Afag RM 63 User manual

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Rotary Module
RM 63
- Declaration of Incorporation
- Module Information
- Montage Instructions
- Maintenance Instruction
„Translation“ of the Original Montage Instructions
© Copyright by Afag Automation AG

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These Montage Instructions apply to:
Type Order No.
RM 63 11001837
RMZ 63/2 11001848
Version of this documentation: RM 63-OI-vers. 2.8 gb.20190328
Symbols: Assembly and initial start-up must be carried out by
qualified personnel only and according to these
Montage Instructions.
Danger
Indicates an immediate threatening danger.
Non-compliance with this information can result in death or
serious personal injuries (invalidity).
WARNING
Indicates a possible dangerous situation.
Non-compliance with this information can result in death or
serious personal injuries (invalidity).
CAUTION
Indicates a possibly dangerous situation.
Non-compliance with this information can result in damage to
property or light to medium personal injuries.
NOTE
Indicates general notes, useful operator tips and operating
recommendations which don't affect safety and health of the
personnel.

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Table of contents
1.0.0 EC Declaration for Incorporation (Document original) ....................................... 5
1.1.0 According to: 2006/42/EC .............................................................................. 5
2.0.0 Module Information ............................................................................................ 6
2.1.0 Transport and storage (packing and unpacking) ............................................ 6
2.1.1 Possibilities of fastening RM 63 ..................................................................... 6
2.1.2 Centering bushings ........................................................................................ 8
2.1.3 Tighten torques for screws ............................................................................. 9
2.1.4 Preferred combinations RM 63 .................................................................... 10
3.0.0 Montage Instructions ....................................................................................... 11
3.1.0 Manufacturer address: ................................................................................. 11
3.1.1 Symbols ....................................................................................................... 12
3.1.2 General description ...................................................................................... 12
3.1.3 Description rotary module RM 63 ................................................................. 13
3.1.4 Functional description RM 63 ....................................................................... 15
3.1.5 Included in the delivery ................................................................................ 17
3.1.6 Intended use ................................................................................................ 17
3.1.7 Warranty ...................................................................................................... 18
3.1.8 Areas of application ...................................................................................... 18
3.1.9 Dimension RM 63......................................................................................... 19
3.2.0 Technical data RM 63 .................................................................................. 20
3.2.1 Pneumatic schematically RM 63 without ZA ................................................ 21
3.2.2 Pneumatic schematically RM 63 wiht ZA ..................................................... 22
3.2.3 Preparation for start-up ................................................................................ 23
3.2.4 Rotary angle adjust RM 63 ........................................................................... 24
3.2.5 Shock absorber adjust ................................................................................. 26
3.2.6 RMZ with one intermediate position ............................................................. 28
3.2.7 Proximity switches........................................................................................ 32
3.2.8 Mounting for the Sensor ............................................................................... 34
3.2.9 Dimensions for the sensors .......................................................................... 36
3.3.0 Computation of moments of inertia .............................................................. 37
3.3.1 Adjusting the RM 63 ..................................................................................... 38
4.0.0 Maintenance instructions ................................................................................. 40
4.1.0 Maintenance and servicing of the RM 63 ..................................................... 40

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4.1.1 Servicing ...................................................................................................... 41
4.1.2 Accessories for RM 63 ................................................................................. 42
4.1.3 Disassembly and repair ................................................................................ 43
4.1.4 Expendable parts to RM 63 - RMZ 63/1 – RMZ 63/2 ................................... 44
4.1.5 Faults during operation ................................................................................ 45
5.0.0 Disposal ........................................................................................................... 46

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1.0.0 EC Declaration for Incorporation (Document original)
1.1.0 According to: 2006/42/EC
Standard: EN ISO 12100:2010 (German Version)
The manufacturer:
Afag Automation AG, Fiechtenstrasse 32, CH-4950 Huttwil
hereby declares that the incomplete machine:
Product name: Rotary module (pneumatic)
Types: RM 63; RMZ 63/2
Consecutive serial: Nr.50xxxxxx
- Machinery Directive: 2006/42/EC
- Standard: EN ISO 12100:2010 (German Version)
- Safety of machinery General principles for risk assessment and risk reduction.
- The special technical documents shall be sent to a reasoned request by
national authorities in printed documents or electronically (pdf).
Applied and fulfilled essential requirements:
- 1.1; 1.1.1; 1.1.2; 1.2.3; 1.2.4.4; 1.3; 1.3.5; 1.3.6; 1.3.7; 1.3.9; 1.4.1; 1.5; 1.5.3;
1.6; 1.6.1; 1.6.3; 1.6.4; 1.7; 1.7.4; 1.7.4.1; 1.7.4.2; 1.7.4.3
-
- Who installs this incomplete machine or assemble with other machines, a risk
assessment for its resulting machine which must make the provisions of the
- EC directive: 2006/42 / EC
- Norme: EN ISO 12100:2010 (German Version)
-
- Agent:
- For the compilation of the technically relevant documents:
Niklaus Röthlisberger, Producte Manager Afag Automation AG, CH-4950
Huttwil
Place, date: Huttwil, 28.03.2019
Siegfried Egli Niklaus Röthlisberger
Managing Director Product Manager HT
Afag Automation AG Afag automation AG

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2.0.0 Module Information
2.1.0 Transport and storage (packing and unpacking)
CAUTION
The RM module are not packed in a cardboard box, therefore,
one should work with transport and with be careful, um to avoid
damage in the modules. With wrong use the module could fall
down and injure or squeeze feet /finger. (Weight: 8.4 to 9.8 kg)
2.1.1 Possibilities of fastening RM 63
NOTE
Attention! These Montage Instructions should be read carefully
before carrying out any activity on or with the module. The module
may only deployed in accordance with the intended use.
Squeeze danger
Case danger

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NOTE
Use the centering bushings included in the scope of supply for
positioning and insert these bushings in the borings of the mounting
grid.

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2.1.2 Centering bushings
Hole matrix RM 63 rotary module
RM 63
Hole matrix 80x80mm
Thread/bore hole 4xM8
Centering bushings (H7) 9x4mm
Use the centering bushings included in the scope of supply for positioning and insert
these sleeves in the diagonally opposite bore holes of the mounting grid.

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2.1.3 Tighten torques for screws
The screw to be used for assembly must at least satisfy the following conditions :
Standard: VDI 2230
Strength: Classe 8.8
Surface: galvanized blue, oiled or greased
Thread Tightening moments
M3
1,1 … 1,4 Nm
M4
2,6 … 3,3 Nm
M5
5,2 … 6,5 Nm
M6
9,0 ... 11,3 Nm
M8
M 10
M 12
21,6 … 27,3 Nm
46,0 … 49,0 Nm
70,0 … 85,0 Nm
This is an incomplete machine
Assembly of the RM rotary module in a system
The series of the RM rotary module is used for the linear, smooth movement of rigidly
mounted loads under the ambient and Installation conditions defined for this module,
see Technical data. The RM rotary module can be installed in the horizontal or
vertical position.
NOTE
These Montage Instructions should be read carefully before carrying
out any activity on or with the RM module. The RM module may only
be deployed in accordance with the intended use.
NOTE
Safety instructions
Modifications on the RM rotary module that are not described in
these Montage Instructions or have not been approved in writing by
Afag Automation AG are not permitted. In case of improper changes
or assembly, installation, operation and maintenance or repairs Afag
rejects all liability.

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2.1.4 Preferred combinations RM 63

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3.0.0 Montage Instructions
3.1.0 Manufacturer address:
Afag Automation AG
Fiechtenstrasse 32
CH-4950 Huttwil
Sales Handling:
Tel. [phone]
www.afag.com
These operating instructions apply to:
Product name: Rotary module (pneumatic)
Types: RM 63
RMZ 63/2
Sequential series: No. 50xxxxxx
This is an incomplete machine
Who installs this incomplete machine or assemble with other machines, a risk
assessment for its resulting machine which must make the provisions of the
EC directive: 2006/42/EC
Standard: EN ISO 12100:2010 (German version)
Agent:
For the compilation of the technically relevant documents:
Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil

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3.1.1 Symbols
Assembly and initial start-up must be carried out by qualified personnel only and
according to these instructions.
CAUTION
Indicates a possibly dangerous situation.
Non-compliance with this information can result in damage to
property or light to medium personal injuries.
NOTE
Indicates general notes, useful operator tips and operating
recommendations which don't affect safety and health of the
personnel.
3.1.2 General description
This is an incomplete machine
The series of the RM 63 Rotary module is used for the rotation, smooth movement of
rigidly mounted loads under the ambient and Installation conditions defined, see
Technical data.
The Installation situation of the modules RM 63 can occur vertically as horizontally.
Excluded with the module RMZ 63/2, this can be inserted only horizontally.

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3.1.3 Description rotary module RM 63
Adjusting the RM 63
Afag achieves the following delivery conditions for the RM:
NOTE
Special mention is given to type-specific information.
.
RM 63
The RM 63 rotary module is a pneumatically powered module for the rotation of
weights within extremely limited spaces. The module possesses torque rating of up
to a max. of 27.5 Nm and can rotate weights from 0° to 180°. The end positions are
damped and precision ad-justable throughout the stroke range by means of stop
screws.
The rotary module of the RM63 series is available in three types.
RM 63 (Fig. 1)
180° module with two limiter screws AS 12/60 (1) and two shock absorbers SDS
14/16 (2).
RMZ 63/2 ( Fig. 3)
180° module with four limiter screws AS 12/60 (1) and four shock absorbers SDS
14/16 (2).

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3.1.4 Functional description RM 63
The RMs are pneumatically driven units for rotational movements from 0° bis 180°.
A double-acting piston (1) inside the housing (2) drives a pinion shaft with ball-
bearing (3). This in turn moves a rack (4) backwards and forwards. The stroke of the
rack and therefore the angle of rotation of the pinion shaft can be limited by means of
two stop screws (5). The end positions are buffered with Afag shock absorbers (6)
(Fig. 5,6).
For rotary modules RMZ with one intermediate position, an additional intermediate
position cylinder (7) is located above the housing on a longitudinal guide (8). The
piston (9) of the intermediate cylinder meshes an activation into the rack (4) and is
then moved horizontal. The stroke limit of the intermediate position cylinder is
adjusted by means of a second pair of stop screws (10) and buffered with one Afag
shock absorber (11) (Fig.6).
Bezeichnung der Teile (Fig.5-6)
1. Piston
2. Housing
3. Pinion shaft
4. Rack
5. Stop screw
6. Afag shock-absorber
7. Intermediate position cylinder
8. Longitudinal guide
9. Piston
10. Stop screw
11. Afag shock-absorber

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3.1.5 Included in the delivery
Qut. Description
2
1
Centering bushings Ø 9x4 mm
Carrier
3.1.6 Intended use
The series of the RM rotary module is used for the rotary movement of rigidly
mounted loads under the ambient and Installation conditions defined for this module;
see Technical catalogue.
NOTE
These Montage Instructions should be read carefully before carrying
out any activity on or with the module.
The module may only be deployed in accordance with the intended
use.
Modifications on the module that are not described in these Montage
Instructions or have not been approved in writing by Afag are not
permitted. In case of improper changes or assembly, installation,
operation, maintenance or repairs, Afag rejects all liability.
CAUTION
Connection of compressed air and operation of pneumatic
systems may cause unpredictable movements which may result
in personal injury or damage to property.
When connecting compressed air for the first time make sure that all air throttles are
closed. Aerate the system slowly.

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3.1.7 Warranty
3.1.8 Areas of application
The RM rotary module are exclusive for rotations movements for pay load from:
RM63 radial 4400 N, axial 4400 N certainly. They can also be used in combination
with other modules than Pick&Place machines, the permissible load capacities
should, however, not be exceeded.
Any other use is regarded as inadequate.
NOTE
The manufacturer does not accept any liability for damage
resulting from such use. The risk is that of the user alone.
Intended use also includes paying attention to the Montage Instructions and
observing the maintenance and repair instructions specified by the manufacturer.
The RM module may only be operated and serviced by correspondingly trained
personnel who have also profound knowledge of the dangers.
CAUTION
The applicable regulations for prevention of accidents and the
other generally accepted safety-relevant and occupational
safety and health regulations are to be followed.
The term of the warranty on Afag handling components and systems is:
 24 months following commissioning, but a maximum of 27 months following delivery.
 Wear parts (e.g. shock absorbers) are not covered by the warranty. *
The warranty covers the replacement or repair of defective Afag parts. No further claims will be
accepted.
The warranty will be voided in event of the following:
 Use for other than the intended purpose
 Failure to observe the notes on installation, commissioning, operation and maintenance in
the operating manual
 Improper installation, commissioning, operation and maintenance
 Independent repairs and constructional changes without prior instruction by Afag
Automation AG
 Removal of the serial number on the product
 Using the module without shock absorbers, or with defective shock absorbers
 Inadequate monitoring of wear parts
*A customer has the right to a defect-free product. This is also applicable for accessories and wear parts, if they are
defective.
However, wear does not fall within the scope of the warranty.

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3.1.9 Dimension RM 63

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3.2.0 Technical data RM 63