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  9. AeroPlus A?G030010A User manual

AeroPlus A?G030010A User manual

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AeroPlusRCCopyright2013©AllRightsReserved


EXTRA300L30CC
ItemNo:A‐G030010
Specifications
WingSpan  73"(1860mm)
Length  68"(1730mm)
WingArea 1025sqin(66.1sqdm)
FlyingWeight 9.7‐11lbs(4400g‐5000g)
Glow  91‐1.20(2C)1.10‐1.40(4C)
Gasoline 26‐35ccgasDLE30/35RAMLD35JC30Evo
Electric6‐8SLipo
Radio  4CH/5‐6servos

Description
CoveringMaterialGenuineOracover
CarbonFibre:  Spinner,wingtubeandsleeves,landinggear,tailgear;
Fibreglassservoarms,hornandreinforcedU/Cmounting
Scalereaddeck
Canisterreadytunnel
Preplumbedtank
Adjustablepushrods
Ringedcowl
Predrilledhinges

2Colourschemes

 

A‐G030010B
White:ORACOVER21‐010
Yellow:ORACOVER21‐033
Blue:ORACOVER21‐052

A‐G030010A
Blue:ORACOVER21‐050
FerrariRed:ORACOVER21‐023
Lightred:ORACOVER21‐060
Yellow:ORACOVER21‐032
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Unpacking

Carefullyunpackthemodelmakingsurethatifyouuseasharpknifetoopenbags,nottocutanycoveringonthe
model.Inspecteachitemtomakesurenotransitdamagehashappened.Ifyouarenothappywithanypartor
areunsurepleasecontacttheDealerthatyoupurchasedfrom.

Covering

Duetothemodelspendingtimeindifferentclimateszonesfromthefactoryonitswaytoyou,someofthe
coveringmayhavewrinkles.Wehighlyrecommendthatyoutaketimetore‐sealallcoveringedgeswithaniron
andtouseaheatguntoremoveanywrinklesandre‐tightenthecovering.Itisbesttodothisnowwhiletheplane
isnotassembled,remembertonotletanyheatgetnearanypartslikethecanopyorcowlasthismaycause
damage.

AssemblyTips

Wealsorecommendthatyougooveralltheaccessiblejointswithcyanoglue.Wickglueintoareasofhighstress
aroundtheU/Cplateandmotorbox.

UseNutlockonallmetaltometaljoints.Evenifyouareusingelectricwithlowvibrationlevelsitwillmakesure
thatthingsdonotdropoffyourairplane!!

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AeroPlusRCCopyright2013©AllRightsReserved
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LandingGearAssembly

Tostopthefuselagegettingdamagedwhilethemodelisassembledwerecommendfittingthelandinggearfirst.

Parts
CFLandingGear
2xwheelpants
2xwheels
2xaxles
4xcollets
4xM3bolts






Pusheachaxlethroughthelargeholesandtightenupusing2spanners.


Placeacolletontheaxlefollowedbythewheel,thenanothercolletontheoutsideasperbelowdiagram.

Donottightenupthecolletsyetasthewheelneedstobefittedanequaldistancewithinthewheelpant.

TheU/Crakesforwardsousethecorrectwheelpantperside.Putnutlockontothe2xfactoryfittedblindnutsonthewheelpant

Fitovertheaxleandsecurewith2xcapheadbolts

Nowlineupthewheelinthecentreofthewheelpantopeningandtightenthecollets.Remembertousenutlockandtomakesurethewheelcan
movefreely.

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AeroPlusRCCopyright2013©AllRightsReserved
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
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RearStab
Removetheelevatorsandhingesfromtherearstabandplaceitintheopening.

Itisimportantthatcareistakenwhenaligningtherearstab.Measureeachsidetomakesurethatanequalamountshowsoneachside.
FittheCFwingtubeandlookingfromthefrontandbackcheckthattheelevatorplateisinhorizontalalignmenttotherearstab.Ifitisnotthentrim
theopeningsothatitisequal.
Fitthewingsandmeasurefromtheendofthewingtotheelevatorstabtomakesurethatbothsidesareequal

Glueing–Onceyouthinkyouarereadytoglue,measureagain.Werecommend2methodsforgluing.Eitherremovethecoveringontheareathatis
coveredbythefuselageandgluewithepoxyorleavethecoveringonandgluewiththincyno.Wickinginthinfirst,ifalargegapisvisiblethenuse
mediumorthick.Remembertowickinsmallamountsatatimekeepingtheplanelevel,thiswillensurethegluestayswhereitneedstobe.
 
Dependingonifyouarefitting1or2elevatorservo’syoumayneedtofittheelevatorjoiningbar.

Workouthowmuchofthejoinerbarneedtogointotheelevatorhalfbylayingthebaroverthehalvesandsettingthesamelengthastherearstab.
Openupthecoveringattheinsideofeachoftheelevatorhavesandmarktheareaofwoodthatneedstoberemoved.
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Cuttheareaofwoodawaywithasharpknife

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Testfitthejoinerbar
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Ironbackdownthecovering
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Coverthejoinerbarleavingtheglueareaexposed

Cuttheareaforthejoinerbarontheotherelevatorhalf,irondownthecoveringandtestfit.
Gluethejoinerbarinto1oftheelevatorhalveswithepoxy.
Nowwecanhingeoneoftheelevatorswiththejoinerbargluedin.
Apply‘vaseline’tothehingepointonthehingesandusing30minuteepoxytogluetheseintotheboththestabandelevatorhalf.Wipeoffexcess
gluebeforeitsets.
Dryfittheotherelevatorhalfwiththehingesandmakesurethatbothhalvesaligntothestab.Trimwherethejoinerbarsitsifrequired.
Gluethehingesinbothstabandelevatoragainwith30minuteepoxy.Whilegluingusetapetokeepitinalignment
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Completedelevator

Removethecoveringfortheelevatorservo
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Removethecoveringwheretheelevatorhornsfit,useeitherasolderingironorasharpknife.
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Testfitthehorns
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Theareaonthehornsthatgoesinsidetheelevatorneedstoberoughedupwithsandpaper.Thisallowsabettergluejoint.

Gluethehornsinplacewithepoxyglue.Putaboltthroughtheballjointholetomakesurethatthehornsstayinalignmentwhiledrying.

Beforefittingtheelevatorservofixanextensionleadsothatthewirecanberoutedthroughthecardboardtubewireholderinthefuselage.Onthe
servoleadjointaddaservoplugclip.
 
FittheElevatorServoservoandusingafinedrill,drillholesfortheservoscrews.Removetheservoanddropthincynointoall4holes.

Re‐fittheelevatorservoandsecureitinwithservoscrews.
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CentretheservousingyourTX,andfitaservoarm.Useeitheranaftermarketarmorattachthearmsthatweresuppliedtoaservohead.Screwball
jointsontothepushrod(useplierstoholdpushrod)andboltinplacewithsuppliedbolts.Centreofservoshouldalignwithelevatorflattothestab.
  
Ifyouareusingdualelevatorservosthenrepeattheprocessontheotherside.
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Rudder
Removethecoveringwheretherudderhornspushthroughwitheitheraknifeorsolderingiron.

Testfittherudderhorns
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Sandtheareaonthehornthatfitsinsidetheruddersothegluebondsbetter
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Gluetherudderhingesintoboththerudderandfinusingepoxyglue.Remembertousevaselineonthehingejoint.Whiledryingusetapetokeepit
inalignment.
 
Gluetherudderhornsthroughtherudderwithepoxy,wipeoffexcessgluewhileitiswet.Usetheballjointandboltwhilegluingtomaintain
alignment.Whilestillmovablemeasurethatthesameamountpushesouteachside.Careneedstobetakenhereotherwiseyourruddergeometry
willbeincorrect.
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Assembletherudderservocontrolarmasbelow,drillholesforscrewsandusecynotostopthenutsfromcomingloose.
 
Fittherudderservoanddrillholesusingafinedrillfortheservoscrews,dropthincynointotheholestostrengthenthewood.
 
Usingservoscrewsfixtheservoinplace,notethesplineistowardsthefrontoftheplane

Theclosedloopwiresareassembledintheplane;attachtherearballjointstotherudder.Dothistobothsides.

Fitthearmontotherudderservoandcrimpthewirestoatauttension
  
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TailGear
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Locateallpartsasinpicture,whenassemblingremembertonutlockallparts

AssembletheGearasperphoto
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
Attherearofthefuselageyouwillfindaplywoodarea,laytheCFgearonthisandmarkthe3holes.Takingcaretomakesureitisstraight.
Drilleachholewithafinedrillanddropthincynointotheholestostrengthenthewood.
 
ScrewtheCFgearonwiththethreesuppliedselftapingscrews.

Drillaholeinthebaseoftherudderfortheruddersteeringguide.

Beforegluingwithcyano,placeitoverthethinrod.
 


AileronServos
Theaileronsonthewingsarepre‐glued.Checkeachonebygentlypullingtomakesurethattheyaresecure
Removethecoveringwheretheaileronhornsaregluedinplace.Useeitherasolderingironorasharpknife

Usingsandpaperroughtheareathatwillbegluedintotheaileron.

Gluebothhornsinwithepoxyglue,useaboltthroughthehornswhengluingtomakesurethealignmentiscorrect.
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Fittheaileronservoanddrillfineholeswheretheservoscrewswillfit.Thenapplythincyanotostrengthentheholes.
 
Ifrequiredinstallaservoextensionleadontotheservo,remembertouseaservoplugclip.

Fittheservoandcentretheservoarm.
 
Usingthepushrodsuppliedscrewballjointsontoeachend.Thecorrectlengthwillleavetheaileronlineduptotheinnerpartstillattachedtothe
wing.

Usingsuppliedboltsattachthepushrodatbothends.Checktoseeyouhavesufficientmovementoftheaileron.Ifnotadjust.
  
Carryoutthesameprocedureontheotherwing.

GasEngine
Fromthetemplatethatcamewiththeengine,usingthecrossaxisontheengineboxmarkthemountingholes.

Checkthediameteroftherequiredboltsanddrillaccordingly.
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Mounttheenginewiththestandoffstothebulkhead.Remembertouselargewashersontheinsidetospreadtheloadanduseplentyofnutlock.
  
Exhaustoptions.Dependingontheenginemanyexhaustoptionsareavailable.Standardmuffler,PittsExhaustofcanisterwithheader.
  
Ifusingacanisterabracketisalreadyinsidethemodel.Usingsilicontubingitwillholdtheendofthecanister.
 
Thefrontoutletofthecanisterwillpopoutofthebottomofthecowl

Cutouttheareafortheenginecylinderheadandtheexhaustoutletonapieceofthincardandtapethistothefuselageatoneend.

Removetheengineandfitthecowl,thenfoldthecardbackover.

Marktheareaandcutoutusingadremel.Ensurethatenoughaircangetoutofthecowl.Therationisusually,3timeoutto1in.
Fittheignitiononthesideofthemotorbox.UseVelcroandalsoastraptoensureitdoesnotcomeoffwithvibration.
Thecowlisfixedin4places,2atthetopand2atthebottom.Placemaskingtapeoverthebottom2andpiercewheretheblindnutholeis.
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
Refitthecowlanddrillwherethemarkedholewas.

Thefueltankispre‐installed.Attachpetrolproofpipeasperlabellingontank
 
Usethesuppliedpushrodwithaballjointtoconnecttothethrottlearmontheengine.Thenfindaconvenientplacetolocatethethrottleservo
usingthesuppliedmount.
 
Installtheengineboxcoverplateonceallconnectionshavebeenmadefortheengine.


Electric
Assemblethesuppliedelectricmotorboxandbolttotheenginebulkhead.
 
Dependingonthelengthofyourmotoryoumayneedtousethesuppliedroundplywoodspacerstoachievethecorrectlengthforthemotor.

MounttheESCinairflowonthesideoftheelectricmotormount,usingavelcostrap.
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
Withtheremovalofthefueltankitleavesalargeareawherethebatteriescanbemounted.

Switch
Oneachsideofthefuselagenearthecanopyboltsareareasforswitchestobemounted.
 

RX
AconvienientplacetomounttheRXisjustinfrontoftherudderservo.Ensurethatitismountedonvelcoandstrappeddown.


Canopy
Thecanopyisheldinplacewiththe2thumbscrews,ensurethesearetightbeforeflying


Set‐up
Wehighlyrecommendtheuseofbothdualratesandexponential.Thiswillallowthemodeltoflybothprecisionand3Dattheflickofaswitch.

LowRates ExponentialHighRate Exponential
Elevator15‐20deg 15‐20% 35‐45deg 45‐60%
Ailerons15‐20deg 15‐20% 35‐45deg 45‐60%
Rudder25‐30deg 15‐20% 35‐45deg 45‐60%

Fortestflightsalwaysuselowrates,rememberthat+and–exponentialisdifferentpermanufacturer,checkyourTXmanual.
Alwayschecktherangeonyourmodelbeforethemaidenflight.Carryoutashortflightthengoovereverythingtomakesurenothinghascomeloose.

CGLocation
WesuggestforinitialtestflightssettheCG111mmor43/8inchesfromtheleadingedgeofthewing.
Adjustafterfirstflightstopersonalpreference.

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