
xxx= 4000 kW to 10000 kW)
4000
5000
4000
5000
6000
8000
10000
DC side
Recommended
Max. DC voltage
(V)
900 900 900 900 900 1000 1000
Starting voltage
(V)
220/180 220/180 220/180 220/180 220/180 220/180 220/180
MPPT range (V)
200-800
200-800
200-800
200-800
200-800
200-800
200-800
MPPT/strings
per MPPT
1/1 1/1 2/1 2/1 2/1 2/1 2/1
Max. DC power
(W)
4200 5200 4200 5200 6300 9000 10000
Max. input
current (A)
12 x 1 12 x 1 10 x 2 10 x 2 10 x 2 12 x 2 12.5 x 2
DC switch
integrated
AC side
Rated output
power (W)
4000 5000 4000 5000 6000 8800 9800
Max. AC output
current (A)
6.4 8 6.4 8 9.6 12.5 14
Voltage (V)
range /
frequency (Hz)
range
3/PE, 230/400 V (320~460 V)
50 Hz (47 ~ 51.5 Hz) / 60 Hz (57 ~ 61.5 Hz)
Power factor
-0.9~+0.9 (adjustable)
Harmonic
distortion
< 3% (rated power）
AC output
Three phase (L1, L2, L3, N, PE) / (L1, L2, L3, PE)
System
Cooling
Natural cooling method
Smart cooling method
Maximum
efficiency
98.10% 98.10% 98.10% 98.10% 98.20% 98.30% 98.30%
European
efficiency
97.50% 97.60% 97.50% 97.60% 97.70% 97.80% 97.80%
MPPT efficiency
99.90%
Protection
degree
IP65
Power consumption
at night (W)
<0.5
Isolation mode
Transformerless
Operation
temperature
(-25
℃
~+60
℃
) ，derate after 45
℃
Relative humidity
0% ~ 95%., no Condensation
Display
LCD
Systerm
language
English, German, Dutch
Communi-cation
RS485 (standard); WiFi, Ethernet (optional)
DC terminal
BC03A, BC03B [PV-FT-CF-C-4-300-BU (-); PV-FT-CM-C-4-300-RD (+), Helios H4 4 mm
2
]
Installation mode
Wall mounting
Standards IEC/EN 62109-1:2010, IEC/EN 62109-2:011;, EN 61000-6-3:2007/A1:2011; VDE0126-1-1:2013, VDE-AR-N4105:2011, C10/11
Protection PV array insulation protection, PV array leakage current protection, Ground fault monitoring, Grid monitoring, Island
protection, DC monitoring, Short current protection
Table 4: Technical parameters

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2.5 Dimensions and weight
Below is an overview of the dimensions and weight of the products in series AS-IC01 and AS-IC01-2. Technical
specifications are subject to change without previous notice. Please refer to the related product datasheet which you can
also find under www.aeg-industrialsolar.de > Service > Product Datasheet for the latest information.
Figure 6: Product Height (H), Width (W) and Depth (D)
Model
H
(mm)
W
(mm)
D
(mm)
Net
weight
(kg)
AS-IC01-4000 / AS-IC01-4000-2/
AS-IC01-5000 / AS-IC01-5000-2 / AS-IC01-6000-2 530 360 150 20
AS-IC01-8000-2 / AS-IC01-10000-2 575 360 150 23
Table 5: Dimensions and weight of the products in AS-IC01 and AS-IC01-2 series
3. Installation
The following section describes how to install and connect the inverter to the grid-tied solar system.
Please ensure that all installation requirements are met before installation. Only qualified electricians are allowed to
install the inverter.

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3.1 Unpacking inspection
When unpacking the product ensure that:
1. No damage can be detected to the inverter unit or to the package;
2. The operation manual, port and installation accessories are to be found in the package;
3. No damage or loss has occurred to the items (accessories) in the package;
4. The product type stated in your order corresponds to the one stated on the product label;
Should you find any problem, contact your supplier promptly.
Following is the detailed packing list of three-phase inverters:
Figure 7: Packing list of three-phase inverter
Detailed packing list of three-phase inverters of AS-IC01 and AS-IC01-2 series:
Item
Quantity
Product (AS-IC01-4000 / AS-IC01-4000-2 / AS-IC01-5000 /
AS-IC01-5000-2/ AS-IC01-6000-2 / AS-IC01-8000-2 /
AS-IC01-10000-2)
1 unit
Installation bracket 1 unit
Operation manual (optional)
1 unit
Hexagon assembling bolt M5*16
2 units
Communication connector
1 unit
Expansion bolts M6*60
4 units
DC connector
2 pairs
Table 6 Packing list of AS-IC01 and AS-IC01-2 series
1 2
4 5 6 7
3

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3.2 Before installation
3.2.1 Installation tools
Detailed list of the tools required for installation:
No.
Installation tool
Instruction
1
Marking pen
Mark the installation hole
2
Electrodrill
Drill in the bracket or wall
3
Hammer
Hammer on the expansion bolts
4
Monkey wrench
Fix the installation bracket
5
Allen driver
Fasten the screws, remove and install AC wiring box
6
Straight screwdriver
For AC wiring
7
Megger
Measuring insulation performance and impedance
8
Multimeter
Check the circuit and AC and DC voltage
9
Electric iron
Weld communications cable
Table 7: Required installation tools
3.2.2 Installation place
Select the installation place based on the following considerations:
1. Height from ground level should be enough to ensure that display and status LEDs are easy to read.
2. Select a well ventilated place sheltered from direct sun radiation and rain.
3. Allow sufficient space around the inverter to enable easy installation and removal from the mounting
surface. Please refer to Figure 8.
4. The environment temperature should range between -25°C~60°C.
5. The installation position should be such that interference from other electrical devices is avoided.
6. The inverter needs to be installed on a firm and sturdy surface, such as a wall, or metal brackets.
7. The installation surface should be perpendicular to the horizontal line. Please refer to Figure 9

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Figure 8: Installation space
Ensure there is sufficient space (clearance) for heat releasing. Generally, the below listed clearance requirements
should be met:
Position
Minimum clearance
Lateral 200mm
Top 450mm
Bottom
450mm
Table 8: Minimum clearance
Figure 9: Installation position
Do not remove any inverter part or component, otherwise damage to the device and physical injury
may occur.

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3.2.3 Connection cables
Below is an overview of the cable specifications:
Model
DC side
AC side
Cross-section
(length ≤50m)
mm²
Cross-section
(length >50m)
mm²
Mini cross-section
mm²
L
N/PE
AS-IC01-4000 / AS-IC01-4000-2 / AS-IC01-5000 /
AS-IC01-5000-2/ AS-IC01-6000-2 / AS-IC01-8000-2
/ AS-IC01-10000-2
4 6 4
Table 9: Cable specifications
3.2.4 Miniature circuit breakers
It is highly recommended to install circuit breakers or fuses at the DC input and AC output to ensure safe installation
and operation.
In order to protect the PCE, user and installer, external DC and AC circuit breaker shall be equipped
at the end-use application. The wiring shall follow local electric codes. Choose proper cable for power
input and output lines. Input and output cables shall be solar cables suitable for outdoor use.
Breaker specifications:
Model
DC input
AC output
Recommended DC breakers
(optional for length >100m)
Recommended AC breakers
AS-IC01-4000 / AS-IC01-4000-2 / AS-IC01-5000 /
AS-IC01-5000-2 DC1000V, C20A, 4P AC400V, C20A, 4P
AS-IC01-6000-2 / AS-IC01-8000-2 /
AS-IC01-10000-2
DC1000V, C20A, 4P AC400V, C20A, 4P
Table 10: Breaker specifications
3.3 Mechanical installation
As the installation place can be chosen among different construction materials, the inverter can be installed by different
mounting methods. Taking the typical installation environment as the example, the manual describes how to install the
inverter on concrete wall.

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The inverter should be mounted in a vertical position of 90°to the horizontal line as shown in figure 9 (see 3.2.2
“Installation place”).
3.3.1 Installation of three-phase inverters
4-Ø8
A
B
Figure 10: Installation bracket
Size of installation brackets:
Model
Installation hole
A (mm)
AS-IC01-4000 / AS-IC01-4000-2 / AS-IC01-5000 /
AS-IC01-5000-2 / AS-IC01-6000-2 /
AS-IC01-8000-2 / AS-IC01-10000-2
260*45
Table 11: Size of installation brackets
Structure instruction of installation bracket:
No.
Structure instruction
1 Installation hole
Φ
8
2
Hexagon assembling bolt hole M4
Table 12: Installation bracket structure
Installation steps of three-phase inverter:
1. If the installation brackets are still fastened to the inverter unit, remove the installation brackets from the
inverter unit and remove the M5 hex socket cap screws. Locate the installation holes with the installation
bracket;
2. Use the expansion bolts to fix the installation bracket at the proper location of the walls;
3. Lift the inverter to suspend it on the installation bracket through M8 hex socket cap screws;
4. Finally, fasten the M5 screws connecting the inverter with the bracket. For firm installation, the operators
cannot release the device until the inverter is installed on the bracket firmly.

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Figure 11: Installation of three-phase inverters
3.4 Electrical installation
This section illustrates the detailed electrical installation and related safety instructions for AEG inverter series AS-IC01
and AS-IC01-2.
Figure 12: Block diagram of a grid-tied solar system
Improper operation during the wiring process can cause fatal injury to operator
or unrecoverable damage to the inverter. Only qualified personnel can perform
the wiring work.
Solar modules QF
SPD
AEG solar
inverter
QF Net
meter
SPD
QF Public
electric grid
Monitoring
equipment
Communication
converter