Aimco AcraDyne Gen III 3000 Series User manual

AcraDyne Gen III
3000 Series Nutrunners
Operations Manual
PO Box 16460, Portland OR 97292-0460 • 800-852-1368 • Fax [phone]
www.aimco-global.com

Introduction
SAVE THESE INSTRUCTIONS
1) WORK AREA
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite
the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such a s pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) This tool is intended for indoor use only.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries. If the maximum duty cycle of the attached tool is exceeded or the tool temperature exceeds 50° C.,
then the operator should wear protective hand wear (gloves).
c) Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying power tools with your finger on the switch or plugging in
power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f) Dress properly. Do no wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair
can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices
can reduce dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it
was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be
repaired.
c) This product is designed to be used in combination with the AcraDyne iEC DC tool controller for intermittent hand-held or fixtured assembly processes.
Safety Information
Thank you for purchasing this AcraDyne DC electric assembly tool, one of the lightest and fastest DC elec-
tric assembly tools on the market. When used with the AcraDyne iEC tool controller, this tool will provide
excellent productivity, ergonomics, reliability and quality on a wide range of industrial assembly applica-
tions.
2

OPERATION
Angle Head Tool Body
Multi Function
Button
Start Lever
Cable
Connection
Square/
Hex Drive
3
1. Connect tool cable to the iEC controller and the tool:
The tool cable has curved alignment tabs and slots built into
the connectors at each end to ensure proper alignment and
connection with the tool and controller.
Make sure that power is not turned on at the controller
before making any connections. Align the female connec-
tor on the cable with the male connector on the tool and insert
the cable onto the tool, then slide the connector nut onto the
threads on the cable and turn clockwise until hand-tight.
Align the male connector tab on the other end of the tool
cable with the female slot on the controller and insert the
cable into the connector, then slide the metal outer cover
onto the connection threads on the controller and turn clock-
wise until hand-tight.
2. Multifunction Button Operation:
The tool will flash all LED lights three times when power is
first turned on at the controller. After the controller finishes
initializing and displays a target toque value, the multifunction
button (MFB) is used to toggle the tool from clockwise mode
(FWD) to counter-clockwise operation mode (REV). The MFB
is the small button opposite the trigger.
The tool will initially start in clockwise mode and will have no
LED lights turned on. If the trigger is pressed, the tool will
turn on the blue LED meaning the tightening operation is
A complete tool system consists of the following items:
Controller Power cord Tool Tool Cable
underway. Pressing the MFB will cause the tool to flash yel-
low and red LED lights. Pressing the MFB again will switch
the tool back FWD mode and will indicate this with no LED
lights turned on.
3. Start Lever Operation:
To start the tool, depress the start lever. Blue LED lights will be
displayed while tightening a bolt. The tool will stop automati-
cally when it senses its target torque value or if no torque is
sensed in a specified time period. After a cycle is complete,
the tool will display green LED lights for a success, or red LED
lights for failure to reach torque/angle.
Light Ring Light Assignment
The Buzzer and Multi-Function Button are programmable in the
DSP Menu of ToolWare.
Light Color Meaning
Green Solid OK
Red Flashing Torque Low
Red Solid Torque High
Yellow Flashing Angle Low
Yellow Solid Angle High
Blue Solid Tool In-Cycle/Tool Armed
Blue Flashing P-Set Change thru MFB
All On Flashing Tool in Disassembly
Buzzer Bad Assembly/Tool in Disassembly/Power Up

PAGE HEADER HERE
GEN III 3000 SERIES ANGLE NUTRUNNERS
Assembly for: AEN33060A and AEN33090A
ITEM # AEN AEN QTY. PART # DESCRIPTION
33060A 33090A
1 X X 1 25057 NUTRUNNER HOUSING, G1-3K
2 X X 1 25525 MOTOR ASSY, 9T, 3000 SERIES
3 X X 1 25063 LED BOARD ASM.
4 X X 2 25075 SCREW, SHC 4-40X.375, STEEL, BLACK OXIDE
5 X X 2 25430 STAND-OFF, LED, 3000 SERIES
6 X X 1 25073 SCREW, SET 4-40X.375, STEEL, BLACK OXIDE
7 X X 1 25299 SPIRAL RETAINING RING
8 X X 2 20058 BELLEVILLE WASHER
9 X 1 25417 GEAR TRAIN ASSY, ANGLE HEAD
X 1 20146
10 X X 2 20201 RETAINING PIN --- 3000 SERIES
11 X X A/R 25271 SHIM. - .002
12 X X A/R 25272 SHIM. - .005
13 X X A/R 25273 SHIM. - .010
14 X X 1 25418 TOOL CONNECTOR ASM GEN III TOOLS
15 X X 1 25102 Screw, BHC4-40X.188, STEEL, BLACK OXIDE
16 X X 1 25402 T.I.D. BOARD ASM. - GEN III
17 X X 2 24934 FLAT HEAD CAP SCREW
18 X X 1 25071 SPRING, LEVER
19 X X 1 25074 LEVER ASSEMBLY
20 X X 2 20061 SCREW, LEVER
21 X X 1 25072 O-RING, LED LIGHT RING COVER
22 X X 1 20534 3000 SERIAL/MODEL LABEL
23 X X 1 25058 LIGHT RING COVER, LED
24 X X 1 25060 HANDLE COVER, REV. BUTTON
25 X X 1 24706 REV BUTTON SUB-ASSEMBLY
26 X X 1 24683 SPRING, REV BUTTON
27 X X 1 24679 RETAINING RNG
28 X X 10 24940 SCREW, FHSC 4-40 X .25 LG., STEEL, BLACK OXIDE
29 X X 1 25059 HANDLE COVER
30 X X 1 22141 SAFETY LABEL
4

PAGE HEADER HERE
GEN III 3000 SERIES ANGLE NUTRUNNERS
2
6
3
4
16
29
15
23
21
20
18
19
28
27
22
24
26
30
25
1
10
7
9
28
17
13 12
11
14
5
8
Assembly for: AEN33120A
ITEM # AEN QTY. PART # DESCRIPTION
33120A
1 X 1 25057 NUTRUNNER HOUSING, G1-3K
2 X 1 25525 MOTOR ASSY, 9T, 3000 SERIES
3 X 1 25063 LED BOARD ASM.
4 X 2 25075 SCREW, SHC 4-40X.375, STEEL, BLACK OXIDE
5 X 2 25430 STAND-OFF, LED, 3000 SERIES
6 X 1 25073 SCREW, SET 4-40X.375, STEEL, BLACK OXIDE
7 X 1 25299 SPIRAL RETAINING RING
8 X 2 20058 BELLEVILLE WASHER
9 X 1 24489 ANGLE HEAD/GEAR TRAIN ASM.
10 X 2 20201 RETAINING PIN --- 3000 SERIES
11 X A/R 25271 SHIM. - .002
12 X A/R 25272 SHIM. - .005
13 X A/R 25273 SHIM. - .010
14 X 1 25418 TOOL CONNECTOR ASM GEN III TOOLS
15 X 1 25102 Screw, BHC4-40X.188, STEEL, BLACK OXIDE
16 X 1 25402 T.I.D. BOARD ASM. - GEN III
17 X 2 24934 FLAT HEAD CAP SCREW
18 X 1 25071 SPRING, LEVER
19 X 1 25074 LEVER ASSEMBLY
20 X 2 20061 SCREW, LEVER
21 X 1 25072 O-RING, LED LIGHT RING COVER
22 X 1 20534 3000 SERIAL/MODEL LABEL
23 X 1 25058 LIGHT RING COVER, LED
24 X 1 25060 HANDLE COVER, REV. BUTTON
25 X 1 24706 REV BUTTON SUB-ASSEMBLY
26 X 1 24683 SPRING, REV BUTTON
27 X 1 24679 RETAINING RNG
28 X 10 24940 SCREW, FHSC 4-40 X .25 LG., STEEL, BLACK OXIDE
29 X 1 25059 HANDLE COVER
30 X 1 22141 SAFETY LABEL
5

6
PAGE HEADER HERE
GEN III 3000 SERIES ANGLE NUTRUNNERS
2
6
3
4
21
34
20
28
26
25
23
24
33
32
27
29
31
35
30
1
15
7
33
22
18
17
16
11
14
12
13
10
19
8
5
9
Assembly for: AEN33200A, AEN33300A and AEN33450A
ITEM # AEN AEN AEN QTY. PART # DESCRIPTION
33200A 33300A 33450A
1 X X X 1 25057 NUTRUNNER HOUSING, G1-3K
2 X X X 1 25530 MOTOR / ID BOARD ASSY, 15 T, 3000 SERIES
3 X X X 1 25063 LED BOARD ASM.
4 X X X 2 25075 SCREW, SHC 4-40X.375, STEEL, BLACK OXIDE
5 X X X 2 25430 STAND-OFF, LED, 3000 SERIES
6 X X X 1 25073 SCREW, SET 4-40X.375, STEEL, BLACK OXIDE
7 X X X 1 25299 SPIRAL RETAINING RING
8 X X X 2 20058 BELLEVILLE WASHER
9 X 1 21382 GEAR TRAIN ASSY, TRIPLE STEP, 13.94:1 RATIO
X 1 21381 GEAR TRAIN ASM. (20.74:1)
X 1 20921 GEAR TRAIN ASM. (30.87:1)
10 X X X 1 20912 WAVE SPRING --- 3000 SERIES
11 X X X 1 23461 ASSY, RIGHT ANGLE HEAD, 0.75 DRIVE, 200 NM
12 X X X 2 20911 BELLEVILLE WASHER
13 X X X 1 20924 ASSEMBLY, GEAR CARRIER, THIRD STAGE
14 X X X 2 20913 PIN, RETAINING
15 X X X 2 20201 RETAINING PIN --- 3000 SERIES
16 X X X A/R 25271 SHIM. - .002
17 X X X A/R 25272 SHIM. - .005
18 X X X A/R 25273 SHIM. - .010
19 X X X 1 25418 TOOL CONNECTOR ASM GEN III TOOLS
20 X X X 1 25102 Screw, BHC4-40X.188, STEEL, BLACK OXIDE
21 X X X 1 25402 T.I.D. BOARD ASM. - GEN III
22 X X X 2 24934 FLAT HEAD CAP SCREW
23 X X X 1 25071 SPRING, LEVER
24 X X X 1 25074 LEVER ASSEMBLY
25 X X X 2 20061 SCREW, LEVER
26 X X X 1 25072 O-RING, LED LIGHT RING COVER
27 X X X 1 20534 3000 SERIAL/MODEL LABEL
28 X X X 1 25058 LIGHT RING COVER, LED
29 X X X 1 25060 HANDLE COVER, REV. BUTTON
30 X X X 1 24706 REV BUTTON SUB-ASSEMBLY
31 X X X 1 24683 SPRING, REV BUTTON
32 X X X 1 24679 RETAINING RNG
33 X X X 10 24940 SCREW, FHSC 4-40 X .25 LG., STEEL, BLACK OXIDE
34 X X X 1 25059 HANDLE COVER
35 X X X 1 22141 SAFETY LABEL

7
PAGE HEADER HERE
GEN III 3000 SERIES IN-LINE NUTRUNNERS
2
6
3
4
16
29
15
23
21
20
18
19
28
27
22
24
26
30
25
1
10
7
9
28
17
13
12 11
32
31
8
14
5
Assembly for: AES33040A and AES33060A
ITEM # AES AES QTY. PART # DESCRIPTION
33040A 33060A
1 X X 1 25057 NUTRUNNER HOUSING, G1-3K
2 X X 1 25525 MOTOR ASSY, 9T, 3000 SERIES
3 X X 1 25063 LED BOARD ASM.
4 X X 2 25075 SCREW, SHC 4-40X.375, STEEL, BLACK OXIDE
5 X X 2 25430 STAND-OFF, LED, 3000 SERIES
6 X X 1 25073 SCREW, SET 4-40X.375, STEEL, BLACK OXIDE
7 X X 1 25299 SPIRAL RETAINING RING
8 X X 2 20058 BELLEVILLE WASHER
9 X 1 20129 INLINE GEAR TRAIN 1/2 DR. (20.74:1)
X 1 20128 INLINE GEAR TRAIN 1/2 DR. (30.87:1)
10 X X 2 20201 RETAINING PIN --- 3000 SERIES
11 X X A/R 25271 SHIM. - .002
12 X X A/R 25272 SHIM. - .005
13 X X A/R 25273 SHIM. - .010
14 X X 1 25418 TOOL CONNECTOR ASM GEN III TOOLS
15 X X 1 25102 Screw, BHC4-40X.188, STEEL, BLACK OXIDE
16 X X 1 25402 T.I.D. BOARD ASM. - GEN III
17 X X 2 24934 FLAT HEAD CAP SCREW
18 X X 1 25071 SPRING, LEVER
19 X X 1 25074 LEVER ASSEMBLY
20 X X 2 20061 SCREW, LEVER
21 X X 1 25072 O-RING, LED LIGHT RING COVER
22 X X 1 20534 3000 SERIAL/MODEL LABEL
23 X X 1 25058 LIGHT RING COVER, LED
24 X X 1 25060 HANDLE COVER, REV. BUTTON
25 X X 1 24706 REV BUTTON SUB-ASSEMBLY
26 X X 1 24683 SPRING, REV BUTTON
27 X X 1 24679 RETAINING RNG
28 X X 10 24940 SCREW, FHSC 4-40 X .25 LG., STEEL, BLACK OXIDE
29 X X 1 25059 HANDLE COVER
30 X X 1 22141 SAFETY LABEL
31 X X 1 20455 FIXTURE NUT, INLINE --- 3000 SERIES
32 X X 1 20847 REACTION BAR

8
PAGE HEADER HERE
GEN III 3000 SERIES IN-LINE NUTRUNNERS
2
6
3
4
21
34
20
28
26
25
23
24
33
32
27
29
31
35
30
1
15
7
33
22
18
17
16
11
14
12
13
10
36
37
9
19
8
5
Assembly for: AES33100A, AES33150A and AES33230A
ITEM # AES AES AES QTY. PART # DESCRIPTION
33100A 33150A 33230A
1 X X X 1 25057 NUTRUNNER HOUSING, G1-3K
2 X X X 1 25530 MOTOR / ID BOARD ASSY, 15 T, 3000 SERIES
3 X X X 1 25063 LED BOARD ASM.
4 X X X 2 25075 SCREW, SHC 4-40X.375, STEEL, BLACK OXIDE
5 X X X 2 25430 STAND-OFF, LED, 3000 SERIES
6 X X X 1 25073 SCREW, SET 4-40X.375, STEEL, BLACK OXIDE
7 X X X 1 25299 SPIRAL RETAINING RING
8 X X X 2 20058 BELLEVILLE WASHER
9 X 1 21382 GEAR TRAIN ASSY, TRIPLE STEP, 13.94:1 RATIO
X 1 21381 GEAR TRAIN ASM. (20.74:1)
X
10 X X X 1 20912 WAVE SPRING --- 3000 SERIES
11 X X X 1 20923 INLINE HEAD ASSY - 1/2 IN DRIVE
12 X X X 2 20911 BELLEVILLE WASHER
13 X X X 1 20924 ASSEMBLY, GEAR CARRIER, THIRD STAGE
14 X X X 2 20913 PIN, RETAINING
15 X X X 2 20201 RETAINING PIN --- 3000 SERIES
16 X X X A/R 25271 SHIM. - .002
17 X X X A/R 25272 SHIM. - .005
18 X X X A/R 25273 SHIM. - .010
19 X X X 1 25418 TOOL CONNECTOR ASM GEN III TOOLS
20 X X X 1 25102 Screw, BHC4-40X.188, STEEL, BLACK OXIDE
21 X X X 1 25402 T.I.D. BOARD ASM. - GEN III
22 X X X 2 24934 FLAT HEAD CAP SCREW
23 X X X 1 25071 SPRING, LEVER
24 X X X 1 25074 LEVER ASSEMBLY
25 X X X 2 20061 SCREW, LEVER
26 X X X 1 25072 O-RING, LED LIGHT RING COVER
27 X X X 1 20534 3000 SERIAL/MODEL LABEL
28 X X X 1 25058 LIGHT RING COVER, LED
29 X X X 1 25060 HANDLE COVER, REV. BUTTON
30 X X X 1 24706 REV BUTTON SUB-ASSEMBLY
31 X X X 1 24683 SPRING, REV BUTTON
32 X X X 1 24679 RETAINING RNG
33 X X X 10 24940 SCREW, FHSC 4-40 X .25 LG., STEEL, BLACK OXIDE
34 X X X 1 25059 HANDLE COVER
35 X X X 1 22141 SAFETY LABEL
36 X X X 1 20847 REACTION BAR
37 X X X 1 20455 FIXTURE NUT, INLINE --- 3000 SERIES

9
PAGE HEADER HERE
GEN III 3000 SERIES IN-LINE NUTRUNNERS
2
6
3
4
26
39
25
33
31
30
28
29
38
37
32
34
36
42
35
1
20
7
10
38
27
23
22
9
11
40
41
17
14
12 13
15 16
18
19
24
5
8
Assembly for: AES33400A and AES33600A
ITEM # AES AES QTY. PART # DESCRIPTION
33400A 33600A
1 X X 1 25057 NUTRUNNER HOUSING, G1-3K
2 X X 1 25530 MOTOR / ID BOARD ASSY, 15 T, 3000 SERIES
3 X X 1 25063 LED BOARD ASM.
4 X X 2 25075 SCREW, SHC 4-40X.375, STEEL, BLACK OXIDE
5 X X 2 25430 STAND-OFF, LED, 3000 SERIES
6 X X 1 25073 SCREW, SET 4-40X.375, STEEL, BLACK OXIDE
7 X X 1 25299 SPIRAL RETAINING RING
8 X X 2 20058 BELLEVILLE WASHER
9 X 1 23790 AV ASSY, GEARBOX, QUAD STAGE
X 1 23790 ASSY, GEARBOX, QUAD STAGE
10 X X 1 20049 BALL BEARING, 1.120 X .4720 IN
11 X X 1 20916 TRANSFER SHAFT, TRIPLE STAGE, 14T --- 3000 SERIES
12 X X 1 20017 PINION BEARING RETAINER --- 3000 SERIES
13 X X 1 21816 MYLAR WASHER
14 X X 1 21941 2ND STAGE CARRIER ASSY, 3.73:1, 28 NM
15 X X 1 20143 WAVE SPRING WASHER
16 X X 1 20057 SPIRAL LOCK RING
17 X X 1 20086 1ST STAGE CARRIER ASSY, 3.73:1
18 X X 1 20111 WAVE SPRING WASHER
19 X X 1 20019 RETAINER, BEARING, 3000 SERIES
20 X X 2 20201 RETAINING PIN --- 3000 SERIES
21 X X 1 25271 SHIM. - .002
22 X X 1 25272 SHIM. - .005
23 X X 1 25273 SHIM. - .010
24 X X 1 25418 TOOL CONNECTOR ASM GEN III TOOLS
25 X X 1 25102 Screw, BHC4-40X.188, STEEL, BLACK OXIDE
26 X X 1 25402 T.I.D. BOARD ASM. - GEN III
27 X X 2 24934 FLAT HEAD CAP SCREW
28 X X 1 25071 SPRING, LEVER
29 X X 1 25074 LEVER ASSEMBLY
30 X X 2 20061 SCREW, LEVER
31 X X 1 25072 O-RING, LED LIGHT RING COVER
32 X X 1 20534 3000 SERIAL/MODEL LABEL
33 X X 1 25058 LIGHT RING COVER, LED
34 X X 1 25060 HANDLE COVER, REV. BUTTON
35 X X 1 24706 REV BUTTON SUB-ASSEMBLY
36 X X 1 24683 SPRING, REV BUTTON
37 X X 1 24679 RETAINING RNG
38 X X 10 24940 SCREW, FHSC 4-40 X .25 LG., STEEL, BLACK OXIDE
39 X X 1 25059 HANDLE COVER
40 X X 1 23793 REACTION BAR
41 X X 1 23792 RETAINING NUT, HEX
42 X X 1 22141 SAFETY LABEL

Specifications
Environmental
•Operating Temperature: 0°C to 32°C
•Storage Temperature: 0°C to 65°C
•Humidity:
o5% to 90% RH, Non-Condensing, for temperatures 0°C to 40°C
o5% to 60% RH, Non-Condensing, for temperatures 0°C to 65°C
•Maximum Altitude of Operation: 3000m
• Maximum decibel level: 77 dB(A)
Electrical
•Motor Type: BLDC
oMotor Phase Voltage: 160 Volts Pulse DC @ Controller Supply Voltage of
120 RMS, or 320 Volts Pulse DC @ Controller Supply Voltage of 230 RMS
•Duty Cycle: The Nutrunner tools are intended for intermittent operation with recommended
maximum duty cycles not to exceed 25%. Note: actual maximum duty cycles are dependant
upon several factors including: Ambient Temperature, Tool selection, Joint conditions,
Fastening-parameter programming, and different applications and strategies. For optimum
duty cycle determination, please contact your AcraDyne sales representative.
Physical
•5.50 lbs/2.49 kg - 9.70 lbs/4.39 kg
Performance
•Torque range: 40 - 450 NM
•Speed Range: 95 - 1240 RPM
Note: Full speed 50% of rated for 3000 tools @ 120VAC.
10

NOTES
11

AIMCO CORPORATE HEADQUARTERS AIMCO CORPORATION DE MEXICO SA DE CV
10000 SE Pine Street Ave. Cristobal Colon 14529
Portland, Oregon 97216 Chihuahua, Chihuahua. 31125
Phone: [phone] Mexico
Toll Free: 1-800-852-1368 Phone: [phone]
Fax: [phone]
LIT-MAN160 Rev. 07/2020
Printed in USA ©2020 AIMCO