Afag CS 6/20-ED User manual

Assembly instructions EN CS 6/20 - CS 6/40 Date 01.06.2021 Version 2.0 1–48
Assembly and operating instructions
Compact Slide
CS 6
Translation of the Original Assembly Instructions EN
CS 6/20-ED Order no.: 50386049
CS 6/40-ED Order no.: 50386050

2 – 48 Assembly instructions EN CS 6/20 - CS 6/40 Date 01.06.2021 Version 2.0
Dear Customer,
Thank you for choosing our products and placing your trust and confidence in
our company!
These assembly and operating instructions contain all essential information you
need about your product. Our aim is to provide the required information as
concisely and clearly as possible. If, however, you still have any questions on
the contents or suggestions, please do not hesitate to contact us. We are always
grateful for any feedback.
Our team will also be glad to answer any further question you may have
regarding the compact slide CS 6 or other options.
We wish you every success with our products!
With kind regards
Your Afag team
© Subject to modifications
The compact slides CS 6 have been designed by Afag Automation AG
according to the state of the art. Due to the constant technical development and
improvement of our products, we reserve the right to make technical changes
at any time.
Updates of our documentations
Unlike the printed documents, our digital instructions manuals, product data
sheets and catalogues are being continuously updated on our website.
Please keep in mind that the digital documents on our website are always the
latest versions.
© Copyright 2021 Afag Automation AG
All contents of the present assembly and operating instructions, in particular the
texts, photographs and graphics, are protected by copyright. All rights reserved.
No part of these assembly and operating instructions may be reproduced,
distributed (made available to third parties), or transmitted in any form or by any
means, including photocopying, recording, or other electronic or mechanical
methods, without the prior written permission of Afag Automation AG.
Afag Automation AG
Luzernstrasse 32
CH-6144 Zell (Switzerland)
Tel.: [phone]
e-mail: [e-mail]
Internet: www.afag.com

Table of contents
Assembly instructions EN CS 6/20 - CS 6/40 Date 01.06.2021 Version 2.0 3–48
Table of contents
1General .................................................................................................................... 5
1.1 Contents and purpose of these assembly instructions................................. 5
1.2 Explanation of symbols................................................................................. 5
1.3 Additional symbols........................................................................................ 6
1.4 Applicable documents .................................................................................. 7
1.5 Warranty ....................................................................................................... 7
1.6 Liability.......................................................................................................... 7
2Safety instructions................................................................................................. 8
2.1 General ......................................................................................................... 8
2.2 Intended use ................................................................................................. 8
2.3 Foreseeable misuse ..................................................................................... 8
2.4 Obligations of the operator and the personnel ............................................. 9
2.4.1 Observe the assembly instructions ........................................................ 9
2.4.2 Obligations of the operating company.................................................... 9
2.4.3 Obligations of the personnel ................................................................ 10
2.5 Personnel requirements ............................................................................. 10
2.5.1 Personnel qualification ......................................................................... 10
2.6 Personal protective equipment (PPE) ........................................................ 11
2.7 Changes and modifications ........................................................................ 11
2.8 General hazards / residual risks................................................................. 12
2.8.1 General hazards at the workplace ....................................................... 12
2.8.2 Danger due to electricity ...................................................................... 13
2.8.3 Mechanical hazards ............................................................................. 13
2.8.4 Danger due to pneumatics ................................................................... 14
2.8.5 Danger caused by omitting maintenance work .................................... 14
3Technical data ...................................................................................................... 15
3.1 Dimensional drawing CS 6 ......................................................................... 15
3.2 Technical data CS 6 ................................................................................... 16
3.3 Preferred combinations CS 6 ..................................................................... 17
3.4 Slide loads CS 6 ......................................................................................... 18
4Transport, packaging and storage ..................................................................... 19
4.1 Safety instructions for transport.................................................................. 19
4.2 Scope of supply .......................................................................................... 20
4.3 Transport .................................................................................................... 20
4.4 Packaging ................................................................................................... 21
4.5 Storage ....................................................................................................... 21
5Design and description ....................................................................................... 22
5.1 Design Compact Slide ................................................................................ 22
5.2 Product description..................................................................................... 22

Table of contents
4 – 48 Assembly instructions EN CS 6/20 - CS 6/40 Date 01.06.2021 Version 2.0
5.3 Accessories CS 6 ....................................................................................... 23
6Installation, assembly & setting ......................................................................... 24
6.1 Safety Instructions for installation and assembly ....................................... 24
6.2 Installation and assembly ........................................................................... 24
6.2.1 Assembly and attachment.................................................................... 24
6.2.2Tightening torques for screws .............................................................. 26
6.2.3 Connection to the pneumatic system ................................................... 26
6.2.4 Installation and adjustment of the proximity switch.............................. 28
6.3 Adjustment of the elastomer shock absorber............................................. 30
6.3.1 Safety notes for settings....................................................................... 30
6.3.2 Adjustment of the elastomer shock absorber....................................... 31
7Commissioning .................................................................................................... 32
7.1 Safety instructions for commissioning ........................................................ 32
7.2 Commissioning of the modules .................................................................. 33
8Fault elimination................................................................................................... 34
8.1 General notes ............................................................................................. 34
8.2 Safety instructions for troubleshooting ....................................................... 34
8.3 Table fault causes and remedy .................................................................. 34
9Maintenance and repair ....................................................................................... 35
9.1 General notes ............................................................................................. 35
9.2 Safety instructions for maintenance and repair .......................................... 35
9.3 Maintenance activities and maintenance intervals..................................... 36
9.3.1 Overview of the maintenance points .................................................... 36
9.3.2 Compressed air specifications ............................................................. 37
9.3.3 Further maintenance ............................................................................ 38
9.4 Spare and wear parts lists, repairs............................................................. 38
9.4.1 General notes....................................................................................... 38
9.4.2 Safety instructions ................................................................................ 38
9.4.3 Wear parts for elastomer shock absorbers .......................................... 39
10 Decommissioning, disassembly, disposal........................................................ 40
10.1 Safety instructions for decommissioning, disassembling and disposal...... 40
10.2 Decommissioning ....................................................................................... 40
10.3 Disassembly ............................................................................................... 40
10.4 Disposal...................................................................................................... 41
11 Declaration of incorporation............................................................................... 42

General
Assembly instructions EN CS 6/20 - CS 6/40 Date 01.06.2021 Version 2.0 5–48
1 General
1.1 Contents and purpose of these assembly instructions
These assembly instructions contain important information on assembly,
commissioning, functioning and maintenance of the compact slides CS 6 to
ensure safe and efficient handling and operation.
Consistent compliance with these assembly instructions will ensure:
permanent operational reliability of the compact slide,
optimal functioning of the compact slide,
timely detection and elimination of defects (thereby reducing maintenance
and repair costs),
extension of the service life of the compact slide.
The illustrations in this manual shall provide you with a basic understanding of
the module and may vary from the actual design of your module.
1.2 Explanation of symbols
The safety notes are marked by a pictogram and a signal word. The safety notes
describe the extent of the hazard.
This note contains important additional information as well as useful tips for
safe, efficient and trouble-free operation of the compact slide.
DANGER
Danger!
This safety note indicates an imminently
hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
Warning!
This safety note points out a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Caution!
This safety note points out a potentially dangerous situation which, if not
avoided, can result in minor or slight injuries.
NOTICE
This safety note points out a potentially dangerous situation which, if not
avoided, can cause substantial damage to property and the environment.