Afag CS 16/30 User manual

Assembly instructions EN CS 16 - CS 20 Date 01.06.2021 Version 6.0 1–64
Assembly and operating instructions
Compact Slide
CS 16 – CS 20
Translation of the Original Assembly Instructions EN
CS 16/30 Order no.: 50167742 CS 16/60 Order no.: 50154069
CS 16/90 Order no.: 50154070 CS 16/120 Order no.: 50154071
CS 20/50 Order no.: 50100711 CS 20/100 Order no.: 50100712
CS 20/150 Order no.: 50100713

2 – 64 Assembly instructions EN CS 16 - CS 20 Date 01.06.2021 Version 6.0
Dear Customer,
Thank you for choosing our products and placing your trust and confidence in
our company!
These assembly and operating instructions contain all essential information you
need about your product. Our aim is to provide the required information as
concisely and clearly as possible. If, however, you still have any questions on
the contents or suggestions, please do not hesitate to contact us. We are always
grateful for any feedback.
Our team will also be glad to answer any further question you may have
regarding the compact slide or other options.
We wish you every success with our products!
With kind regards
Your Afag team
© Subject to modifications
The compact slides CS 16 - CS 20 have been designed by Afag Automation AG
according to the state of the art. Due to the constant technical development and
improvement of our products, we reserve the right to make technical changes
at any time.
Updates of our documentations
Unlike the printed documents, our digital instructions manuals, product data
sheets and catalogues are being continuously updated on our website.
Please keep in mind that the digital documents on our website are always the
latest versions.
© Copyright 2021 Afag Automation AG
All contents of the present assembly and operating instructions, in particular the
texts, photographs and graphics, are protected by copyright. All rights reserved.
No part of these assembly and operating instructions may be reproduced,
distributed (made available to third parties), or transmitted in any form or by any
means, including photocopying, recording, or other electronic or mechanical
methods, without the prior written permission of Afag Automation AG.
Afag Automation AG
Luzernstrasse 32
CH-6144 Zell (Switzerland)
Tel.: [phone]
e-mail: [e-mail]
Internet: www.afag.com

Table of contents
Assembly instructions EN CS 16 - CS 20 Date 01.06.2021 Version 6.0 3–64
Table of contents
1General .................................................................................................................... 6
Contents and purpose of these assembly instructions................................. 6
Explanation of symbols................................................................................. 6
Additional symbols........................................................................................ 7
Applicable documents .................................................................................. 8
Warranty ....................................................................................................... 8
Liability.......................................................................................................... 8
2Safety instructions................................................................................................. 9
General ......................................................................................................... 9
Intended use................................................................................................. 9
Foreseeable misuse ..................................................................................... 9
Obligations of the operator and the personnel ........................................... 10
2.4.1 Observe the assembly instructions ...................................................... 10
2.4.2 Obligations of the operating company.................................................. 10
2.4.3 Obligations of the personnel ................................................................ 11
Personnel requirements ............................................................................. 11
2.5.1 Personnel qualification ......................................................................... 11
Personal protective equipment (PPE) ........................................................ 12
Changes and modifications ........................................................................ 12
General hazards / residual risks................................................................. 13
2.8.1 General hazards at the workplace ....................................................... 13
2.8.2 Danger due to electricity ...................................................................... 14
2.8.3 Mechanical hazards ............................................................................. 14
2.8.4 Danger due to pneumatics ................................................................... 15
2.8.5 Danger caused by omitting maintenance work .................................... 15
3Technical data ...................................................................................................... 16
Compact Slide CS 16 ................................................................................. 16
3.1.1 Dimensional drawing CS 16................................................................. 16
3.1.2 Technical data CS 16........................................................................... 17
3.1.3 Preferred combinations CS 16 ............................................................. 18
3.1.4 Slide loads CS 16................................................................................. 19
3.1.5 Operation time diagram CS 16............................................................. 20
Compact Slide CS 20 ................................................................................. 21
3.2.1 Dimensional drawing CS 20................................................................. 21
3.2.2 Technical data CS 20........................................................................... 22
3.2.3 Preferred combinations CS20 .............................................................. 23
3.2.4 Slide loads CS 20................................................................................. 24
3.2.5 Operation time diagram CS 20............................................................. 25

Table of contents
4 – 64 Assembly instructions EN CS 16 - CS 20 Date 01.06.2021 Version 6.0
4Transport, packaging and storage ..................................................................... 26
Safety instructions for transport.................................................................. 26
Scope of supply .......................................................................................... 27
Transport .................................................................................................... 27
Packaging ................................................................................................... 28
Storage ....................................................................................................... 28
5Design and description ....................................................................................... 29
Design Compact Slide ................................................................................ 29
Product description..................................................................................... 29
Accessories CS 16 and CS 20 ................................................................... 30
6Installation, assembly & setting ......................................................................... 33
Safety Instructions for Installation & Assembly .......................................... 33
Installation and assembly ........................................................................... 34
6.2.1 Assembly and attachment.................................................................... 34
6.2.2 Tightening torques for screws .............................................................. 35
6.2.3 Connection to the pneumatic system ................................................... 36
Installation of the initiator............................................................................ 38
Installation and adjustment of the proximity switch .................................... 39
Query sensors ............................................................................................ 40
Adjustment of the shock absorber.............................................................. 41
6.6.1 Safety notes for settings....................................................................... 41
6.6.2 Adjusting the shock absorbers and stop screws.................................. 42
End position control for entire stroke range ............................................... 43
Sequence of the intermediate position ....................................................... 44
6.8.1 Sequence of intermediate positions during extension ......................... 44
6.8.2 Sequence of intermediate positions during retraction.......................... 45
ZA intermediate stop (option) ..................................................................... 46
6.9.1 ZA intermediate stop - overview (CS 16 and CS 20) ........................... 46
6.9.2 Mounting the ZA intermediate stop on the CS module ........................ 47
6.9.3 Fine adjustment of the stop screw with shock absorber ...................... 48
Adjustment to other action direction ........................................................... 49
6.10.1 Set the ZA-Catch to a different action direction ................................... 49
6.10.2 ZA-Catch to other acting direction (procedure for retraction or
extension) ........................................................................................... 49
6.10.3 Dismantle ZA-Catch ............................................................................. 50
7Commissioning .................................................................................................... 51
Safety instructions for commissioning ........................................................ 51
Preparations for commissioning ................................................................. 52
Commissioning of the modules .................................................................. 53
8Fault elimination................................................................................................... 54
General notes ............................................................................................. 54

Table of contents
Assembly instructions EN CS 16 - CS 20 Date 01.06.2021 Version 6.0 5–64
Safety instructions for troubleshooting ....................................................... 54
Table fault causes and remedy .................................................................. 54
9Maintenance and repair ....................................................................................... 55
General notes ............................................................................................. 55
Safety instructions for maintenance and repair.......................................... 55
Maintenance activities and maintenance intervals..................................... 56
9.3.1 Overview of the maintenance points .................................................... 56
9.3.2 Compressed air specifications ............................................................. 57
9.3.3 Further maintenance ............................................................................ 58
Spare and wear parts lists, repairs............................................................. 58
9.4.1 General notes....................................................................................... 58
9.4.2 Safety instructions ................................................................................ 58
10 Decommissioning, disassembly, disposal........................................................ 59
Safety instructions for decommissioning, disassembling and disposal...... 59
Decommissioning ....................................................................................... 59
Disassembly ............................................................................................... 59
Disposal...................................................................................................... 60
11 Declaration of incorporation............................................................................... 61