aFe Power F1-03003 User manual

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advanced FLOW engineering
Instruction Manual P/N: F1-03003
Make: Ford Model: Super Duty Year: 03-07 Engine: V8-6.0L (td)

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Label Qty. Description Part Number
A 1 Pro Dry S Air Filter 21-90032
B 1 Air Intake Tube 05-F103003G1
C 1 Housing W/ Seal Trim 05-F103003B2
D 1 Coupler, Striaght 4” 05-00715
E 1 Coupler, Elbow 3.5” 05-01061
F 4 Clamp, 064 03-50006
G 2 Clamp, Mini 012 03-50023
H 1 Grommet, Small 03-50050
I 1 Grommet, Large 03-50112
J 1 Air Diverter 05-01060
Installation will require the following tools:
4mm Hex Key, 7/16” Socket, Socket or Nut Driver, Ratchet, Extension, Phillips & Flat-Head Screw Driver
Note: Legal in California for use on race vehicles only. The use of this device on vehicles used on public
streets or highways is strictly prohibited in California and others states that have adopted California
emission regulations.
• Please read the entire instruction manual before proceeding.
• Ensure all components listed are present.
• If you are missing any of the components, call customer support at 951-493-7100.
• Ensure you have all necessary tools before proceeding.
• Do not attempt to work on your vehicle when the engine is hot.
• Disconnect the negative battery terminal before proceeding.
• Retain factory parts for future use.
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A
BC
DE
FGHI
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J

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Refer to Figure A for steps 1-2
Step 1: Warning!! Do not disconnect the coolant reservoir hose if the engine is hot.
Remove the (2) screws 1 securing the radiator reservoir then pull forward and upward to gain
clearance.
Step 2: Unplug the harness from the MAF Sensor 2 .
REMOVAL
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1
2
Figure A

Refer to Figure B for step 3-6
Step 3: Loosen clamps 1 at turbo & filter canister & remove canister.
Step 4: Reach under the intake tube & disconnect the valve cover vent fitting.
Step 5: Disconnect the filter minder wire harness 2 .
Step 6: Pull the intake tube from vehicle.
REMOVAL
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1
11
2
Figure B

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Refer to Figure C for steps 7-9
Step 7: Install the small and large grommets on to new intake tube H & I .
Step 8: Transfer the mass air sensor & screws to the new tube.
Step 9: Remove the valve cover vent hose & fittings from the original intake & transfer to the new tube.
It may be necessary to cut the band clamps off the vent hose & use the provided small hose
clamps. The plastic elbow is inserted into the large tube grommet. Place the small hose
clamps for tightening later.
Figure C
INSTALL
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HI

Refer to Figure D for Step 10
Step 10: Preinstall the air diverter J into the 4” rubber 90-elbow coupling E .
Figure D
INSTALL
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E
J

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Refer to Figure E for step 11
Step 11: Install the silicone coupling D onto the turbo. Place both large clamps F in position but do
not tighten at this time.
Figure E
INSTALL
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F
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Refer to Figure F for step 12-14
Step 12: Install the new intake tube onto the turbo.
Step 13: Connect vent hose to valve cover fitting using the small hose clamps.
Step 14: Transfer the filter minder to the small grommet & connect wire harness.
Figure F
INSTALL
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Figure G
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INSTALL
FE
Step 15: Loosely place the (2) 064 clamps F onto the 4” coupler elbow Install the 4’ rubber elbow E
with air diverter onto the intake tube. The long leg of the rubber elbow goes over the intake
tube.
Refer to Figure G for step 15