Afag HM 10 User manual

Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5 1–55
Assembly and operating instructions
Stroke modules
HM 10 IHM 16 IHM 25
Translation of the Original Assembly Instructions EN
◼HM 10/10 Order no.: 50287740
◼HM 10/25 Order no.: 50287741
◼HM 16/16 Order no.: 50287742
◼HM 16/40 Order no.: 50287743
◼HM 25/25 Order no.: 50287744
◼HM 25/64 Order no.: 50287745

2 –55 Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5
Dear Customer
Thank you for choosing our products and placing your trust and confidence in
our company!
These assembly and operating instructions contain all essential information you
need about your product. Our aim is to provide the required information as
concisely and clearly as possible. If, however, you still have any questions on
the contents or suggestions, please do not hesitate to contact us. We are always
grateful for any feedback.
Our team will also be glad to answer any further question you may have
regarding the stroke module or other options.
We wish you every success with our products!
With kind regards
Your Afag team
© Subject to modifications
The modules have been designed by Afag Automation AG according to the state
of the art. Due to the constant technical development and improvement of our
products, we reserve the right to make technical changes at any time.
Updates of our documentations
Unlike the printed documents, our digital instructions manuals, product data
sheets and catalogues are being continuously updated on our website.
Please keep in mind that the digital documents on our website are always the
latest versions.
© Copyright 2023 Afag Automation AG
All contents of the present assembly and operating instructions, in particular the
texts, photographs and graphics, are protected by copyright. All rights reserved.
No part of these assembly and operating instructions may be reproduced,
distributed (made available to third parties), or transmitted in any form or by any
means, including photocopying, recording, or other electronic or mechanical
methods, without the prior written permission of Afag Automation AG.
Afag Automation AG
Luzernstrasse 32
CH-6144 Zell (Switzerland)
Tel.: [phone]
e-mail: [email protected]
Internet: www.afag.com

Table of contents
Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5 3–55
Table of contents
1General....................................................................................................................6
1.1 Contents and purpose of these assembly instructions.................................6
1.2 Explanation of symbols.................................................................................6
1.3 Additional symbols........................................................................................7
1.4 Applicable documents ..................................................................................8
1.5 Warranty.......................................................................................................8
1.6 Liability..........................................................................................................8
2Safety instructions.................................................................................................9
2.1 General.........................................................................................................9
2.2 Intended use.................................................................................................9
2.3 Foreseeable misuse.....................................................................................9
2.4 Obligations of the operator and the personnel...........................................10
2.4.1 Observe the assembly instructions......................................................10
2.4.2 Obligations of the operating company..................................................10
2.4.3 Obligations of the personnel ................................................................11
2.5 Personnel requirements .............................................................................11
2.5.1 Personnel qualification.........................................................................11
2.6 Personal protective equipment (PPE)........................................................12
2.7 Changes & Modifications............................................................................12
2.8 General hazards / residual risks.................................................................13
2.8.1 General hazards at the workplace .......................................................13
2.8.2 Mechanical hazards .............................................................................13
2.8.3 Danger due to electricity ......................................................................14
2.8.4 Danger due to pneumatics...................................................................14
3Technical data ......................................................................................................15
3.1 Stroke module HM 10.................................................................................15
3.1.1 Dimensional drawing HM 10................................................................15
3.1.2 Technical data HM 10 ..........................................................................16
3.1.3 Preferred combinations HM 10 ............................................................17
3.1.4 Module loads HM 10 ............................................................................18
3.1.5 Diagrams stroke range HM 10/10 and HM 10/25 ................................19
3.2 Stroke module HM 16.................................................................................21
3.2.1 Dimensional drawing HM 16................................................................21
3.2.2 Technical data HM 16 ..........................................................................22
3.2.3 Preferred combinations HM 16 ............................................................23
3.2.4 Module loads HM 16 ............................................................................24
3.2.5 Diagrams stroke range HM 16/16 and HM 16/40 ................................25
3.3 Stroke module HM 25.................................................................................27
3.3.1 Dimensional drawing HM 25................................................................27
3.3.2 Technical data HM 25 ..........................................................................28
3.3.3 Preferred combinations HM 25 ............................................................29

Table of contents
4 –55 Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5
3.3.4 Module loads HM 25 ............................................................................30
3.3.5 Diagrams stroke range HM 25/25 and HM 25/64 ................................31
4Transport, packaging and storage.....................................................................33
4.1 Safety instructions for transport..................................................................33
4.2 Scope of supply..........................................................................................34
4.3 Transport ....................................................................................................34
4.4 Packaging...................................................................................................35
4.5 Storage.......................................................................................................35
5Design and description .......................................................................................36
5.1 Structure of lifting module...........................................................................36
5.2 Product description.....................................................................................36
5.3 Accessories ................................................................................................37
6Installation, assembly & setting .........................................................................38
6.1 Safety Instructions for Installation & Assembly ..........................................38
6.2 Assembly and attachment..........................................................................39
6.2.1 Attachment options...............................................................................39
6.2.2 Tightening torques................................................................................40
6.3 Pneumatic connections ..............................................................................40
6.4 Installation of the initiator............................................................................41
7Commissioning ....................................................................................................42
7.1 Safety instructions for commissioning........................................................42
7.2 Preparatory activities for commissioning....................................................43
7.2.1 Adjustment of the shock absorber........................................................43
7.2.2 Setting the stroke (under pressure)......................................................44
7.3 Commissioning of the modules ..................................................................45
8Fault elimination...................................................................................................46
8.1 Safety instructions for troubleshooting .......................................................46
8.2 Fault causes and remedy...........................................................................46
9Maintenance and repair.......................................................................................47
9.1 General notes.............................................................................................47
9.2 Safety instructions for Maintenance and Repair ........................................47
9.3 Maintenance activities and maintenance intervals.....................................48
9.3.1 Overview of the maintenance points....................................................48
9.3.2 Further maintenance............................................................................48
9.3.3 Compressed air specification...............................................................48
9.4 spare and wear parts lists, .........................................................................50
9.4.1 General notes.......................................................................................50
9.4.2 Safety instructions................................................................................50
9.4.1 Spare parts...........................................................................................50
9.5 Repair and overhaul...................................................................................51
9.5.1 Dismantling the extension shock absorbers ........................................51

Table of contents
Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5 5–55
9.5.2 Replacing the retractable shock absorber ...........................................51
9.5.3 Remove load compensation of the lifting module................................52
9.5.4 Remove the pressure spring of the load compensation ......................52
10 Decommissioning, disassembly, disposal........................................................53
10.1 Safety instructions......................................................................................53
10.2 Decommissioning .......................................................................................53
10.3 Disposal......................................................................................................53
11 Declaration of incorporation...............................................................................54

General
6 –55 Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5
1 General
1.1 Contents and purpose of these assembly instructions
These assembly instructions contain important information on assembly,
commissioning, functioning and maintenance of the HM 10, HM 16 and HM 25
to ensure safe and efficient handling and operation.
Consistent compliance with these assembly instructions will ensure:
▪permanent operational reliability of the stroke modules,
▪optimal functioning of the stroke modules,
▪timely detection and elimination of defects (thereby reducing maintenance
and repair costs),
▪Prolonging of the stroke modules service life.
The illustrations in this manual shall provide you with a basic understanding of
the module and may vary from the actual design of your module.
1.2 Explanation of symbols
The safety notes are marked by a pictogram and a signal word. The safety notes
describe the extent of the hazard.
DANGER
Danger!
This safety note indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
Warning!
This safety note points out a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Caution!
This safety note points out a potentially dangerous situation which, if not
avoided, can result in minor or slight injuries.
NOTICE
This safety note points out a potentially dangerous situation which, if not
avoided, can cause substantial damage to property and the environment.

General
Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5 7–55
This note contains important additional information as well as useful tips for
safe, efficient and trouble-free operation of the stroke modules.
Further warning signs:
Where applicable, the following standardised symbols are used in this manual
to point out the various potential health risks.
Warning - Dangerous electrical voltage.
Warning - Risk of injury from contact with hot surfaces.
Warning - Risk of hand and finger injury due to uncontrolled
movements of components.
Warning - Magnetic field
Warning - Risk of injury as a result of parts being flung out!
Warning -high noise levels
1.3 Additional symbols
In these assembly instructions the following symbols are used to highlight
instructions, results, references, etc..
Symbol
Description
1.
Instructions (steps ...)

Results of actions

References to sections
◼
Enumerations not ordered

General
8 –55 Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5
1.4 Applicable documents
Each module is accompanied by a safety information sheet. This information
sheet must be read carefully by every person who carries out work on and
with the module.
1.5 Warranty
The warranty terms for Afag handling components and handling systems are
the following:
▪24 months from initial operation and up to a maximum of 27 months from
delivery.
▪Wear parts are excluded from the warranty (The customer is entitled to a
product free of defects. This does also apply to defective accessories and
wear parts. Normal wear and tear are excluded from the warranty.
The warranty covers the replacement or repair of defective Afag parts. Further
claims are excluded.
The warranty shall expire in the following cases:
▪Improper use of the module.
▪Non-observance of the instructions regarding assembly, commissioning,
operation and maintenance of the module.
▪Improper assembly, commissioning, operation and maintenance.
▪Repairs and design changes carried out without prior technical instructions
of Afag Automation AG.
▪Removing the serial number from the product.
▪Inadequate checking of wear parts.
▪Non-observance of the EC Machinery Directive, the Accident Prevention
Regulations, the Standards of the German Electrotechnology Association
(VDE) and these safety and assembly instructions.
1.6 Liability
No changes shall be made to the stroke module unless described in this
instructions manual or approved in writing by Afag Automation AG.
Afag Automation AG accepts no liability for unauthorized changes or improper
assembly, installation, commissioning, operation, maintenance or repair work.

Safety instructions
Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5 9–55
2 Safety instructions
2.1 General
This chapter provides an overview of all important safety aspects to ensure safe
and proper use of the gripper and optimal protection of personnel. Safe handling
and trouble-free operation of the stroke module requires knowledge of the basic
safety regulations.
Every person carrying out installation, commissioning, maintenance work or
operating the telescope spindle axis must have read and understood the
complete user manual, especially the chapter on safety instructions.
Beyond this, there are rules and regulations regarding accident prevention that
are applicable to the place of installation which must be observed.
Improper use may result in danger to life and limb of the user or third parties or
in damage to the automation system or other material assets.
Failure to follow the directions and safety instructions given in this instructions
manual may result in serious hazards.
2.2 Intended use
The HM 10/16/25 series of stroke modules is used for linear movement of fixed
mounted loads in non-hazardous environments in the ambient/application
conditions defined for these modules chap. 3 "Technical data").
The modules are intended exclusively for lifting payloads that do not react in a
way that is hazardous to persons, property or the environment when
manipulated. (chap. 3 “Technical data“).
The stroke modules HM 10/16/25 modules can be used in combination with
other modules as a pick converted place station, whereby the permissible load
capacity must not be exceeded.
Any use beyond the described purpose is considered to be not in accordance
with the intended use.
The intended use of the module also includes:
▪observance of all instructions given in this instructions manual.
▪compliance with the inspection and maintenance work and the
specifications in the data sheets,
▪using only original spare parts.
2.3 Foreseeable misuse
Any use other than or beyond the intended use described is considered a
misuse of the stroke modules.
Especially the following use is considered a misuse:
▪Use in potentially explosive atmospheres

Safety instructions
10 –55 Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5
Risks can occur if the module is not used as intended. In the event of
damages caused by improper use the following shall apply:
▪the operating company shall be solely responsible for such damage, and
▪Afag does not accept any liability for damage caused by improper use.
2.4 Obligations of the operator and the personnel
2.4.1 Observe the assembly instructions
A basic prerequisite for safe and proper handling of the stroke module is a good
knowledge of the basic safety instructions.
These assembly instructions, in particular the safety instructions contained
therein, must be observed by all persons working with the modules.
2.4.2 Obligations of the operating company
In addition to the safety instructions given in this manual, the operating company
must comply with the safety, accident prevention and environmental protection
regulations valid for the field of application of the stroke module.
The operating company is required to use only personnel who :
▪have the necessary professional qualifications and experience,
▪are familiar with the basic rules regarding occupational safety and accident
prevention,
▪have been instructed in the correct handling of the stroke modules,
▪have read and understood these assembly instructions.
The operating company is also required to:
▪monitor on an ongoing basis that the personnel work safely considering any
potential hazard involved and the assembly instructions are observed,
▪ensure that the assembly instructions are always kept at hand at the
installation in which the modules are mounted,
▪observe and communicate universally applicable laws and regulations
regarding accident prevention and environmental protection,
▪provide the necessary personal protective equipment (e.g. protective
gloves) and instruct the personnel to wear it.
WARNING
Risk of injury if the module is not used as intended!
The improper use of the stroke modules poses a potential hazard to the
personnel.
▪The stroke modules may only be used in a technically perfect condition in
accordance with its intended use and the instructions in this manual as well
as in compliance with the safety requirements!
▪Any malfunctions, particularly those that could impair safety, must be
eliminated immediately!

Safety instructions
Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5 11–55
2.4.3 Obligations of the personnel
All personnel working with the are required to:
▪read and observe these assembly instructions, especially the chapter on
safety,
▪observe the occupational safety and accident prevention regulations,
▪observe all safety and warning signs on the telescope spindle axis,
▪refrain from any activity that might compromise safety and health.
In addition, the personnel must wear the personal protective equipment
required for carrying out their work (chap. 2.6).
2.5 Personnel requirements
2.5.1 Personnel qualification
The activities described in the assembly instructions require specific requisites
at the level of professional qualifications of the personnel.
Personnel not having the required qualification will not be able to asses the risks
that may arise from the use of the module thus exposing himself and others to
the risk of serious injury. Therefore, only qualified personnel may be permitted
to carry out the described activities on the stroke module. Persons whose ability
to react is restricted due to the intake of medication or the like must not interact
with the stroke module.
These installation instructions are intended for skilled personnel (installers,
system integrators, maintenance personnel, technicians), electricians and
operating personnel.
The following is a description of the professional skills (qualifications) required
for carrying out the different activities:
Qualified personnel:
Qualified personnel with appropriate training who are qualified due to their
special know-how and fully familiar with the machine and who have been given
instructions on how to carry out the task entrusted to them safely.
Operator (trained personnel):
Authorized persons who due to their specialized professional training,
expertise and experience can identify risks and preventing possible hazards
arising from the use of the machine.

Safety instructions
12 –55 Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5
2.6 Personal protective equipment (PPE)
The personal protective equipment serves to protect the personnel from hazards
affecting their safety and health at work.
When working on/with the module, the personnel must wear the personal
protective equipment assigned by the safety officer of the operating company or
as required by safety regulations. In addition, the personnel are required to:
▪wear the personal protective equipment provided by the operating company
(employer),
▪check the personal protective equipment for proper condition, and
▪immediately notify the person responsible on site of any defects found on the
personal protective equipment.
Personal protective equipment and the respective mandatory signs:
Protective clothing is a close-fitting clothing specifically
designed to protect personnel from hazards during work.
Protective gloves are specifically designed to protect the
personnel against hand injuries (such as cuts, abrasion,
burns).
Safety shoes are specifically designed to protect the
personnel against foot injuries from crushing, falling objects or
slipping on slippery surfaces.
Hearing protectors are required to protect the personnel
against excessive noise levels to prevent noise-induced
hearing loss.
2.7 Changes & Modifications
No changes may be made to the module which have not been described in
these assembly instructions or approved in writing by Afag Automation AG.
Afag Automation AG accepts no liability for unauthorised changes or improper
assembly, installation, commissioning, maintenance or repair work.
The stroke module may not be changed or modified in any way, except with
the prior written consent of Afag Automation AG.

Safety instructions
Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5 13–55
2.8 General hazards / residual risks
Despite the safe design of the machine and the technical protective measures
taken, there still remain residual risks that cannot be avoided, and which present
a non-obvious residual risk when operating the modules.
Observe the safety instructions in this chapter and in the other sections of this
manual to avoid damage to property and dangerous situations for the personnel.
2.8.1 General hazards at the workplace
The modules has been built according to the state-of-the-art and the applicable
health and safety requirements. However, improper use of the module may
cause the following hazards to the personnel:
▪danger to life and limb of the operator or third parties,
▪on the stroke modules themselves,
▪property damage.
Always keep the assembly instructions ready at hand at the workplace!
Please, also observe:
▪the general and local regulations on accident prevention and environmental
protection,
▪the safety information sheet for the stroke modules.
2.8.2 Mechanical hazards
WARNING
Danger - Do not use in unsuitable environment !
The stroke modules are designed for the application and environmental
conditions defined in chapter 3 Technical data.
▪Only use the stroke under the defined operating and ambient conditions!
CAUTION
Risk of injuries by moving parts and unexpected movements!
When operating the telescope spindle axis uncontrolled movements may
occur which can cause personal injury or property damage. There is always
a risk of injury by moving parts during normal operation.
▪Only qualified personnel may work with or on the module.
▪Never reach into the system during normal operation!

Safety instructions
14 –55 Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5
2.8.3 Danger due to electricity
2.8.4 Danger due to pneumatics
DANGER
Danger! Risk of electric shock!
If work on electrical components is required, ensure that the work is carried
out properly, failure to do so will cause serious or fatal injuries.
▪Work on the machine's electrical equipment may only be performed by
skilled electrician or trained personnel under the supervision of a skilled
electrician in accordance with all relevant electrical regulations.
WARNING
Risks by the pneumatic system!
If work on electrical components is required, ensure that the work is carried
out properly, failure to do so will cause serious or fatal injuries.
▪Work on the machine's electrical equipment may only be performed by
skilled electrician or trained personnel under the supervision of a skilled
electrician in accordance with all relevant electrical regulations.

Technical data
Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5 15–55
3 Technical data
3.1 Stroke module HM 10
3.1.1 Dimensional drawing HM 10
Fig. 1 Dimensional drawing - Stroke module HM 10

Technical data
16 –55 Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5
3.1.2 Technical data HM 10
Fig. 2 Technical data stroke module HM 10

Technical data
Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5 17–55
3.1.3 Preferred combinations HM 10

Technical data
18 –55 Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5
3.1.4 Module loads HM 10

Technical data
Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5 19–55
3.1.5 Diagrams stroke range HM 10/10 and HM 10/25

Technical data
20 –55 Assembly instructions EN ◼HM10 I HM16 I HM25 ◼17.04.2023 ◼V3.5