Afag EPS mini YZ User manual

Assembly instructions DE EPS Handling systems Date 08.09.2021 Version 2.0 1–112
Assembly and operating instructions
EPS Handling Systems (electrical)
EPS mini YZ EPS midi YZ EPS maxi YZ EPS giga YZ EPS tera YZ
EPS mini XZ EPS midi XZ EPS maxi XZ
EPS mini XYZ EPS midi XYZ EPS maxi XYZ
EPS mini gantry XXYZ EPS midi gantry XXYZ EPS maxi gantry XXYZ
EPS mini gantry s EPS midi gantry s EPS maxi gantry s
EPS mini gantry h EPS midi gantry h EPS maxi gantry h
Translation of the Original Assembly Instructions EN

2 – 112 Assembly instructions EN EPS Handling systems Date 08.09.2021 Version 2.0
Dear Customer,
Thank you for choosing our products and placing your trust and confidence in
our company!
These assembly and operating instructions contain all essential information you
need about your product. Our aim is to provide the required information as
concisely and clearly as possible. If, however, you still have any questions on
the contents or suggestions, please do not hesitate to contact us. We are always
grateful for any feedback.
Our team will also be glad to answer any further question you may have
regarding the EPS handling system or other options.
We wish you every success with our products!
With kind regards
Your Afag team
© Subject to modifications
The EPS handling systems have been designed by Afag according to the state
of the art. Due to the constant technical development and improvement of our
products, we reserve the right to make technical changes at any time.
Updates of our documentations
Unlike the printed documents, our digital instructions manuals, product data
sheets and catalogues are being continuously updated on our website.
Please keep in mind that the digital documents on our website are always the
latest versions.
© Copyright 2021 Fa. Afag
All contents of the present assembly and operating instructions, in particular the
texts, photographs and graphics, are protected by copyright. All rights reserved.
No part of these assembly and operating instructions may be reproduced,
distributed (made available to third parties), or transmitted in any form or by any
means, including photocopying, recording, or other electronic or mechanical
methods, without the prior written permission of Afag.
Afag Engineering GmbH
Gewerbestraße 11
D-78739 Hardt (Germany)
Tel.: [phone]
e-mail: [email protected]
Internet: www.afag.com

Table of contents
Assembly instructions DE EPS Handling systems Date 08.09.2021 Version 2.0 3–112
Table of contents
1General.................................................................................................................... 7
1.1 Contents and purpose of these assembly instructions................................. 7
1.2 Explanation of symbols................................................................................. 7
1.3 Additional symbols........................................................................................ 8
1.4 Applicable documents .................................................................................. 9
1.5 Warranty ....................................................................................................... 9
1.6 Liability.......................................................................................................... 9
2Safety instructions............................................................................................... 10
2.1 General....................................................................................................... 10
2.2 Intended use............................................................................................... 10
2.3 Foreseeable misuse ................................................................................... 10
2.4 Obligations of the operator and the personnel ........................................... 11
2.4.1 Observe the assembly instructions ...................................................... 11
2.4.2 Obligations of the operating company.................................................. 11
2.4.3 Obligations of the personnel ................................................................ 12
2.5 Personnel requirements ............................................................................. 12
2.5.1 Personnel qualification ......................................................................... 12
2.6 Personal protective equipment (PPE) ........................................................ 13
2.7 Changes and modifications ........................................................................ 13
2.8 General hazards / residual risks................................................................. 14
2.8.1 General hazards at the workplace ....................................................... 14
2.8.2 Danger due to electricity ...................................................................... 14
2.8.3 Danger due to strong magnetic fields .................................................. 15
2.8.4 Danger due to pneumatics................................................................... 15
2.8.5 Danger due to high temperatures ........................................................ 15
2.8.6 Mechanical hazards ............................................................................. 15
3Technical data ...................................................................................................... 16
3.1 EPS System mini YZ .................................................................................. 16
3.1.1 Dimensioned drawing EPS mini YZ ..................................................... 16
3.1.2 Technical data EPS mini YZ ................................................................ 17
3.1.3 Module loads EPS mini YZ .................................................................. 18
3.2 EPS System midi YZ .................................................................................. 19
3.2.1 Dimensioned drawing EPS midi YZ ..................................................... 19
3.2.2 Technical data EPS midi YZ ................................................................ 20
3.2.3 Module loads EPS midi YZ .................................................................. 21
3.3 EPS System maxi YZ ................................................................................. 22
3.3.1 Dimensioned drawing EPS maxi YZ .................................................... 22
3.3.2 Technical data EPS maxi YZ ............................................................... 23
3.3.3 Module loads EPS maxi YZ ................................................................. 24
3.4 EPS System giga YZ .................................................................................. 25
3.4.1 Dimensioned drawing EPS giga YZ..................................................... 25

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4 – 112 Assembly instructions EN EPS Handling systems Date 08.09.2021 Version 2.0
3.4.2 Technical data EPS giga YZ ................................................................ 26
3.4.3 Module loads EPS giga YZ .................................................................. 27
3.5 EPS System tera YZ................................................................................... 28
3.5.1 Dimensioned drawing EPS tera YZ...................................................... 28
3.5.2 Technical data EPS tera YZ................................................................. 29
3.5.3 Module loads EPS tera YZ................................................................... 30
3.6 EPS System mini XZ .................................................................................. 31
3.6.1 Dimensioned drawing EPS mini XZ ..................................................... 31
3.6.2 Technical data EPS mini XZ ................................................................ 32
3.6.3 Module loads EPS mini XZ .................................................................. 33
3.7 EPS System midi XZ .................................................................................. 34
3.7.1 Dimensioned drawing EPS midi XZ ..................................................... 34
3.7.2 Technical data EPS midi XZ ................................................................ 35
3.7.3 Module loads EPS midi XZ .................................................................. 36
3.8 EPS System maxi XZ ................................................................................. 37
3.8.1 Dimensioned drawing EPS maxi XZ .................................................... 37
3.8.2 Technical data EPS maxi XZ ............................................................... 38
3.8.3 Module loads EPS maxi XZ ................................................................. 39
3.9 EPS System mini XYZ................................................................................ 40
3.9.1 Dimensioned drawing EPS mini XYZ................................................... 40
3.9.2 Technical data EPS mini XYZ .............................................................. 41
3.9.3 Module loads EPS mini XYZ ................................................................ 42
3.10 EPS System midi XYZ................................................................................ 43
3.10.1 Dimensioned drawing EPS midi XYZ................................................... 43
3.10.2 Technical data EPS midi XYZ .............................................................. 44
3.10.3 Module loads EPS midi XYZ ................................................................ 45
3.11 EPS System maxi XYZ............................................................................... 46
3.11.1 Dimensioned drawing EPS maxi XYZ.................................................. 46
3.11.2 Technical data EPS maxi XYZ ............................................................. 47
3.11.3 Module loads EPS maxi XYZ ............................................................... 48
3.12 EPS mini gantry XXYZ ............................................................................... 49
3.12.1 Dimensioned drawing EPS mini gantry XXYZ ..................................... 49
3.12.2 Technical data EPS mini gantry XXYZ................................................. 50
3.12.3 Module loads EPS mini gantry XXYZ................................................... 51
3.13 EPS midi gantry XXYZ ............................................................................... 52
3.13.1 Dimensioned drawing EPS midi gantry XXYZ ..................................... 52
3.13.2 Technical data EPS midi gantry XXYZ................................................. 53
3.13.3 Module loads EPS midi gantry XXYZ................................................... 54
3.14 EPS maxy gantry XXYZ ............................................................................. 55
3.14.1 Dimensioned drawing EPS maxi gantry XXYZ .................................... 55
3.14.2 Technical data EPS maxi XYZ ............................................................. 56
3.14.3 Module loads EPS maxi gantry XXYZ.................................................. 57
3.15 EPS mini gantry s ....................................................................................... 58
3.15.1 Dimensioned drawing EPS mini gantry s............................................. 58

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Assembly instructions DE EPS Handling systems Date 08.09.2021 Version 2.0 5–112
3.15.2 Technical data EPS mini gantry s ........................................................ 59
3.15.3 Module loads EPS mini gantry s .......................................................... 60
3.16 EPS midi gantry s ....................................................................................... 61
3.16.1 Dimensioned drawing EPS midi gantry s............................................. 61
3.16.2 Technical data EPS midi gantry s ........................................................ 62
3.16.3 Module loads EPS midi gantry s .......................................................... 63
3.17 EPS maxi gantry s ...................................................................................... 64
3.17.1 Dimensioned drawing EPS maxi gantry s............................................ 64
3.17.2 Technical data EPS maxi gantry s ....................................................... 65
3.17.3 Module loads EPS maxi gantry s ......................................................... 66
3.18 EPS mini gantry h....................................................................................... 67
3.18.1 Dimensioned drawing EPS mini gantry h............................................. 67
3.18.2 Technical data EPS mini gantry h........................................................ 68
3.18.3 Module loads EPS mini gantry h .......................................................... 69
3.19 EPS midi gantry h....................................................................................... 70
3.19.1 Dimensioned drawing EPS midi gantry h............................................. 70
3.19.2 Technical data EPS midi gantry h........................................................ 71
3.19.3 Module loads EPS midi gantry h .......................................................... 72
3.20 EPS maxi gantry h...................................................................................... 73
3.20.1 Dimensioned drawing EPS maxi gantry h............................................ 73
3.20.2 Technical data EPS maxi gantry h....................................................... 74
3.20.3 Module loads EPS maxi gantry h ......................................................... 75
3.21 Overview of power supplies ....................................................................... 76
4Transport, packaging and storage ..................................................................... 77
4.1 Safety instructions for transport.................................................................. 77
4.2 Transport .................................................................................................... 77
4.3 Packaging................................................................................................... 77
4.4 Storage ....................................................................................................... 78
5Installation, assembly and setting ..................................................................... 79
5.1 Safety instructions for installation and assembly ....................................... 79
5.2 Required mounting material ....................................................................... 80
5.3 Weight compensation................................................................................. 81
5.3.1 Weight compensation with MagSpring................................................. 81
5.3.2 Weight compensation with pneumatic cylinder .................................... 81
5.4 Interfaces of the axis controllers................................................................. 81
5.4.1 Axis controller C11xx............................................................................ 82
5.4.2 Axis controller C12xx............................................................................ 83
5.4.3 Axis controller E12xx............................................................................ 85
5.5 Pin assignment and electrical connection data of the motors.................... 87
5.6 Connector assignment encoder on the controller ...................................... 88
5.7 Connector strip ........................................................................................... 89
6Commissioning .................................................................................................... 90
6.1 Safety instructions for commissioning ........................................................ 90