Aerotech PRO190LM User manual

Revision 2.00
PRO190LMMechanical Bearing,
Direct-Drive Linear Stage
HARDWAREMANUAL

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Table of Contents
PRO190LMMechanical Bearing, Direct-Drive Linear Stage 1
Table of Contents 3
List of Figures 4
List of Tables 5
EU Declaration of Incorporation 6
UKCADeclaration of Incorporation 7
Safety Procedures and Warnings 8
Installation and Operation 9
Electrical Warnings 10
Motor-Related Warnings 11
Pinch Points 12
Magnetic Hazards 13
Handling and Storage 14
Chapter 1: Overview 17
1.1. Environmental Specifications 19
1.2. Accuracy and Temperature Effects 20
1.3. Basic Specifications 21
1.4. Vacuum Operation 23
Chapter 2: Installation 25
2.1. Dimensions 25
2.2. Securing the Stage to the Mounting Surface 27
2.3. Attaching the Payload to the Stage 28
2.3.1. Speed Capability 30
Chapter 3: Electrical Installation 31
3.1. Motor and Feedback Connectors 32
3.2. Motor and Feedback Wiring 37
3.3. Motor and Feedback Specifications 39
3.4. Limits, Marker, and Machine Direction 41
3.5. Motor and Feedback Phasing 42
Chapter 4: Maintenance 45
4.1. Service and Inspection Schedule 45
4.2. Cleaning and Lubrication 46
4.3. Troubleshooting 50
Appendix A: Warranty and Field Service 51
Appendix B: Revision History 53
Index 55
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List of Figures
Figure 2-1: PRO190LM Dimensions 25
Figure 2-2: PRO190SLTabletop Dimensions (-TT2/-TT3 Option) 26
Figure 2-3: Stage Orientations 29
Figure 2-4: Cantilevered Load Capability 29
Figure 3-1: Ground Connection Points for the -CMS0 Option 32
Figure 3-2: Motor and Feedback Wiring 37
Figure 3-3: Motor and Feedback Wiring for a Typical Vertical or Rotary Axis Stage 38
Figure 3-4: Machine Direction 41
Figure 3-5: Hall Phasing Diagram 42
Figure 3-6: Encoder Phasing Reference Diagram (Standard/Square Wave) 43
Figure 3-7: Digital Encoder Phasing Reference Diagram (Sine Wave) 43
Figure 4-1: Hardcover Rear End Plate Removal 48
Figure 4-2: Hardcover Screw Removal 48
Figure 4-3: Hardcover Removal 49
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List of Tables
Table 1-1: Model Numbers and Ordering Options 17
Table 1-2: Environmental Specifications 19
Table 1-3: PRO190LM Series Specifications (-0100 to -0300) 21
Table 1-4: PRO190LM Series Specifications (-0400 to -1000) 22
Table 2-1: Stage Mounting Surface Flatness Requirement 27
Table 2-2: Stage to Mounting Surface Hardware 27
Table 2-3: Payload Mounting Surface Flatness Requirement 28
Table 3-1: Motor Connector Pinout 33
Table 3-2: General Motor Connector Pinout (for Z or T Axes) 33
Table 3-3: Mating Connector Part Numbers for the Motor Connector 33
Table 3-4: Feedback Connector Pinout 34
Table 3-5: Mating Connector Part Numbers for the Brushless Motor Feedback Connector 34
Table 3-6: Feedback Connector Pinout (-E3 Option) 35
Table 3-7: Mating Connector Part Numbers for the Encoder Connector 35
Table 3-8: General Feedback Connector Pinout (for Z or T Axes) 36
Table 3-9: Mating Connector Part Numbers for the Encoder Connector 36
Table 3-10: Hall-Effect Sensor Specifications 39
Table 3-11: Thermistor Specifications 39
Table 3-12: Encoder Specifications 39
Table 3-13: Linear Encoder Resolution Specifications 39
Table 3-14: Limit Switch Specifications 39
Table 3-15: PRO190LM Motor Specifications (BLMC-192-A) 40
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