Agrimate Amth-pro-k-2s User manual

User Manual

BEFORE OPERATING THIS MACHINE,

PLEASE READ THESE INSTRUCTIONS CAREFULLY

DISCLAIMER: DUE TO CONSTANT UPGRADATION, FEATURES AND SPECIFICATIONS ARE

SUBJECT TO CHANGE WITHOUT NOTICE

OPERATION AND MAINTENANCE MANUAL

AMTH-PRO-K-2S

Agrimate

Kawasaki Tea leaf Harvester

INTRODUCTION

Notes on safety

I. Preface

Thank you for your purchase and use of our products. In order to avoid accidents or injury, please

read this instruction and the instruction of gasoline engine carefully before using. After reading,

please keep the instruction carefully for further reference.

II. Notes on safety

1. Any one who borrows the machine or is unclear on its operation shall accept instruction on

safe job before operating the machine.

2. The following persons shall not be allowed to operate the machine:

(1) the drunk; (2) mental patient;(3) children, pregnant woman;(4) the tired, the sick and the

drug anaphylactic.

3. Operation’s apparel

(1) Please wear long-sleeve clothing and long trousers. Do not wear wide-sleeve clothing

or wide trousers.

(2) Please wear brimmed cap and protection glasses.

(3) Wear the gloves during inspection and maintenance.

(4) Please wear anti-slip shoes.

4. No Firing or smoking

(1) Don’t store the fuel at ignitable places.

(2) Don’t smoke when starting the engine or replenishing oil.

(3) Stop the engine when replenishing oil, in case of turning over of machine or spattering

fuel onto machine body. Please wipe out the fuel on the machine body with dry cloth.

III. Connection of AMTH-PRO-K-2S tea plucker

1. Pull the ﬂexible pin on the power take-off pore. Insert the ﬂexible shaft-blanket’s with a

hole into the hole.

2. Turning round the ﬂexible shaft-blanket, insert the ﬂexible pin into the hole so this end has

been ﬁxed.

3. At the end of the ﬂexible shaft-blanket with the slot, turning round the quadrate ﬂexible

shaft synchronously, insert the hole of the power.

4. Adjust the ﬂexible shaft to meet the quadrate hole. Put the ﬂexible shaft-blanket with slot

into the socket.

5. Insert the ﬂexible shaft-pin and put the split pin on. So the installation of the ﬂexible shaft

is over.

IV. Notes before operation

1. Before operation, please make inspection and necessary adjustment and apply for repair

in case of abnormalities. If there are any abnormalities, please repair the machine in the

authorized store.

2. Inspection before operation

Location Check content Correction

Appearance Wearing-out or loosing Reinforcing

Fasteners Loosing Reinforcing

Gearbox Sufﬁcient grease Replenishing every

20 to 30 hours

Blades Rounding, breaking or deformation

of blades Replacing the components

Lubricating of blades Lubricating

Air ﬁlter Contamination Cleaning

Oil tank Sufﬁcient fuel and loosing of tank

cover Replenishing or reinforcing

Throttle Switch Smooth operation Adjusting or replacing

components

Gasoline engine switch Proper on/off operation Replacing components

Nut handle

Proper adjustment of gap between

blades Adjusting

Proper ﬁxation of handle Adjusting

V. Notes during operation

1. nspection of fuel must use the mixture of 92# ordinary gasoline and 2-stroke machine oil.

The mixing ratio shall be correct. At the ﬁrst 20 hours, 92# gasoline: 2-stroke machine oil =

20:1 (by volume ), and then change into 25:1.

2. The gasoline engine can’t suddenly stop. The speed has been adjusted to 2300~2700

round/min. Don’t change it freely.

3. Every hour the blades worked, it should be oiled with HG-10# lubricating oil. The space

between the blades should be adjusted correctly.

4. Every 8~10 hours ﬁll the gearbox with ZFG-2 lubricating oil once a time.

5. Avoid great impacts when moving the machine.

6. This machine can not be used as cropper.

7. When the gasoline engine is working, don’t touch the blades even when the clutch is apart.

8. When ﬁnishing working or moving even for a short distance, do shut off the gasoline

engine.

9. When working, do not touch the spark plug.

10. The banding angular magnitude of ﬂexible shaft can’t be too big to break. Before working,

insert the ﬂexible shaft with grease on it into the ﬂexible duct and pull it for several times.

VI. Starting and stopping of the gasoline engine

1. Press the oil pump for several times before working. The fuel goes into the carburetor. All

the throttles should be shut off.

2. When the gasoline engine is under cool state or in winter, close the red chocker of

carburetor when open the electric circuit.

3. Fix the machine and pull the starting rope.

4. After starting, add the throttle for a little and run free for 2~3 minutes to warm-up. Later,

add the throttle and work normally.

5. Stopping: Switch the throttle to low-speed to slow it down. Work 2~3 minutes for cold

running and then switch off the machine.

VII. Maintenance and adjustment

1. Because the blades work at a high speed, it should be oiled once per hour during working.

Please use HG-10# lubricating oil.

2. Inspect and adjust the space between blades. After some time of working, blades are worn

and screws are loose. These can change the normal space (about 0.05 mm), so please pay

regular attention to their working condition.

Inspect the ﬁrmness of the screws and the space between the blades. Improper space

may reduce the working ability of machine. Too large space may let the blades easy to be

broken. It does not only reduce the quality of tea, but also make the surface of tea tree

unsmooth. Too small space may lead to a large load and hardship of working or scathe the

blades.

1. Upper blade

2. Nut;

3.Washer;

4. M6 screw;

5. bottom blade

The space between the edges can be adjusted as following:

• Unscrewthenut

• Usetheplusdrivertoscrewthescrewtotheendlightlyandthenturnback3/8round

• Screwthenuttightly.Theadjustingwashershouldbeexible.

• Addthelubricatingoilontheblades.

• Startthegasolineengineandletthebladesworkathighspeedfor1minute.

• Switchoffthegasolineengineandtouchthenut.Ifhandscanundergothetemperature,

it means the adjustment is successful. If hands feel hot, loosen the crew for a little,

and adjust it until it is OK. (Notice: Please adjust it when the machine is shut off. The

screw should be in the narrow hole. If there is dirt in it, please clean it.)

3. Keep the air-feed system clean

4. Cleaning of the carbon in the spark plug and adjustment of the space. Every 25 hours

after working, please take off the spark plug and clean it. Adjust the space between the

electrodes (0.5~0.6 mm).

5. Dismantle the air cleaner after 15 hours’ work. Use the gasoline to clean it thoroughly.

Then dry and reinstall it. Dismantle the casing lid: clean the carbon and the dirt.

6. Cleaning of carburetor. When working on the bad conditions, carbon powder and dusts

on the tree may contaminate the machine, so besides cleanings after work every time,

cleanings after every 100 hours’ work are necessary. (Cleanings must be held when the oil

box is switch off.)

(Note: The inside parts has matched the machine, please do not adjust it freely.)

7. No use for long time

• Whenthemachineiscooloff,letthefuelgooutandpresstheoilpumpsothefuel

remaining in the pump goes back to the oil tank. At last, empty the fuel in the oil tank.

• Takeoffthesparkplug,anddroptheoilintothehole.Pullthestartersotheoilcovers

the inner well. Put the spark plug back.

• Cleanoutsideparts,bladesandbladeedgepress-piecesofthemachine.Putitinadry

room.

Problematic parts need repair. Necessary repairs must be committed to the appointed

repairer in the authorized shop.

VIII. Problems solving

1. Starting problems

Difference Cause Correction

Lighting a ﬁre

without a spark

Spark plug 1)The electrodes are damped.

1)The electrodes are damped.

2)The deposited carbon in the

electrodes of spark plug.

3)The rimous insulator of the

electrode or insulate bad.

4)Space between electrodes is too

small or too large.

5)The electrodes are overheated

1) Drying

2) Cleaning

3) Replacing

4) Adjust it to

0.5~0.6mm

5) Replacing it

Lighting a ﬁre

with a spark

Good

compression

1)High density of the fuel

2)Bad quality of the fuel

1)Adjusting carburetor

2)Use better fuel

Bad

compression

The casing, piston and the piston

ring has been badly worn and torn

Replacing

Carburetor 1)Lack of fuel

2)Measuring hole jammed

3)Cleaner-net jammed

1) Fill the fuel

2) Clearing

3) Clearing

Fail to supply

the fuel

Fasteners’ loosing Reinforcing

2. Power lacking

Difference Cause Correction

Good compression but fail

to burn

1)Air goes into the seam of

the fuel pump

2)Air goes into the carburetor

3)Water mixed into the fuel

4)Burn smell in the piston

5)Surround some carbon

1)Reinforcing

2)Changing the seal or

reinforcing

3)Use the good quality fuel

4)Clean every components

carefully

5)Decompounding and

clearing

Overheated 1)Low density of the fuel

2)Dusts on the fan guard and

the cylinder ﬁn

1) Adjust the carburetor

2) Clearing

Having the tendency to have

noise

1)Quality of the fuel is not so

good

2)Carbon in the fuel room

1) Change into good fuel

2) Clearing

Others 1)Air-cleaner is blocked

2)Overload

1) Clean the block

2) Limit the load

3.Stopping during working

Difference Cause Correction

Stop abruptly when working 1)Piston sintering

2)Short circuit of the

electrode due to the carbon

3)Problems of the inner part

of the magneto electric

4)Sparking cap jumps out

1)Use a ﬁle to clean the

piston and casing. The

damaged ring should be

changed

2)Cleaning

3)Dismantle and inspect it

4)Embed it as before

Stop with running spend

descend

1)Lacking fuel

2)Blocking in the inner part of

the carburetor

3)Water mixed into fuel

1)Fill the fuel

2)Inspection and clearing

3)Empty it and reﬁll the fuel

4.Stopping hardship

Difference Cause Correction

Gasoline engine Overheat of casing and piston,

spontaneous combustion

Clearing carbon of casing and

piston

Others 1)Heating top of spark plug

2)Dropping connecting wire

1) Clearing electrode and

adjusting gap 0.5~0.6 mm

2) Reconnecting

IX. Appendix

1. Technical parameter

Model AMTH-PRO-K-2S

Plucking Width (mm) 600

Transmission Ratio 4.214

Implementation Standard Q/ZCQ 001-2012

Weight (Kg) 9.5

Dimension L × W × H mm 800 x 280 x 200

2. Gasoline engine data

Displacement (cc) 25.6

Maximum power (KW/r/min) 0.67/7500

Capacity of oil tank (L) 0.6

Mixing ratio (By volume) 20:1

25:1

3. Accessory list

No. Description Format

1 Tea collecting bag Small

2 Oil tank

3 Oil tank for mixing

4 Spark plug box (socket) spanner Specialized

5 Operation instruction

SPARE PARTS DIAGRAM OF AMTH-PRO-K-2S - BLOWER

AMTH-K-2S-B1

Fan Seating

AMTH-K-2S-B5

Bush

AMTH-K-2S-B6

Left handle

AMTH-K-2S-B7

Cover plate

AMTH-K-2S-B8

Clamp cover

AMTH-K-2S-B9

Gearbox upper

AMTH-K-2S-B10

Left handle fastening plate

AMTH-K-2S-B11

Gearbox lower

AMTH-K-2S-B12

Pinion

AMTH-K-2S-B13

Clamp Cover

AMTH-K-2S-B14

Cam

AMTH-K-2S-B15

Connecting Lever

AMTH-K-2S-B16

Base Plate - Seating

AMTH-K-2S-B17

felt

AMTH-K-2S-B18

Blade-compression sheet

AMTH-K-2S-B19

Blade (upper)

AMTH-K-2S-B20

Blade (lower)

AMTH-K-2S-B21

Bottom plate(upper)

AMTH-K-2S-B22

Bottom plate(lower)

AMTH-K-2S-B23

BLADE ADJUSTMENT Bolt

AMTH-K-2S-B2

Flexible Shaft Seating

AMTH-K-2S-B3

Drive shaft

AMTH-K-2S-B4

Fastening ring

AMTH K-2S-24

BLADE ADJUSTMENT Pad

SPARE PARTS DIAGRAM OF AMTH-PRO-K-2S - BLOWER

AMTH-K-2S-B25

Blade Adjustment Pad

AMTH-K-2S-B26

Bag hook(right)

AMTH-K-2S-B27

Side plate (right)

AMTH-K-2S-B28

Bracket of air supply duct

AMTH-K-2S-B29

Air supply duct

AMTH-K-2S-B30

Bag hook (middle)

AMTH-K-2S-B31

Fan guard (upper)

AMTH-K-2S-B32

Fan Seating

AMTH-K-2S-B33

Air Intake Filter

AMTH-K-2S-B34

Segment Bevel Gear 1

AMTH-K-2S-B35

Segment Bevel Gear 2

AMTH-K-2S-B39

Guide plate (right)

AMTH-K-2S-B40

Guide plate (left)

AMTH-K-2S-B36

Fan guard (lower)

AMTH-K-2S-B37

Rubber handle

AMTH-K-2S-B38

Frame cover

AMTH-K-2S-B42

Engine seating

AMTH-K-2S-B43

wire lock

AMTH-K-2S-B44

Torsion spring

AMTH-K-2S-B45

Bearing 6001

AMTH-K-2S-B46

Bearing 6200

AMTH-K-2S-B47

Bearing 608

AMTH-K-2S-B41

Soft shaft assembly

AMTH-K-2S-B48

Bearing 6000

SPARE PARTS DIAGRAM OF AMTH-PRO-K-2S - BLOWER

AMTH-K-2S-B49

Connecting Lever Bearing

6806

AMTH-K-2S-B50

Back-bearing unit

AMTH-K-2S-B51

Throttle lever

AMTH-K-2S-B52

Throttle wire

AMTH-K-2S-B53

Side plate (left)

AMTH-K-2S-B54

Frame beam end cover

AMTH-K-2S-B55

Grease nipple

AMTH-K-2S-B56

R Pad

AMTH-K-2S-B57

Oil can

AMTH-K-2S-B58

Ratio Oil can

AMTH-K-2S-B59

tea collecting bag

AMTH-K-2S-B60

stop switch

AMTH-K-2S-B61

Clutch Drum Assy

AMTH-K-2S-B62

fan pad

AMTH-K-2S-B63

R pad(long)

SPARE PARTS DIAGRAM OF AMTH-PRO-K-2S - ENGINE

SPARE PARTS LIST OF AMTH-PRO-K-2S - ENGINE

Part No. Description

AMTH-K-2S-E 1 SCREW

AMTH-K-2S-E 2 CLEANER OUTSIDE COVER

AMTH-K-2S-E 3 CLEANER ELEMENT

AMTH-K-2S-E 4 SCREW M5×55

AMTH-K-2S-E 5 CLEANER INSIDE COVER

AMTH-K-2S-E 6 SCREW ST4.2×12-F-H

AMTH-K-2S-E 7 CHOKE

AMTH-K-2S-E 8 CHOKE HANDLE

AMTH-K-2S-E 9 CARBURETOR

AMTH-K-2S-E10 GASKET

AMTH-K-2S-E11 SCREW M5×20

AMTH-K-2S-E12 INLET MANIFOLD

AMTH-K-2S-E13 CYLINDER WASHER

AMTH-K-2S-E14 ANNUL B3×10

AMTH-K-2S-E15 SCREW M4×16

AMTH-K-2S-E16 FAN COVER

AMTH-K-2S-E17 CLUTCH STEP SCREW

AMTH-K-2S-E18 WASHER

AMTH-K-2S-E19 CLUTCH SHOE COMP.

AMTH-K-2S-E20 WASHER

AMTH-K-2S-E21 CLUTCH SPRING

AMTH-K-2S-E22 NUT M8×1

AMTH-K-2S-E23 WASHER 8

AMTH-K-2S-E24 STOP CORD COMP

AMTH-K-2S-E25 PRIMARY CORD GROMMET

AMTH-K-2S-E26 MAGNETO STATOR

AMTH-K-2S-E26A MAGNETO ROTOR

AMTH-K-2S-E27 SCREW M5×25

AMTH-K-2S-E28 FRONT HALF CRANK CASE

AMTH-K-2S-E29 GUIDE PLATE

AMTH-K-2S-E30 CRANK CASE GASKET

AMTH-K-2S-E31 OIL SEAL

AMTH-K-2S-E32 BALL BEARING 6001/P5

AMTH-K-2S-E33 KEY

AMTH-K-2S-E34 CRANK SHAFT COMP.

AMTH-K-2S-E35 REAR HALF CRANK CASE

AMTH-K-2S-E36 STARTER PULLEY ASS'Y

AMTH-K-2S-E37 STARTER PAWL SPRING

AMTH-K-2S-E38 STARTER PAWL

AMTH-K-2S-E39 SCREW M5×10

AMTH-K-2S-E40 RECOIL SPRING

AMTH-K-2S-E41 STARTER ROPE REEL

Part No. Description

AMTH-K-2S-E42 RECOIL STARTER BODY

AMTH-K-2S-E43 ROPE GUIDE

AMTH-K-2S-E44 ROPE

AMTH-K-2S-E45 STARTER HANDLE

AMTH-K-2S-E46 GASKET

AMTH-K-2S-E47 SCREW M5×14

AMTH-K-2S-E48 COVER

AMTH-K-2S-E49 COVER

AMTH-K-2S-E50 SCREW M4×12

AMTH-K-2S-E51 PLUG CAP

AMTH-K-2S-E52 CLICK SPRING

AMTH-K-2S-E53 PLUG COVER

AMTH-K-2S-E54 SPARK PLUG

AMTH-K-2S-E55 SCREW M5×18

AMTH-K-2S-E58 GASKET

AMTH-K-2S-E59 MUFFLER COMP.

AMTH-K-2S-E60 BOLT

AMTH-K-2S-E61 WASHER 5

AMTH-K-2S-E62 NUT M5

AMTH-K-2S-E63 CYLINDER

AMTH-K-2S-E64 CYLINDER WASHER

AMTH-K-2S-E65 PISTON RING

AMTH-K-2S-E66 PISTON

AMTH-K-2S-E68 PISTON PIN

AMTH-K-2S-E69 NEEDLE BEARING

AMTH-K-2S-E70 PISTON PIN CIRCLET

AMTH-K-2S-E71 FUEL TANK LID

AMTH-K-2S-E72 AIRINLET MOUTH

AMTH-K-2S-E73 FRAME

AMTH-K-2S-E74 GASKET

AMTH-K-2S-E75 INLET FUEL PIPE

AMTH-K-2S-E76 OUTLET FUEL PIPE

AMTH-K-2S-E77 PRIMARY CORD GROMMET

AMTH-K-2S-E78 CLEANER

AMTH-K-2S-E79 FUEL TANK

AMTH-K-2S-E80 SCREW M5×16

AMTH-K-2S-E81 SCREW M5×16

AMTH-K-2S-E82 STARTER PULLEY ASS'Y

AMTH-K-2S-E83 STARTER

AMTH-K-2S-E84 CAP

AMTH-K-2S-E85 STOP RING

For safety use, make sure the machine is cleaned every three-months. Before working, make sure

to inspect the ﬁlter and the nozzle,and ensure there is no impurity. After working, make sure there

is no water in the pump and the hose.

If the machine needs to be repaired in the guarantee period, please return the machine to the

shop. You need to provide the certiﬁcate of purchase in order to repair or get the substitute.

Before Packing, the machine should be cleaned, then use closed packaging, packaging should be

ﬁrm. Store the machine in dry place.

For transportation safety. The machine should comply with ISTA.

Meaning of crossed - out wheeled dustbin:

Do not dispose of electrical machines as unsorted municipal waste, use separate collection

facilities.

If electrical machines are disposed of in landﬁlls or dumps, hazardous substances can leak into

the groundwater and get into the food chain, damaging your health and well-being.

When replacing old machines with new ones, the retailer is legally obligated to take back your

old machine for disposals at least free of charge.

INSPECTION & MAINTENANCE



Purchaser’s Name & Address

Product Name

Product Serial No.

Invoice / DN No.

Date of Delivery

Dealer’s Ofﬁce Seal

Dealer Sign

Customer Sign.

I/We accept the terms and conditions of Warranty as

in the Warranty Card.

CUSTOMER COPY

Warranty Card

Purchaser’s Name & Address

Product Name

Product Serial No.

Invoice / DN No.

Date of Delivery

Dealer’s Ofﬁce Seal

Dealer Sign

Customer Sign.

I/We accept the terms and conditions of Warranty as

in the Warranty Card.

DEALER’S COPY

Warranty Card

Purchaser’s Name & Address

Product Name

Product Serial No.

Invoice / DN No.

Date of Delivery

Dealer’s Ofﬁce Seal

Dealer Sign

Customer Sign.

I/We accept the terms and conditions of Warranty as

in the Warranty Card.

COMPANY COPY

Warranty Card

AMTH-PRO-K-2S Agrimate Kawasaki Tea leaf Harvester

1. LIMITED WARRANTY PERIOD : For a period of six months from the date of Sale / delivery of the product which ever is earlier. 2. LIMITED

WARRANTY OBLIGATION : Replacement of defective part(s) by authorized dealer are free of charges. If found defective by reasons of defective

material / poor workmanship, parts will be replaced and there will be no value re-imbursement. 3. TERMS & CONDlTlONS : a. Claims under

warranty will be accepted on submission of Warranty Card duly ﬁlled and stamped by authorized dealer together with the original purchase

document. : b. Shipping / transportation / Incidental charges incurred in replacing defective parts under warranty shall be borne by the purchaser.

WARRANTY null & void if

(i) Lack of maintenance, (ii) Incorrect use of the machine or tampering, (iii) Use of non-genuine spare parts, (iv) Usage of acids, solvents, or any

ﬂammable materials, (v) Non-usage of ﬁlter water / clear water / soft water & using water above 40°C temperature, (vi) While using the pressure

washers to draw water which is contaminated with dust & solvents (eg. paint thinners, gasoline, oil, etc.), (vii) Repair done by unauthorized

service people, (viii) Those parts subject to wear & tear due to normal operations and plastic parts, rubber items etc, (ix) Loose connections,

faulty electrical ﬁxtures & ﬂuctuations in power supply.

4. Should any failure occur during or after the warranty period, customer does not have the right to interrupt payment / price discount.

5. Incidental or consequential damages like inconvenience commercial loss, loss of tie, mental agony etc.

6. Loss of any nature due to operation or non-operation is not covered under warranty.

7. All free service are at Dealer’s service point only.

8. Warranty ceases if service is not done periodically.

9. The attached card should be completed and returned to Ratnagiri Impex Pvt. Ltd. for registration immediately after sale / delivery.

10. The warranty is void unless you register the warranty card with Ratnagiri Impex Pvt. Ltd.

11. The decision of Ratnagiri Impex Pvt. Ltd., in settling the warranty is ﬁnal in all respects.

12. All disputes are subject to Bangalore Courts Jurisdiction