aFe Power F1-03003 User manual

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advanced FLOW engineering
Instruction Manual P/N: F1-03003
Make: Ford Model: Super Duty Year: 03-07 Engine: V8-6.0L (td)

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Label Qty. Description Part Number
A 1 Pro Dry S Air Filter 21-90032
B 1 Air Intake Tube 05-F103003G1
C 1 Housing W/ Seal Trim 05-F103003B2
D 1 Coupler, Striaght 4” 05-00715
E 1 Coupler, Elbow 3.5” 05-01061
F 4 Clamp, 064 03-50006
G 2 Clamp, Mini 012 03-50023
H 1 Grommet, Small 03-50050
I 1 Grommet, Large 03-50112
J 1 Air Diverter 05-01060
Installation will require the following tools:
4mm Hex Key, 7/16” Socket, Socket or Nut Driver, Ratchet, Extension, Phillips & Flat-Head Screw Driver
Note: Legal in California for use on race vehicles only. The use of this device on vehicles used on public
streets or highways is strictly prohibited in California and others states that have adopted California
emission regulations.
• Please read the entire instruction manual before proceeding.
• Ensure all components listed are present.
• If you are missing any of the components, call customer support at 951-493-7100.
• Ensure you have all necessary tools before proceeding.
• Do not attempt to work on your vehicle when the engine is hot.
• Disconnect the negative battery terminal before proceeding.
• Retain factory parts for future use.
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A
BC
DE
FGHI
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J

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Refer to Figure A for steps 1-2
Step 1: Warning!! Do not disconnect the coolant reservoir hose if the engine is hot.
Remove the (2) screws 1 securing the radiator reservoir then pull forward and upward to gain
clearance.
Step 2: Unplug the harness from the MAF Sensor 2 .
REMOVAL
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1
2
Figure A

Refer to Figure B for step 3-6
Step 3: Loosen clamps 1 at turbo & filter canister & remove canister.
Step 4: Reach under the intake tube & disconnect the valve cover vent fitting.
Step 5: Disconnect the filter minder wire harness 2 .
Step 6: Pull the intake tube from vehicle.
REMOVAL
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1
11
2
Figure B

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Refer to Figure C for steps 7-9
Step 7: Install the small and large grommets on to new intake tube H & I .
Step 8: Transfer the mass air sensor & screws to the new tube.
Step 9: Remove the valve cover vent hose & fittings from the original intake & transfer to the new tube.
It may be necessary to cut the band clamps off the vent hose & use the provided small hose
clamps. The plastic elbow is inserted into the large tube grommet. Place the small hose
clamps for tightening later.
Figure C
INSTALL
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HI

Refer to Figure D for Step 10
Step 10: Preinstall the air diverter J into the 4” rubber 90-elbow coupling E .
Figure D
INSTALL
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E
J

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Refer to Figure E for step 11
Step 11: Install the silicone coupling D onto the turbo. Place both large clamps F in position but do
not tighten at this time.
Figure E
INSTALL
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F
D

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1
Refer to Figure F for step 12-14
Step 12: Install the new intake tube onto the turbo.
Step 13: Connect vent hose to valve cover fitting using the small hose clamps.
Step 14: Transfer the filter minder to the small grommet & connect wire harness.
Figure F
INSTALL
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Figure G
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INSTALL
FE
Step 15: Loosely place the (2) 064 clamps F onto the 4” coupler elbow Install the 4’ rubber elbow E
with air diverter onto the intake tube. The long leg of the rubber elbow goes over the intake
tube.
Refer to Figure G for step 15

Refer to Figure H for steps 16-17
Step 16: Drop the housing C into place & secure with the existing screw at the radiator bulkhead.
Make sure the housing bottom tab engages in its slot.
Step 17: The rubber elbow can be connected to the filter adapter & all clamps tightened.
Figure H
INSTALL
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C

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Figure I
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INSTALL
C
Step 17: Attach edge trim C to the top edge of the filter housing.
Step 18: Connect the mas sensor wire harness & install the air filter.
Step 19: Position the coolant reservoir in its original location & tighten.
Step 20: Tighten all clamps and retighten after approximately 150 miles.
Refer to Figure I for steps 17-19

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A
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Pro DRY S Air Filter
P/N: 21-90032 P/N: 40-10083 P/N: 90-59999
Pro DRY S Restore Kit aFe Power Hat
To purchase any of the items above, view airflow charts, dyno graphs, photos, and video; please go to aFepower.com.
aFe Key Chain
P/N: 40-10103
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Warranty
aFe warrants their intake systems to be free of defects from
workmanship and materials for a period of two (2) years, provided the
intake system was: A) installed in an aFe recommended application
according to aFe installation instructions; and B) the air filter has
been properly cleaned utilizing an aFe cleaning solution and oil (not
applicable on Pro DRY S filters). Damage from abuse, improper cleaning,
improper oil and improper installation or from open flame is not covered by this
limited warranty. In the event of a defect of an aFe product within the period
covered by this limited warranty, the purchaser can return the product
to the dealer where it was purchased or send the product to aFe at the
address listed on the back after obtaining a Return Good
Authorization (RGA) number from aFe. The original register receipt will be
required as proof of purchase. Purchaser will be entitled to a refund of the entire
purchase price or a replacement of the product at aFe’s discretion.
Purchaser shall be responsible for the cost of shipping the defective
product to aFe. An RGA number can be obtained by calling aFe
customer service. Products shipped without an RGA number will be
refused. A refund or replacement of the product shall be the sole remedy
available under this limited warranty and aFe shall not be responsible for
consequential or incidental damages. (Some states do not allow this
exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply). This warranty gives you
specific legal rights, and you may have other rights, which vary from
state to state.
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advanced FLOW engineering, inc.
252 Granite Street Corona, CA 92879
TEL: [phone] • TECH: 951.493.7100 x23
E-Mail:[e-mail] P/N: 06-80376
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