Aerotech AOM360D Series User manual

Revision 2.00
AOM360D Series Direct-Drive Gimbals
HARDWAREMANUAL

GLOBALTECHNICALSUPPORT
Go to the Global Technical Support Portal for information and support about your
Aerotech, Inc. products. The website supplies software, product manuals, Help files,
training schedules, and PC-to-PC remote technical support. If necessary, you can
complete Product Return (RMA) forms and get information about repairs and spare
or replacement parts. To get help immediately, contact a service office or your sales
representative. Include your customer order number in your email or have it
available before you call.
This manual contains proprietary information and may not be reproduced,
disclosed, or used in whole or in part without the express written permission of
Aerotech, Inc. Product names mentioned herein are used for identification purposes
only and may be trademarks of their respective companies.
Copyright © 1995-2022, Aerotech, Inc., All rights reserved.

Table of Contents
AOM360D Series Direct-Drive Gimbals 1
Table of Contents 3
List of Figures 4
List of Tables 5
EU Declaration of Incorporation 6
UKCADeclaration of Incorporation 7
Safety Procedures and Warnings 8
Installation and Operation 9
Electrical Warnings 10
Motor-Related Warnings 11
Pinch Points 12
Handling and Storage 13
Chapter 1: Overview 15
1.1. Environmental Specifications 16
1.2. Accuracy and Temperature Effects 16
1.3. Basic Specifications 17
1.4. Vacuum Operation 18
1.5. Export Restrictions 19
Chapter 2: Installation 21
2.1. Dimensions 21
2.2. Securing the Base to the Mounting Surface 25
2.3. Attaching the Payload to the Stage 27
Chapter 3: Electrical Installation 29
3.1. Motor and Feedback Connectors 30
3.2. Motor and Feedback Wiring 33
3.3. Hall, Thermistor, Inductosyn, and Limits Specifications 35
3.4. Limits, Marker, and Machine Direction 38
3.5. Motor and Feedback Phasing 39
Chapter 4: Maintenance 41
4.1. Service and Inspection Schedule 41
4.2. Cleaning and Lubrication 42
Appendix A: Warranty and Field Service 43
Appendix B: Revision History 45
Index 47
Hardware Manual AOM360D
www.aerotech.com 3

List of Figures
Figure 2-1: AOM360D-200 Dimensions 21
Figure 2-2: AOM360D-300 Dimensions 22
Figure 2-3: AOM360D-400 Dimensions 23
Figure 2-4: AOM360D-500 Dimensions 24
Figure 2-5: View of AOM360DShowing Mounting Holes 26
Figure 3-1: Motor and Feedback Wiring (AZ/EL) 33
Figure 3-2: Feedback Interconnection Drawing 34
Figure 3-3: Machine Direction 38
Figure 3-4: Hall Phasing Diagram 39
AOM360D Hardware Manual
4 www.aerotech.com

List of Tables
Table 1-1: Model Numbers and Ordering Options 15
Table 1-2: Environmental Specifications 16
Table 1-3: AMGSeries Specifications 17
Table 2-1: Stage Mounting Surface Flatness Requirement 25
Table 3-1: 26-Pin Motor Connector Pinouts [AZ and EL] 31
Table 3-2: Mating Connector Part Numbers for the 26-Pin Motor Connector 31
Table 3-3: 19-Pin Feedback Connector Pinouts [AZ and EL] 32
Table 3-4: Mating Connector Part Numbers for the 19-Pin Feedback Connector 32
Table 3-5: Hall-Effect Sensor Specifications 35
Table 3-6: Thermistor Specifications 35
Table 3-7: Inductosyn Specifications 35
Table 3-8: Limit Switch Specifications 35
Table 3-9: S-180-44 [EL] and S-180-69 [AZ] Rotary Motor Specifications (-200 and -300 options) 36
Table 3-10: S-240-63 [EL] and S-240-83 [AZ] Rotary Motor Specifications (-400 and -500 options) 37
Hardware Manual AOM360D
www.aerotech.com 5

EU Declaration of Incorporation
Manufacturer Aerotech, Inc.
101 Zeta Drive
Pittsburgh, PA 15238-2811
USA
herewith declares that the product:
AOM360D gimbal
is intended to be incorporated into machinery to constitute machinery covered by the Directive 2006/42/EC
as amended;
and that the following harmonized European standards have been applied:
EN ISO 12100:2010
Safety of machinery - Basic concepts, general principles for design
EN 60204-1:2010
Safety of machinery - Electrical equipment of machines - Part 1:General
requirements
and further more declares that
it is not allowed to put the equipment into service until the machinery into which it is to
be incorporated or of which it is to be a component has been found and declared to
be in conformity with the provisions of the Directive 2006/42/EC and with national
implementing legislation, for example, as a whole, including the equipment referred
to in this Declaration.
This is to certify that the aforementioned product is in accordance with the applicable requirements of the
following directive(s):
EU 2015/863 Directive, Restricted Substances (RoHS 3)
Authorized
Representative / Simon Smith, European Director
Aerotech Ltd
The Old Brick Kiln, Ramsdell, Tadley
Hampshire RG26 5PR
UK
Engineer Verifying
Compliance / Alex Weibel
Aerotech, Inc.
101 Zeta Drive
Pittsburgh, PA 15238-2811
USA
Date 12/15/2022
AOM360D Hardware Manual
6 www.aerotech.com

UKCADeclaration of Incorporation
Manufacturer Aerotech, Inc.
101 Zeta Drive
Pittsburgh, PA 15238-2811
USA
herewith declares that the product:
AOM360D gimbal
To which this declaration relates, meets the essential health and safety requirements and is in conformity
with the relevant UK Legislation listed below:
Supply of Machinery (Safety) Regulations 2008
Hazardous Substances in Electrical and Electronic Equipment Regulations 2012
Using the relevant section of the following UK Designated Standards and other normative
documents when installed in accordance with the manufacturer's supplied installation instructions.
EN ISO 12100:2010
Safety of machinery - Basic concepts, general principles for design
EN 60204-1:2010
Safety of machinery - Electrical equipment of machines - Part 1:General
requirements
and furthermore declares that it is not allowed to put the product into service until the machinery
into which it is to be incorporated or of which it is to be a component has been found and declared
to be in conformity with the provisions of the Supply of Machinery (Safety) Regulations 2008 UK
Legislation and with national implementing legislation, for example, as a whole, including the
equipment referred to in this Declaration.
EN ISO 12100:2010
Safety of machinery - Basic concepts, general principles for design
Authorized
Representative / Simon Smith, European Director
Aerotech Ltd
The Old Brick Kiln, Ramsdell, Tadley
Hampshire RG26 5PR
UK
Engineer Verifying
Compliance / Alex Weibel
Aerotech, Inc.
101 Zeta Drive
Pittsburgh, PA 15238-2811
USA
Date 12/15/2022
Hardware Manual AOM360D
www.aerotech.com 7

Safety Procedures and Warnings
IMPORTANT: This manual tells you how to carefully and correctly use and operate the
gimbal.
lRead all parts of this manual before you install or operate the gimbal or before you
do maintenance to your system.
lTo prevent injury to you and damage to the equipment, obey the precautions in this
manual.
lAll specifications and illustrations are for reference only and were complete and
accurate as of the release of this manual. To find the newest information about this
product, refer to www.aerotech.com.
If you do not understand the information in this manual, contact Aerotech Global
Technical Support.
IMPORTANT: This product has been designed for light industrial manufacturing or
laboratory environments. If the product is used in a manner not specified by the
manufacturer:
lThe protection provided by the equipment could be impaired.
lThe life expectancy of the product could be decreased.
Safety notes and symbols are placed throughout this manual to warn you of the potential risks at the
moment of the safety note or if you fail to obey the safety note.
Shock/Electrocution Hazard Pinch, Shear, or Crush Hazard
General/Conditional Awareness Rotational Machinery Hazard
Hot Surface Hazard Pinch/Entanglement Hazard
Magnetic Field Hazard Trip Hazard
Heavy, Bulky Lifting Hazard Appropriate Equipment Required
Pressure/Explosive Atmosphere
Hazard Electrostatic Discharge Hazard
A blue circle symbol is an action or tip that you should obey. Some examples include:
General tip Read the manual/section
Wear personal protective equipment
(PPE): Safety Glasses If applicable, do not lift unassisted
Wear personal protective equipment
(PPE): Gloves
Wear personal protective equipment
(PPE): Hearing Protection
AOM360D Hardware Manual
8 www.aerotech.com

Installation and Operation
To decrease the risk of damage to the equipment, you must obey the precautions that follow.
DANGER: General Hazard Warning!
This product can produce high forces and move at velocities that could cause injury.
The user is responsible for its safe operation. The following general equation is
provided to assist with risk assessments in regards to contact and pinch points:
WARNING: General Hazard Warning!
lOnly trained operators should operate this equipment.
lAll service and maintenance must be done by approved personnel.
lUse this product only in environments and operating conditions that are approved in
this manual.
lNever install or operate equipment that appears to be damaged.
lMake sure that the product is securely mounted before you operate it.
lUse care when you move the AOM360D or you could negatively affect the per-
formance of it.
WARNING:Trip Hazard!
Route, house, and secure all cables, duct work, air, or water lines. Failure to do so could
introduce trip hazards around the system that could result in physical injury or could
damage the equipment.
Hardware Manual AOM360D
www.aerotech.com 9

Electrical Warnings
To decrease the risk of electrical shock, injury, death, and damage to the equipment, obey the
precautions that follow.
DANGER: Electrical Shock Hazard!
lStage motor phase voltage levels could be hazardous live.
lPersonnel are protected from hazardous voltages unless electrical interconnections,
protective bonding (safety ground), or motor/stage enclosures are compromised.
lDo not connect or disconnect stage/motor interconnections while connected to a live
electrical power source.
lBefore you set up or do maintenance, disconnect electrical power.
lIt is the responsibility of the End User/System Integrator to make sure that stages are
properly connected and grounded per Engineering Standards and applicable safety
requirements.
lIt is the responsibility of the End User/System Integrator to configure the system
drive or controller within the Aerotech motor/stage electrical and mechanical
specifications.
AOM360D Hardware Manual
10 www.aerotech.com