AES global CellCOM PRIME Assembly Instructions

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Installation & User Instructions
CellCOM PRIME Standalone GSM Range
PROFESSIONAL INSTALL ONLY
Suitable for Firmware Version 2.2.3
The manufacturer cannot legally offer technical support to non-qualified gate
or door installers. End users should employ the services of a professional
install company to commission or support this product!
Tip: Site Survey BEFORE you begin.
See pages 3-4

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Index
Section
Pages
PHASE 1 –SITE SURVEY
3 - 4
Site Survey (LAN)
4
PHASE 2 –PRODUCT OVERVIEW
5 –22
Overview of Call Points
6 - 11
More Detail….
12 - 17
PCB Module Overview
Sellable Code Table
18 –19
20
Technical Specifications
21 - 22
PHASE 3 - SETUP
23 - 28
Preparation Before Configuration
24
Inserting the SIM & Power Connections
25
Status LED’s
26
Check Reception
27
Set APN (for VOLTE / 4G service)
28
PHASE 4 - INSTALLATION
29 - 37
How to Achieve & Maintain IP55 Rating
30
Power & Solar Power
Battery Backup Option
31
32
Inserting the SIM & Power Connections
33
Relay Wiring Examples
34
Connecting Slave Devices
35-37
PHASE 5 –APP PROGRAMMING
38 - 40
Set APN (for VOLTE / 4G service)
39
How to Use the AES PRO APP
40
PHASE 6 –USING THE INTERCOM
41- 44
Calling a Resident & Using Keypad Codes & Prox IDs
42
Receiving A Call and Using Caller ID
Manager Controls of Gate / Door
43
44
PHASE 7 –AFTERCARE
45 - 57
Troubleshooting
46 - 48
Firmware Updates
49 - 53
App Updates / Intercom Maintenance /
Environmental Information
Documentation Feedback
54
55
Warranty
56-57

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PHASE 1
Site Survey

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Important things you Need to Know..
Please read this entire manual before
installing this product.
To be installed by certified and qualified
personnel / gate automation dealer only. Not
for DIY install!
Ensure there is a good 4G signal on site. 4G
units will fall back to 3G service in some
countries.
Set up, on a bench in the workshop
BEFORE going to the site. Program the unit
in the comfort of your workbench and call
technical support should you have
questions.
This product requires a regular voice & SMS
SIM card. Do not use a data-only SIM, as
this will not work in the unit.
To make voice calls on a 4G system
and get optimum service, your SIM and
provider will need to offer VOLTE support
(Voice over LTE) otherwise the unit will be
forced to fall back to 3G or 2G service to
make calls.
Manufacturer warranty does NOT cover
lighting/storm damage. In lightning prone
areas, you MUST fit external surge
protection and the lightning rod to maintain a
warranty on this product.
5
6
1
2
3
4

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PHASE 2
Product Overview

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Overview of Switches
Antenna Integrated

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Overview of Intercoms(Architectural Design)
Antenna Separate

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Overview of Intercoms(Imperial Design)
Antenna Separate

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Overview of Intercoms(Pedestal Design)
Antenna Integrated

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Overview of Intercoms(Flush Design)
Antenna Separate

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Overview of Intercoms(ARC Design)
Antenna Separate

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More Detail….
GSM Switch
GSM Assembly (2)
Mounting Plate (1)
Security Screw
Access
Note: the numbers in the
brackets (#) relate to the
sellable code table on page 20

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Architectural Model
Microphone (10)
Optional
Illuminated
Keypad. (14/15)
Security Screw
Access
Side Illumination
(12/13)
Waterproof Mylar
1.5W Speaker (9)
Illuminated IP67
Push Button (5/6)
Optional PROX
Reader (11)
Optional Keypad
(14/15) & PROX (11)
Module
Mounting Holes
Cable Entry Hole
GSM Assembly (2)
Call Button (5/6)
Optional PROX
Coil (11)
DDA LED’s
(PROX version only)
Side Illumination Board (12/13)

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Architectural Model (No Touch)
Microphone (9)
Security
Screw
access
Side
Illumination
(12/13)
Waterproof Mylar
1.5W speaker (9)
Illuminated IP67
Contactless Sensor (7)
Optional PROX
Reader (11)
Due to the nature of a contactless sensor in replace of a physical button and if using the panel
externally thesensor must be protectedfrom direct rain/snowfall to avoid false triggering of thesensor.
Note: the infrared sensors proximity range is fixed (approx. 14 cm) respectively the no touch sensor
can be triggered by anything that passes in front of it for examplebutnot limited to heavy snow, heavy
rainfall; bugs cobwebs etc… This can cause false triggering issues if not properly maintained.
There is a ‘Do Not Disturb’ feature that can be programmed to prevent calls being received at set
hours, but this is not a replacement for providing adequate cover for the sensor.
Optional PROX
Module & Coil
(11)
Mounting
Holes
Cable Entry Hole
GSM
Assembly
(2)
Sensor (7)
Speaker
Module (9)

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Imperial Version
Microphone (10)
Optional
illuminated
keypad.
(14/15)
Security screw
access
Powder
coated hood
Waterproof Mylar
1.5W speaker (
9
)
Illuminated IP67
push button (5/6)
Optional PROX
reader (11)
GSM Assembly
(2)
Optional Keypad (14/15) &
PROX module (11)
Mounting holes
Cable entry hole
Call button (5/6)
RVT
RVT
RVT
RVT
RVT
RVT
RVT
RVT
101101
Relay1
Relay2
8.000
USB
Prox Coil
Reader (11)

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Imperial Version (multi-button)
Microphone (10)
Optional
Illuminated
Keypad. (14/15)
Security Screw
Access
DDA
LED’s
Waterproof Mylar
1.5W Speaker (9)
Illuminated IP67
Push Buttons (8)
Optional PROX
Reader (11)
Illuminated
Nameplate
Windows
Nameplate Illumination
and multibutton PCB (3)
GSM
Assembly (2)
Button1 Button2
Button3 Button4
C
C
C
C
+-
= COMMON= COMMON
Optional Keypad (14/15)
& PROX Module (11)
Mounting Holes
Cable Entry Hole
Call Buttons
(8)
RVT
RVT
RVT
RVT
RVT
RVT
RVT
RVT
101101
Relay1
Relay2
8.000
USB
Prox Coil
Reader (11)

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Pedestal Version
R
V
T
R
V
T
RVT
RVT
RVT
RVT
Microphone (10)
Optional
Keypad
(14/15)
Cam Security
Lock (16)
GSM Antenna
Speaker
Module (9)
Call
Button
(5/6)
Optional
PROX Reader
(11)
Pedestal
Mounting Holes
PROX Coil
(11)
GSM Assembly
(2)
Optional Keypad (14/15) &
PROX Module (11)
Call Button (5/6)
GSM Antenna
Cam Security
Lock (16)

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Main GSM Module (2) in Detail…
Keypad (14/15) & PROX Modules (11) in Detail
1 2 3 4
ON DIP
SLAVE IN
SLAVE OUT
1 2 3
1 2 3
IN
+ 24V -
OUT
+ 24V -
IN
1 2 3
OUT
1 2 3
COIL
SLAVE IN
SLAVE OUT
12-24V
OUT 12 3
12-24V
OUT 12 3
RVT
RVT
RVT
RVT
RVT
RVT
RVT
RVT
101101
Relay 1
Relay 2
8.000
USB
Relay 2
DETECT
Gate Position
Limit switch
(optional)
OPEN
Exit Button
PB
To Call
Button
12V = 12v DC
Output 100mA
(backlighting)
DC 24V
Input from
supplied
PSU
Relay 1
Green LED = CPU Status
Blue LED = Signal Status
Red LED = Power
NANO SIM
holder
White LED =
Modem Status
Female SMA
Antenna
Connection
N/O
COM
N/C
N/O
COM
N/C
USB-B Port
Microphone
Speaker
Slave IN
DATA
DC
Voltage IN
Slave OUT
DC Voltage Out
Slave IN
Connectio
ns
DATA Transfer OUT
DATA Transfer IN
IN
DC Voltage IN
Slave OUT
Connection
s
12V DC OUT
Push Button
Illumination
Polarity Protected
Master only/Auxiliary
(Baud rate on older units)
Jumper Link

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Overview of Surge PCB (4)
*optional extra
Overview of Multibutton PCB (3)
*Multibutton Systems Only
Earth Rod MUST be connected for
warranty.
Power Output
NOT USED
24v INPUT –Use provided power supply or hook up to
24v solar system. (DO NOT USE 12v HERE)
12v DC –Battery backup
1 Amp Quick Blow Input Fuse (REPLACEABLE)
Must use a 30 Watt solar panel (minimum) and at least 2 x 10Ah
batteries to supply a regulated 24v
12V | 24 IN | SOL |OUT
Note: Connections will be pre-wired.
Button Power &
Connection Cable
10-Way
Connection Cable
Direct Cable Connectors
(NOT USED)
Button 1 Button 2
Button 3 Button 4
C
C
C
C
+-
= COMMON= COMMON

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Component Sellable Codes
Component
Sellable Code
1
iGate Prime PCB
I-PCB
2
4G Prime PCB
Prime7AB-PCB-EU
3
Multibutton PCB
MC-NP-MB
4
Surge PCB
SURGE3
5
Blue push button
BPB-24V
6
White push button
WPB-24V
7
No touch sensor
NT-BUTTON
8
Multibutton buttons
ECO-BUTTON
9
Speaker
SPK-ASSM
10
GSM mic
MPA
11
Prox PCB and coil
PROX-PCB-PRIME6
12
Backlighting PCBs (blue)
LEDB-PCBA-ABK-V2
13
Backlighting PCBs
(white)
LEDW-PCBA-ABK-V2
14
Blue prime keypad
PRIME-KP-B-KIT
15
White prime keypad
PRIME-KP-W-KIT
16
Cam Security Lock
IBK-LOCK