Air Liquide Optipuls 280 i Mounting instructions
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!OPTIPULS
280 i, 350 i,
380 i W, 500 i W
INSTRUCTION DE SECURITE D'EMPLOI ET D'ENTRETIEN
SAFETY INSTRUCTION FOR USE AND MAINTENANCE
BETRIEBS- WARTUNGS- UND SICHERHEITSANLEITUNG
ISTRUZIONI PER LA SICUREZZA NELL'USO E PER LA MANUTENZIONE
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INSTRUCCIONES DE SEGURIDAD, EMPLEO Y MANTENIMIENTO
INSTRUÇÕES DE SEGURANÇA DE UTILIZAÇÃO E DE MANUTENÇÃO
VEILIGHEIDSINSTRUCTIES VOOR GEBRUIK EN ONDERHOUD
INSTRUKTIONER FÖR SÄKERHET, ANVÄNDNING OCH UNDERHÅLL
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! "#$%$&'!! (!)!*!+,!*!#!*!$!*!"!*!-!*!'.!*!/! REF 8695-0945!
! 0"1$/$&' (!2! DS 371-3006!
! #3%"! (!4567558! !
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AB;FLC>E9<C!9E!A9:!F9C:;II9:!:9!EC;<H>IE!@!FC;KMGMEL!=9!AB>MC9!=9!EC>H>MAN!.MC9!A9!
G>I<9A!=B<EMAM:>EM;IN!
!Arc welding and plasma cutting may be dangerous for the operator and
persons close to the work area. Read the operating manual.
!#>:!.MDOEP;?9I:DOQ9MR9I!<I=!=>:!-A>:G>:DOI9M=9I!STII9I!UVC!=9I!
,9I<EW9C!<I=!UVC!-9C:;I9IX!=M9!:MDO!MI!=9C!'YO9!=9:!3CP9ME:P9C9MDO:!><UO>AE9IX!
?9UYOCAMDO!:9MIN!#>:!,9I<EW9CO>I=P<DO!=<CDOA9:9IN!
!La saldatura con arco e il taglio plasma possono essere pericolosi per
l’operatore e le persone che si trovano in prossimità della zona di lavoro.
Leggere le istruzioni per l’uso.
!.>!:;A=>=<C>!F;C!>CD;!Z!9A!D;CE9!FA>:G>!F<9=9I!:9C!F9AM?C;:;:!F>C>!9A!
;F9C>=;C!!Z!A>:!F9C:;I>:![<9!:9!9ID<9IEC>I!D9CD>!=9A!\C9>!=9!EC>P>];N!.99C!9A!
G>I<>A!=9!<EMAMW>DM^IN!
!A soldadura a arco e o corte a plasma podem ser perigosos para o operador e
para as pessoas que se encontrem próximo da zona de trabalho. Ler o manual
de utilização.
!,;;?A>::9I!9I!FA>:G>:IM]=9I!S<II9I!?9H>>CAM]S!WM]I!H;;C!=9!;F9C>E;C!9I!
=9!G9I:9I!MI!=9!;G?9HMI?!H>I!=9!Q9CSW;I9N!.99:!=9!?9PC<MS:>>IQM]WMI?N!
!Bågsvetsning och plasmaskärning kan innebära faror för operatören och
de personer som befinner sig i närheten av arbetsområdet. Läs
användarmanualen.
!,<9:H9]:IMI?!;?!FA>:G>!:S_CMI?!S>I!H_C9!U>CAM?E!U;C!;F9C>E`C9I!;?!F9C:;I9CX!
:;G!P9UMI=9C!:M?!M!I_CO9=9I!>U!>CP9]=:;GCa=9EN!._:!PC<?:>IHM:IMI?9IN!
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OPTIPULS 280 I/ 350 I/ 380 I W / 500 I W 1
!SOMMAIRE!!CONTENTS!!
CONSIGNES DE SECURITE........................................................................................3
A - INFORMATIONS GENERALES .............................................................................8
4N!-0"/"'%3%$&'!#"!.B$'/%3..3%$&'NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNb!
7N!c&d-&/$%$&'!#"!.B$'/%3..3%$&' NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNb!
eN!#"/c0$-%$&'!#"!.3!)3c"!313'%NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNf!
8N!&-%$&'/NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNf!
gN!c303c%"0$/%$hi"/!%"c2'$hi"/!#"/!&-%$-i./!$!*!M!j NNNNNNNNNNNNNNNNNNNNNNNf!
kN!#$d"'/$&'/!"%!-&$#/NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN45!
lN!c303c%"0$/%$hi"/!%"c2'$hi"/!=<!+0&i-"!#"!0")0&$#$//"d"'%NNNNNNNNNNNNNN45!
B - MISE EN SERVICE..............................................................................................11
4N!#",3..3+"!#"!.m$'/%3..3%$&'NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN44!
7N!03cc&0#"d"'%!#i!)3$/c"3i!#"!#"1$#&$0NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN44!
eN!03cc&0#"d"'%!"."c%0$hi"!3i!0"/"3iNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN44!
8N!03cc&0#"d"'%!#"!.3!%&0c2"NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN44!
C – INSTRUCTIONS D’EMPLOI ................................................................................12
4N!c2&$n!#i!)$.!#"!/&i#3+"NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN47!
7N!c2&$n!#i!+3o!#"!/&i#3+" NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN4e!
eN!d$/"!"'!d30c2"!"%!0"+.3+"/NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN4e!
8N!i%$.$/3%$&'!#i!+"'"03%"i0!-&i0!."!/&i#3+"!3!.m"."c%0&#"!
"'0&,"" NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN4e!
gN!i%$.$/3%$&'!#i!+"'"03%"i0!-&i0!."!/&i#3+"!d$+6d3+ NNNNNNNNNNNN48!
kN!c2&$n!#"/!cpc."/!#"!/&i#3+" NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN48!
lN!/2&0%!30c!-.i/!q&-%$-i./!7b5!$rNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN4g!
bN!c&')$+i03%$&'!313'c""!#i!+"'"03%"i0 NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN4g!
fN!d"//3+"/!#m"00"i0/ NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN4l!
45N!c&')$+i03%$&'!%0"/!313'c""!#i!+"'"03%"i0NNNNNNNNNNNNNNNNNNNNNNNNNNN4b!
44N!$')&0d3%$&'/!c&d-."d"'%3$0"/ NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN4f!
D – MAINTENANCE ...................................................................................................20
4N!-$"c"/!#"!0"c23'+"NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN75!
7N!-0&c"#i0"!#"!#"-3''3+"NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN74!
SCHEMAS ELECTRIQUES ET ILLUSTRATIONS....................................................84
SAFETY INSTRUCTIONS............................................................................................ 3
A - GENERAL INFORMATION.................................................................................... 8
1. PRESENTATION OF INSTALLATION............................................................. 8
2. WELDING SET CONSTITUENT ITEMS .......................................................... 8
3. FRONT PANEL DESCRIPTION....................................................................... 9
4. OPTIONS.......................................................................................................... 9
5. TECHNICAL SPECIFICATIONS OF OPTIPULS i / i w.................................... 9
6. DIMENSIONS AND WEIGHT......................................................................... 10
7. TECHNICAL SPECIFICATIONS OF COOLING UNIT................................... 10
B – STARTING UP..................................................................................................... 11
1. UNPACKING THE SET .................................................................................. 11
2. CONNECTION OF WIRE FEED HARNESS.................................................. 11
3. ELECTRICAL CONNECTIONS TO THE MAINs............................................ 11
4. TORCH CONNECTION.................................................................................. 11
C - INSTRUCTIONS FOR USE................................................................................. 12
1. CHOOSE THE WIRE...................................................................................... 12
2. CHOOSE THE WELDING GAS...................................................................... 13
3. STARTING UP AND ADJUSTMENTS ........................................................... 13
4. USE OF POWER SOURCE FOR COVERED ELECTRODE WELDING ...... 13
5. USE OF POWER SOURCE FOR MIG-MAG WELDING ............................... 14
6. WELDING CYCLES SELECTION .................................................................. 14
7. SHORT ARC PLUS (OPTIPULS 280 I)......................................................... 15
8. POWER SOURCE ADVANCED CONFIGURATION .................................... 15
9. ERRORS MESSAGES ................................................................................... 17
10. POWER SOURCE VERY ADVANCED CONFIGURATION ........................ 18
11. ADDITIONAL INFORMATION...................................................................... 19
D – MAINTENANCE................................................................................................... 20
1. SPARE PARTS............................................................................................... 20
2. DIAGNOSIS CHART....................................................................................... 21
ELECTRICAL DIAGRAMS AND FIGURES.............................................................. 84
!INHALTSVERZEICHNIS!!INDICE !
SICHERHEITSHINWEISE...........................................................................................23
A - ALLGEMEINES.....................................................................................................28
4N!-0s/"'%3%$&'!#"0!3'.3+" NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN7b!
7N!3'.3+"'3i),3iNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN7b!
eN!,"/c20"$,i'+!#"0!,"#$"'"."d"'%"NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN7f!
8N!oi,"2t0 NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN7f!
gN!%"c2'$/c2"!#3%"'!/%0&dhi".."!!&-%$-i./!!$!*!$!jNNNNNNNNNNNNNNNNNNNNNNNN7f!
kN!3,d"//i'+"'!i'#!+"j$c2%NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNe5!
lN!%"c2'$/c2"!/-"o$)$u3%$&'"'!uv2.3++0"+3%"/NNNNNNNNNNNNNNNNNNNNNNNNNNNNe5!
B - INBETRIEBNAHME..............................................................................................31
4N!3i/-3cu"'!#"0!3'.3+"NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNe4!
7N!3'/c2.i//!#"/!oj$/c2"'/c2.3ic2-3u"%"/NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNe4!
eN!'"%o3'/c2.i// NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNe4!
8N!,0"''"03'/c2.i//NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNe4!
C - BETRIEBSANWEISUNG......................................................................................32
4N!3i/j32.!#"/!/c2j"$//#032%"/NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNe7!
7N!3i/j32.!#"/!/c2j"$//+3/"/NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNe7!
eN!"$'/c23.%"'!i'#!"$'/%"..30,"$%"' NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNee!
8N!,"#$"'i'+!#"0!/%0&dhi".."!)v0!"623'#!/c2j"$//"' NNNNNNNNNNNNNee
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gN!,"#$"'i'+!#"0!/%0&dhi".."!)v0!d$+6d3+!/c2j"$//"'NNNNNNNNNNNee!
kN!3i/j23.!#"0!/c2j"$//opu."'NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNe8!
lN!/2&0%!30c!-.i/!q&-%$-i./!7b5!$rNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNeg!
bN!"0j"$%"0%"!u&')$+i03%$&'!#"0!3'.3+" NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNeg!
fN!)"2."0d".#i'+"' NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNeb!
45N!/-"o$".."!u&')$+i03%$&'!#"0!/%0&dhi".."NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNeb!
44N!oi/s%o.$c2"!$')&0d3%$&'"'NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN85!
D – WARTUNG...........................................................................................................41
4N!"0o3%/%"$."NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN84!
7N!)"2."0/ic2"NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN87!
E-SCHALTBILDER UND ABBILDUNGEN................................................................84
REGOLE DI SICUREZZA .......................................................................................... 23
A - INFORMAZIONI GENERALI................................................................................ 28
1. PRESENTAZIONE DELL’IMPIANTO............................................................. 28
2. COMPOSIZIONE DELL’IMPIANTO ............................................................... 28
3. DESCRIZIONE DEL FRONTALE................................................................... 29
4. OPZIONI ......................................................................................................... 29
5. CARATTERISTICHE TECNICHE DELL' OPTIPULS I / I W .......................... 29
6. DIMENSIONI E PESO .................................................................................... 30
7. CARATTERISTICHE TECNICHE DEL GRUPPO DI RAFFREDDAMENTOP30
B - MESSA IN SERVIZI.............................................................................................. 31
1. DISIMBALLAGGIO ......................................................................................... 31
2. COLLEGAMENTO DEL FASCIO DELLO SVOLGITORE.............................. 31
3. COLLEGAMENTO ELETTRICO ALLA RETE................................................ 31
4. COLLEGAMENTO DELLA TORCIA............................................................... 31
C - ISTRUZIONI PER L’USO..................................................................................... 32
1. SCELTA DEL FILO DI SALDATURA ............................................................. 32
2. SCELTA DEL GAS DI SALDATURA.............................................................. 32
3. AVVIAMENTO E REGOLAZIONI ................................................................... 33
4. UTILIZZO DEL GENERATORE PER LA SALDATURA CON ELETTRODO
RIVESTITO ......................................................................................................... 33
5. UTILIZZO DEL GENERATORE PER LA SALDATURA MIG-MAG ............... 33
6. SCELTA DEI CICLI DI SALDATURA ............................................................. 34
7. SHORT ARC PLUS (OPTIPULS 280 I)......................................................... 35
8. CONFIGURAZIONE AVANZATA DEL GENERATORE ............................... 35
9. MESSAGGI DI ERRORE............................................................................... 38
10. CONFIGURAZIONE MOLTO AVANZATA DEL GENERATORE ................ 38
11. ULTERIORI INFORMAZIONI ....................................................................... 40
D – MANUTENZIONE................................................................................................ 41
1. PEZZI DI RICAMBIO ...................................................................................... 41
2. PROCEDURA DI RIPARAZIONE.................................................................. 42
SCHEMA ELETTRICO E DISEGNI ........................................................................... 84
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2OPTIPULS 280 I/ 350 I/ 380 I W / 500 I W
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!SUMARIO!!ÍNDICE!!
CONSIGNAS DE SEGURIDAD..................................................................................44
A - INFORMACIONES GENERALES........................................................................49
4N!-0"/"'%3c$w'!#"!.3!$'/%3.3c$w' NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN8f!
7N!c&d-&/$c$w'!#"!.3!$'/%3.3c$w'NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN8f!
eN!#"/c0$-c$w'!#"!.3!c303!)0&'%3.NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNg5!
8N!&-c$&'"/NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNg5!
gN!c303c%"0x/%$c3/!%yc'$c3/!#".!!&-%$-i./!$!*!M!Q NNNNNNNNNNNNNNNNNNNNNNNNNNNNNg5!
kN!#$d"'/$&'"/!p!-"/&/ NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNg4!
lN!c303c%"0x/%$c3/!%yc'$c3/!#".!+0i-&!#"!0")0$+"03c$w' NNNNNNNg4!
B - PUESTA EN SERVICIO........................................................................................52
4N!#"/"d,3.3z"!#"!.3!$'/%3.3c$w' NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNg7!
7N!c&'"n$w'!#".!23o!#"!.3!#"13'3#"03 NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNg7!
eN!c&'"n$w'!".yc%0$c3!3!.3!0"# NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNg7!
8N!c&'"n$w'!#"!.3!%&0c23 NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNg7!
C - INSTRUCCIONES DE UTILIZACIÓN...................................................................53
4N!"."cc$w'!#".!2$.&!#"!/&.#3#i03NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNge!
7N!/"."cc$&'!#".!+3/!#"!/&.#"&NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNge!
eN!-i"/%3!"'!d30c23!p!3zi/%"/NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNg8!
8N!i%$.$o3c$w'!#".!+"'"03#&0!-303!/&.#3#i03!c&'!"."c%0&#&!
0"1"/%$#&NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN g8!
gN!i%$.$o3c$w'!#".!+"'"03#&0!-303!/&.#3#i03!d$+6d3+ NNNNNNNNNNNNNg8!
kN!"."cc$w'!#"!.&/!c$c.&/!#"!/&.#3#i03 NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNgg!
lN!/2&0%!30c!-.i/!q&-%$-i./!7b5!$r NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNgk!
bN!!c&')$+i03c$w'!313'o3#3!#".!+"'"03#&0NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNgk!
fN!d"'/3z"/!#"!"00&0NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNgb!
45N!c&')$+i03c$w'!dip!313'o3#3!#".!+"'"03#&0 NNNNNNNNNNNNNNNNNNNNNNNNNgb!
44N!$')&0d3c$&'"/!c&d-."d"'%30$3/ NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNk5!
D - MANTENIMIENTO................................................................................................61
4N!-$"o3/!#"!0"c3d,$& NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNk4!
7N!-0&c"#$d$"'%&!#"!0"-303c$w'NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNk7!
ESQUEMAS ELÉCTRICOS E ILUSTRACIONES.....................................................84
RECOMENDAÇÕES DE SEGURANÇA....................................................................44
A - INFORMATIONS GENERALES ...........................................................................49
1. APRESENTAÇÃO DA INSTALAÇÃO.............................................................49
2. COMPOSIÇÃO DA INSTALAÇÃO..................................................................49
3. DESCRIÇÃO DO PAINEL DIANTEIRO ..........................................................50
4. OPÇÕES..........................................................................................................50
5. ESPECIFICAÇÕES TÉCNICAS DO OPTIPULS I / i w..................................50
6. DIMENSÕES E PESO.....................................................................................51
7. CARACTERÍSTICAS TÉCNICAS DO GRUPO DE REGRIGERAÇÃO..........51
B - COLOCAÇÃO EM SERVIÇO ...............................................................................52
1. DESEMBALAGEM DA INSTALAÇÃO ............................................................52
2. LIGAÇÃO DO FEIXE DE LIGAÇÃO DO ALIMENTADOR DE FIO.................52
3. LIGAÇÃO ELÉCTRICA À REDE.....................................................................52
4. LIGAÇÃO DA TOCHA .....................................................................................52
C - INSTRUÇÕES DE UTILIZAÇÃO..........................................................................53
1. ESCOLHA DO FIO DE SOLDADURA ............................................................53
2. ESCOLHA DO GÁS DE SOLDADURA...........................................................53
3. LIGAÇÃO E REGULAÇÕES ...........................................................................54
4. UTILIZAÇÃO DO GERADOR PARA A SOLDADURA COM ELÉCTRODO
REVESTIDO........................................................................................................54
5. UTILIZAÇÃO DO GERADOR PARA A SOLDADURA MIG-MAG ..................54
6. ESCOLHA DOS CICLOS DE SOLDADURA ..................................................55
7. SHORT ARC PLUS (OPTIPULS 280 I) .........................................................56
8. CONFIGURAÇÃO AVANÇADA DO GERADOR ...........................................56
9. MENSAGENS DE ERRO ................................................................................58
10. CONFIGURAÇÃO MUITO AVANÇADA DO GERADOR..............................58
11. INFORMAÇÕES COMPLEMENTARES .......................................................60
D - MANUTENÇÃO.....................................................................................................61
1. PEÇAS SOBRESSELENTES..........................................................................61
2. PROCEDIMENTO DE REPARAÇÃO .............................................................62
ESQUEMAS ELÉCTRICOS E ILUSTRAÇÕES.........................................................84
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!INHOUD!!INNEHÅLLSFÖRTECKNING!!
VEILIGHEIDSINSTRUCTIE........................................................................................64
A - ALGEMENE INFORMATIE...................................................................................69
4N!1&&0/%"..$'+!13'!#"!$'/%3..3%$"NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNkf!
7N!/3d"'/%"..$'+!13'!#"!$'/%3..3%$"NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNkf!
eN!,"/c20$z1$'+!)0&'%-3'"".NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNl5!
8N!&-%$"/ NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNl5!
gN!%"c2'$/c2"!/-"c$)$c3%$"/!&-%$-i./!$!*!M!j NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNl5!
kN!3)d"%$'+"'!"'!+"j$c2%NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNl4!
lN!%"c2'$/c2"!u"'d"0u"'!13'!#"!u&".+0&"-NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNl4!
B - OPSTARTEN ........................................................................................................72
4N!1"0-3uu$'+!1"0j$z#"0"'NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNl7!
7N!33'/.i$%$'+!13'!#"!23/-".,i'#".NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNl7!
eN!"."u%0$/c2"!33'/.i$%$'+!&-!#"!2&&)#."$#$'+NNNNNNNNNNNNNNNNNNNNNNNNNNNNNl7!
8N!33'/.i$%$'+!13'!#"!%&&0%/NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNl7!
C - GEBRUIKSAANWIJZINGEN................................................................................73
4N!.3/#033#!u$"o"'NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNle!
7N!u"io"!13'!2"%!.3/+3/ NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNle!
eN!&-/%30%"'!"'!3)/%".."'NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNl8!
8N!+",0i$u!13'!#"!+"'"03%&0!1&&0!2"%!.3//"'!d"%!,"u."#"!
"."u%0&#"NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNl8!
gN!+"'"03%&0!+",0i$u"'!1&&0!d$+6d3+!.3//"'NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNl8!
kN!.3/cpc.$!u$"o"'NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNlg!
lN!/2&0%!30c!-.i/!q&-%$-i./!7b5!$r NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNlk!
bN!!+"313'c""0#"!c&')$+i03%$"!+"'"03%&0NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNlk!
fN!)&i%d".#$'+"' NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN lb!
45N!"0+!+"313'c""0#"!c&')$+i03%$"!+"'"03%&0NNNNNNNNNNNNNNNNNNNNNNNNNNNlf!
44N!,$zu&d"'#"!$')&0d3%$"NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN b5!
D - ONDERHOUD.......................................................................................................81
4N!j$//"./%iuu"'NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNb4!
7N!-0&,."d"'!{!&-.&//$'+"'NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNb7!
ELEKTRISCH SCHEMA'S EN ILLUSTRATIE...........................................................84
SÄKERHETSINSTRUKTIONER.................................................................................64
A - ALLMÄN INFORMATION.....................................................................................69
1. BESKRIVNING AV installationEN ...................................................................69
2. SVETSMASKINENS OLIKA DELAR...............................................................69
3. BESKRIVNING AV FRAMSIDAN....................................................................70
4. TILLVAL...........................................................................................................70
5. OPTIPULS I / i W TEKNISKA DATA...............................................................70
6. DIMENSIONER OCH VIKTER ........................................................................71
7. TEKNISKA SPECIFIKATIONER OM KYLAGGREGAT..................................71
B - IGÅNGSÄTTNING.................................................................................................72
1. UPPACKNING.................................................................................................72
2. ANSLUTNING AV MATARVERKSKABELN ...................................................72
3. ElANSLUTNING TILL NÄTET .........................................................................72
4. ANSLUTNING AV SVETSPISTOLEN.............................................................72
C - INSTRUKTIONER FÖR ANVÄNDNING...............................................................73
1. VAL AV SVETSTRÅD .....................................................................................73
2. VAL AV SVETSGAS........................................................................................73
3. START OCH INSTÄLLNINGAR ......................................................................74
4. ANVÄNDNING AV STRÖMKÄLLAN FÖR SVETSNING MED
RÖRELEKTRODER ............................................................................................74
5. ANVÄNDNING AV STRÖMKÄLLAN FÖR MIG-MAG SVETSNING...............74
6. VAL AV SVETSFÖRLOPP..............................................................................75
7. SHORT ARC PLUS (OPTIPULS 280 I) .........................................................76
8. AVANCERAD KONFIGURERING AV STRÖMKÄLLAN................................76
9. FELMEDDELANDEN ......................................................................................78
10. MYCKET AVANCERAD KONFIGURERING AV STRÖMKÄLLAN ..............79
11. KOMPLETTERANDE INFORMATION..........................................................80
D – UNDERHÅLL........................................................................................................81
1. RESERVDELAR..............................................................................................81
2. REPARATION .................................................................................................82
ELSHEMAN OCH ILLUSTRATIONER......................................................................84
!
! !
!
OPTIPULS 280 I/ 350 I/ 380 I W / 500 I W 3
CONSIGNES DE SECURITE SAFETY INSTRUCTIONS
.>!/3)!H;<:!C9G9CDM9!=9!A>!D;IUM>ID9![<9!H;<:!A<M!>H9W!>DD;C=L9!9I!>D[<LC>IE!D9E!
>FF>C9MA![<M!H;<:!=;II9C>!9IEM|C9!:>EM:U>DEM;I!:M!H;<:!C9:F9DE9W!:9:!D;I=MEM;I:!
=B9GFA;M!9E!=B9IEC9EM9IN!
SAF thanks you for the trust that you place in our company by purchasing this
equipment which will provide you with complete satisfaction if you comply with its
conditions for use and maintenance.
c9E!>FF>C9MA!;<!D9EE9!MI:E>AA>EM;I!>!LEL!D;I:EC<ME!=>I:!A9!:ECMDE!C9:F9DE!=9:!Directives
Européennes Basses-tensions (73/23/CEE) et CEM (89/336/CEE)X!D9DM!F>C!
AB>FFAMD>EM;I!=9:!I;CG9:!C9:F9DEMH9:!EN 60974-1 (règles de sécurité pour le matériel
électrique, Partie 1 : source de courant de soudage) 9E EN 60974-10 (Compatibilité
Electromagnétique CEM). (Norme produite pour le soudage à l'arc)N!
This equipment was built in the strictest compliance with Low-Voltage European
Directives (73/23/CEE) and CEM (89/336/CEE), through application of the respective
standards EN 60974-1 (Safety Rules for Electric Equipment, Part 1: Welding
Current Source) and EN 60974-10 (Electromagnetic Compatibility CEM).
(Standards produced for arc welding).
.>!F;AA<EM;I!LA9DEC;G>?ILEM[<9!=9:!L[<MF9G9IE:!LA9DECM[<9:!9:E!F;<C!<I9!?C>I=9!F>CE!
=<9!><!C>Z;II9G9IE!=<!D}PA>?9!=9!ABMI:E>AA>EM;IN!"I!D>:!=9!FC;PA|G9!=9!FC;KMGMEL!
9IEC9!>FF>C9MA:!LA9DECM[<9:X!H9<MAA9W!=>I:!D9!D>:!H;<:!C>FFC;DO9C!=9!A>!/3)![<M!
9K>GMI9C>!A9:!D>:!F>CEMD<AM9C:N!
Electromagnetic pollution of electric equipment is largely due to radiation from the
installation wiring. In case of problems, contact SAF which will examine special cases.
ATTENTION!(!A>!/3)!9:E!=L?>?L9!=9!E;<E9!C9:F;I:>PMAMEL!9I!D>:!=9!
G;=MUMD>EM;IX!=B>=];IDEM;I!=9!D;GF;:>IE:!;<!=9!:;<:!9I:9GPA9:X!
;<!=B<I9![<9AD;I[<9!EC>I:U;CG>EM;I!=9!AB>FF>C9MA!;<!=9!
ABMI:E>AA>EM;IX!9UU9DE<L!F>C!A9!DAM9IE!;<!F>C!<I!EM9C:X!:>I:!<I!>DD;C=!
FCL>A>PA9!:FLDMUM[<9!LDCME!F>C!A>!/3)!9AA96GJG9N!
CAUTION: SAF declines all responsibility in case of modification,
addition of components or subassemblies, or any transformation
of the equipment carried out by the customer or a third-party,
without prior specific written agreement from SAF.
.9:!G>ELCM9A:!;P]9E!=9!A>!FCL:9IE9!MI:EC<DEM;I!F9<H9IEX!>::;DML:!@!=B><EC9:!LALG9IE:X!
D;I:EME<9C!<I9!~G>DOMI9~![<M!E;GP9!>A;C:!=>I:!A9!DO>GF!=B>FFAMD>EM;I!=9!A> directive
européenne 91/368/CEE!=LUMIM::>IE!A9:!9KM?9ID9:!9::9IEM9AA9:!=9!:>IEL!9E!=9!
:LD<CMEL!(!qC9FCM:9!=>I:!A9!code du travail français Art. L233-5 Décrets du
29.12.1992)N!.>!/3)!I9!F9<E!JEC9!E9I<9!C9:F;I:>PA9!F;<C!E;<E9!>::;DM>EM;I!
=BLALG9IE:![<M!I9!:9C>ME!F>:!=9!:;I!U>MEN!
The equipment, subject of these instructions, when combined with other items, may
constitute a "machine", which then comes under the scope of application of European
Directive 91/368/CEE defining the essential requirements for health and safety:
(included in the French Labor Regulations, Art. L233-5 Decrees dated December
29th 1992). SAF may not be held liable for any combination of items which it has not
recommended.
-;<C!H;EC9!:LD<CMELX!I;<:!H;<:!MI=M[<;I:!DM6>FC|:!<I9!AM:E9!I;I!AMGME>EMH9!=9!
C9D;GG>I=>EM;I:!;<!;PAM?>EM;I:!=;IE!<I9!F>CEM9!MGF;CE>IE9!UM?<C9!=>I:!A9!D;=9!=<!EC>H>MAN!
For your safety, we are providing below, a non-exhaustive list of recommendations or
obligations, a substantial part of which is included in the Labor Regulations.
.>!/3)!H;<:!C9G9CDM9!=9!PM9I!H;<A;MC!A<M!EC>I:G9EEC9!E;<E9!>I;G>AM9![<9!H;<:!
D;I:E>E9CM9W!=>I:!A>!CL=>DEM;I!=9!D9EE9!MI:EC<DEM;IN!
SAF would ask you to advise it of any anomaly that you may note in the preparation of
this notice.
Vous devez impérativement lire les pages de sécurité ci-après
avant la mise en service de votre installation :!It is absolutely essential that you read the following safety-
pages before starting up your welding-set :
1. sécurité électrique (cf. page 3)
2. sécurité contre les fumées, les vapeurs, les gaz nocifs et toxiques (cf.
page 4)
3. sécurité contre les rayonnements lumineux (cf. page 5)
4. sécurité contre le bruit (cf. page 5)
5. sécurité contre le feu (cf. page 6)
6. sécurité d'emploi des gaz (cf. page 6)
7. sécurité du personnel (cf. page 7)
1. electric safety (see page 3)
2. protection from smoke, vapors, harmful and toxic gases (see page 4)
3. protection from luminous radiation (see page 5)
4. protection from noise (see page 5)
5. protection from fire (see page 6)
6. safety in the use of gases (see page 6)
7. safety of persons (see page 7)
!
ATTENTION!(!<I!?LILC>E9<C!=9!:;<=>?9*D;<F>?9!I9!=;ME!JEC9!
<EMAM:L![<9!F;<C!A>!U;IDEM;I!@!A>[<9AA9!MA!>!LEL!=9:EMILN!$A!I9!=;ME!JEC9!
9I!><D<I!D>:!<EMAM:LX!I;E>GG9IE!F;<C!A9!C9DO>C?9G9IE!=9:!
P>EE9CM9:X!=LD;I?LA>EM;I!=9:!D;I=<ME:!=B9><X!DO><UU>?9!=9!A;D><K!
F>C!>=];IDEM;I!=9!CL:M:E>ID9:X!9EDNNN!
CAUTION: a welding cutting power-source must be used only for
the function for which it is intended. In no case may it be used,
especially to recharge batteries, unfreeze water pipes, heat
premises through the addition of resistors, and so forth...
!
!1. SÉCURITE ÉLECTRIQUE q#yc0"%!bb645gk!#i!486446bbr (BRANCHEMENT, ENTRETIEN, DEPANNAGE)
/ ELECTRIC SAFETY (DECREE 88-1056 DATED NOVEMBER 14TH 1988)
(CONNECTION, MAINTENANCE, TROUBLESHOOTING)
.9:!MIE9CH9IEM;I:!U>ME9:!:<C!A9:!MI:E>AA>EM;I:!LA9DECM[<9:!=;MH9IE!JEC9!D;IUML9:!@!=9:!
F9C:;II9:![<>AMUML9:!F;<C!A9:!9UU9DE<9CN!
Servicing operations carried out on electric installations must be entrusted to persons
qualified to perform them.
->C!F9C:;II9:![<>AMUML9:X!;I!9IE9I=!=9:!:FLDM>AM:E9:![<MX!?C}D9!@!A9<C!U;CG>EM;I!
E9DOIM[<9X!:;IE!9I!LE>E!=9!F9CD9H;MC!A9:!=>I?9C:!FC;H9I>IE!=<!:;<=>?9!9E!=9!
ABLA9DECMDMELN!
By qualified persons is meant specialists who, as a result of their technical training,
are capable of recognizing dangers resulting from welding and electricity.
a) Branchement sur le réseau des sources de courant de
soudage / coupage a) Connecting the welding/cutting current sources to the mains
a.1)!3H>IE!=9!C>DD;C=9C!H;EC9!>FF>C9MAX!H;<:!=9H9W!HLCMUM9C![<9!(! a.1) Before connecting your equipment, you must check that:
!" A9!D;GFE9<CX!A9!=M:F;:MEMU!=9!FC;E9DEM;I!D;IEC9!A9:!:<CMIE9I:MEL:!9E!A9:!D;<CE6
DMCD<ME:X!A9:!:;DA9:!9E!UMDO9:!=9:!FCM:9:!9E!ABMI:E>AA>EM;I!LA9DECM[<9X!:;IE!
D;GF>EMPA9:!>H9D!:>!F<M::>ID9!G>KMG>A9!9E!:>!E9I:M;I!=B>AMG9IE>EM;I!qDUN!
A9:!FA>[<9:!:M?I>ALEM[<9:r!9E!D;IU;CG9:!><K!I;CG9:!9E!CL?A9G9IE>EM;I:!9I!
HM?<9<C!•!
!" the meter, the protection device against excess currents and short-circuits, the
connector sockets and plugs of the outlets and electric installation are compatible
with its maximum power and its supply voltage (see the constructor's nameplates),
and comply with applicable standards and regulations ;
a.2)!.9!PC>IDO9G9IEX!G;I;FO>:L!;<!ECMFO>:L!>H9D!E9CC9X!:9!U>ME!HM>!A>!FC;E9DEM;I!
=B<I!=M:F;:MEMU!@!D;<C>IE!=MUULC9IEM9A6CL:M=<9A!=9!G;Z9II9!;<!O><E9!:9I:MPMAMEL!
q=M:];IDE9<C!=MUULC9IEM9A!•!:9I:MPMAMEL!D;GFCM:9!9IEC9!4!3!9E!e5!G3!r!(!
a.2) Connection, single-phase or three-phase with ground, is carried out via the
protection of a differential-residual current device with medium or high
sensitivity (differential circuit-breaker; sensitivity between 1 A and 30 mA ):
!" :M!A9!D}PA9!9:E!PC>IDOL!@!F;:E9!UMK9X!A>!E9CC9X!:M!9AA9!9:E!FCLH<9X!I9!=;ME!]>G>M:!JEC9!
D;<FL9!F>C!A9!=M:F;:MEMU!=9!FC;E9DEM;I!D;IEC9!A9:!DO;D:!LA9DECM[<9:!•!
!" if the wire is connected to a fixed station, the ground, if there is one, must
never be cut off from electric shocks by the protection device;
!" :;I!MIE9CC<FE9<CX!:BMA!9KM:E9X!9:E!:<C!A>!F;:MEM;I!~300"%~!•! !" its switch, if there is one, is on the "OFF" position;
!" A9!D}PA9!=B>AMG9IE>EM;I!:M!MA!IB9:E!F>:!U;<CIM!=;ME!JEC9!=<!EZF9!~230!i/"~!•! !" the power-supply cable , if it is not supplied, must be of the "HAR USE" type ;
! !
!
!
4OPTIPULS 280 I/ 350 I/ 380 I W / 500 I W
!" H;EC9!DMCD<ME!=B>AMG9IE>EM;I!LA9DECM[<9!=;ME!JEC9!L[<MFL!=B<I!=M:F;:MEMU!=B>CCJE!
=B<C?9ID9X!>M:LG9IE!C9D;II>M::>PA9!9E!=M:F;:L!=9!G>IM|C9!@!JEC9!U>DMA9G9IE!
9E!C>FM=9G9IE!>DD9::MPA9N!
!" your electric power-supply circuit must be equipped with an emergency
shutdown device, which is easy to recognize and positioned so as to be
easily and quickly accessible.
b) Poste de travail b) Work-station
.>!GM:9!9I!€<HC9!=<!:;<=>?9!9E!D;<F>?9!@!AB>CD!MGFAM[<9!A9!:ECMDE!C9:F9DE!=9:!
D;I=MEM;I:!=9!:LD<CMEL!HM:6@6HM:!=9:!D;<C>IE:!LA9DECM[<9:N!
Implementation of arc welding and cutting implies strict compliance with safety
conditions with respect to electric currents.
3::<C9W!H;<:![<B><D<I9!FM|D9!GLE>AAM[<9!>DD9::MPA9!><K!;FLC>E9<C:!9E!@!A9<C:!>M=9:!
I9!F9<E!9IEC9C!9I!D;IE>DE!=MC9DE!;<!MI=MC9DE!>H9D!<I!D;I=<DE9<C!=9!FO>:9!;<!A9!I9<EC9!
=<!CL:9><!=B>AMG9IE>EM;IN!
Make sure that no metallic part accessible to operators and their assistants can come into
direct or indirect contact with a live wire or the neutral of the power-supply network.
'B<EMAM:9W![<9!=9:!F;CE9:!LA9DEC;=9:!9E!E;CDO9:!F>CU>ME9G9IE!M:;AL:N! Use only electrode holders and torches which are perfectly insulated.
.B;FLC>E9<C!=;ME!JEC9!M:;AL!=<!:;A!9E!=9!A>!FM|D9!@!:;<=9C!q?>IE:X!DO><::<C9:!=9!
:LD<CMELX!HJE9G9IE:!:9D:X!E>PAM9C!=9!D<MCX!9EDNNNrN!
The operator must be insulated from the ground-surface and the workpiece (gloves,
safety shoes, dry clothes, leather apron, and so forth...).
,C>IDO9W!A9!D}PA9!=9!G>::9!:<C!A>!FM|D9!A9!FA<:!FC|:!F;::MPA9!=9!A>!W;I9!=9!:;<=>?9!
9E!=9!U>•;I!:‚C9!qD9DM!>UMI!=B>::<C9C!<I9!P;II9!DMCD<A>EM;I!=<!D;<C>IErN!
Connect the ground conductor to the part as close as possible to the welding area and
in a secure manner (this is in order to ensure good current flow).
'9!F>:!E;<DO9C!:MG<AE>ILG9IE!A9!UMA!LA9DEC;=9!q;<!A>!P<:9r!9E!A>!FM|D9N! Do not touch the electrode wire and the part (or the nozzle) simultaneously.
.;C:[<9!A9:!EC>H><K!=9!:;<=>?9!=;MH9IE!JEC9!9UU9DE<L:!O;C:!=9:!D;I=MEM;I:!O>PME<9AA9:!
9E!I;CG>A9:!=9!EC>H>MA!>H9D!CM:[<9!>DDC<!=9!DO;D!LA9DECM[<9!q9K!(!!9ID9MIE9!=>I:!
A>[<9AA9!AB;FLC>E9<C!G>I[<9!=B>M:>ID9r!=9:!FCLD><EM;I:!:<FFALG9IE>MC9:!=;MH9IE!JEC9!
FCM:9:!9E!I;E>GG9IE!(!
When welding work has to be carried out outside the usual and normal working conditions with
increased risk of electric shock (for example: enclosure in which the operator finds it difficult to
maneuver) additional safety precautions must be taken, particularly:
!"AB<EMAM:>EM;I!=B<I9!:;<CD9!=9!D;<C>IE!=9!:;<=>?9*D;<F>?9!G>C[<L9! !"the use of a welding/cutting current source marked
!"A9!C9IU;CD9G9IE!=9!A>!FC;E9DEM;I!MI=MHM=<9AA9N! !"reinforcing of individual protection.
c) Entretien / Dépannage c) Maintenance / Troubleshooting
3H>IE!E;<E9!HLCMUMD>EM;I!MIE9CI9!9E!CLF>C>EM;IX!H;<:!=9H9W!H;<:!>::<C9C![<9!AB>FF>C9MA!
9:E!:LF>CL!=9!ABMI:E>AA>EM;I!LA9DECM[<9!F>C!D;I:M?I>EM;I!q;I!9IE9I=!F>C!D;I:M?I>EM;IX!<I!
9I:9GPA9!=B;FLC>EM;I:!=9:EMIL9:!@!:LF>C9C!9E!@!G>MIE9IMC!AB>FF>C9MA!O;C:!E9I:M;IrN!
Before any internal verifications and repair work, make sure that the equipment is separated
from the electric installation by electrical isolation (by electrical isolation is meant a group of
operations designed to separate and keep the equipment de-energized).
c9CE>MI:!>FF>C9MA:!:;IE!G<IM:!=B<I!DMCD<ME!=B>G;C•>?9!2%N2)!q:M?I>AL!F>C!<I9!FA>[<9rN!
Vous ne devez jamais intervenir sur ce circuit!qD;IE>DE9C!A>!/3)!F;<C!E;<E9!
MIE9CH9IEM;IrN!
Some equipment has a HV.HF striking circuit (indicated by a plate). You must never
work or perform servicing operations on this circuit (contact SAF for all servicing
operations).
1;<:!=9H9W!HLCMUM9C!><!G;MI:!E;<:!A9:!k!G;M:!A9!P;I!LE>E!=BM:;A9G9IE!9E!A9:!C>DD;C=9G9IE:!=9:!
>FF>C9MA:!9E!>DD9::;MC9:!LA9DECM[<9:X!E9A:![<9!!FCM:9:X!D}PA9:!:;<FA9:X!?>MI9:X!D;II9DE9<C:X!
FC;A;I?>E9<C:X!FMID9:!=9!FM|D9:X!F;CE96LA9DEC;=9:!;<!E;CDO9:NNN!
At least every six months, you must check the proper condition of the insulation and
connections of the electric equipment and accessories such as plugs, flexible wires,
ducts, connectors, extension leads, part-holders, electrode-holders, or torches...
.9:!EC>H><K!=B9IEC9EM9I!9E!=9!CLF>C>EM;I!=9:!9IH9A;FF9:!9E!?>MI9:!M:;A>IE9:!=;MH9IE!
JEC9!9UU9DE<L9:!GMI<EM9<:9G9IEN!
Maintenance and repair work on the jackets and insulating ducts must be carried out
extremely carefully.
)>ME9:!CLF>C9C!F>C!<I!:FLDM>AM:E9X!;<!GM9<K!U>ME9:!A<M!C9GFA>D9C!A9:!FM|D9:!=LU9DE<9<:9:N! Have defective parts repaired by a specialist, or better still, have them replaced.
1LCMUM9C!FLCM;=M[<9G9IE!A9!P;I!:9CC>?9!9E!A>!FC;FC9EL!=9:!D;II9DEM;I:!LA9DECM[<9:N! Routinely check the proper tightening and cleanliness of the electric connections.
1;MC!FA<:!A;MI!A9!DO>FMEC9!d3$'%"'3'c"!D;I:>DCL!FA<:!F>CEMD<AM|C9G9IE!@!AB9IEC9EM9I!
9E!><!=LF>II>?9!=9!H;EC9!G>ELCM9AN!
See the MAINTENANCE section below, dealing in particular with maintenance and
troubleshooting on your equipment.
!
2. SECURITE CONTRE LES FUMEES, LES VAPEURS, LES GAZ NOCIFS ET TOXIQUES
/ PROTECTION FROM SMOKE, VAPORS, HARMFUL AND TOXIC GASES
.9:!;FLC>EM;I:!=9!:;<=>?9!9E!=9!D;<F>?9!=;MH9IE!JEC9!9KLD<EL9:!:<C!=9:!
9GFA>D9G9IE:!D;IH9I>PA9G9IE!>LCL:N!
Welding and cutting operations must be carried out in areas which are suitably
ventilated.
.9:!LGM::M;I:!:;<:!U;CG9!=9!?>WX!U<GL9:!MI:>A<PC9:X!?JI>IE9:!;<!=>I?9C9<:9:!F;<C!
A>!:>IEL!=9:!EC>H>MAA9<C:X!=;MH9IE!JEC9!D>FEL9:!><!U<C!9E!@!G9:<C9!=9!A9<C!FC;=<DEM;IX!
><!FA<:!FC|:!=9!A9<C!:;<CD9!=mLGM::M;I!9E!><::M!9UUMD>D9G9IE![<9!F;::MPA9N!(Art. R232-
1-7 Décret 84-1093 du 7-12-84)N!
Emissions in the form of gas or fumes which are harmful, disturbing or dangerous for
the health of workers, must be collected progressively as they are produced, and as
close to their source of emission and as efficiently as possible. (Art. R232-1-7 Decree
84-1093 dated December 7th 1984).
.9:!D>FE9<C:!=9!U<GL9:!=;MH9IE!JEC9!C9AML:!@!<I!:Z:E|G9!=m>:FMC>EM;I!=9!E9AA9!G>IM|C9!
[<9!A9:!LH9IE<9AA9:!D;ID9IEC>EM;I:!=9!F;AA<>IE:!I9!=LF>::9IE!F>:!A9:!H>A9<C:!AMGME9:N!
Smoke sensors must be linked to a suction system so that any possible
concentrations of pollutants do not exceed the limit values.
';<:!H;<:!C9D;GG>I=;I:!=9!D;I:<AE9C!A9!~Guide pratique deventilationn°7 - ED668~X!
;FLC>EM;I!=9!:;<=>?9!@!Am>CD!=9!Am$I:EME<E!'>EM;I>A!=9!09DO9CDO9!9E!=9!/LD<CMEL!q$'0/rX!=>I:!
A9[<9A!UM?<C9IE!=9:!GLEO;=9:!=9!D>AD<A:!9E!=MUULC9IE:!9K9GFA9:!FC>EM[<9:!=m>FFAMD>EM;IN!
We would recommend that you consult the "Practical Ventilation Guidelines n°7 -
ED 668", arc welding operation, National Institute of Research and Safety (INRS), in
which are given the calculation methods and various practical application examples.
.>!/3)!H;<:!FC;F;:9!E;<E9!<I9!?>GG9!=9!:Z:E|G9:!=B>:FMC>EM;I!CLF;I=>IE!@!H;:!P9:;MI:N! SAF proposes an entire range of suction systems corresponding to your needs.
!" Casparticulierdes solvants chlorés (utiliséspour nettoyer oudégraisser): !" Special case of chlorinated solvents (used for cleaningor grease-removal):
!"A9:!H>F9<C:!=9!D9:!:;AH>IE:X!:;<GM:9:!><!C>Z;II9G9IE!=m<I!>CD!GJG9!
LA;M?IL!F9<H9IEX!=>I:!D9CE>MI:!D>:X!:9!EC>I:U;CG9C!9I!?>W!E;KM[<9:N!
1LCMUM9C![<9!A9:!FM|D9:!@!:;<=9C!:;M9IE!:|DO9:N!
!"vapors from these solvents, subjected to radiation from an arc, even a
remote one, can, in certain cases, be transformed into toxic gases.
Check that the workpieces are dry.
!"A;C:[<mMA:!I9!:;IE!F>:!=>I:!<I9!9ID9MIE9!LE>IDO9X!AB<:>?9!=9!D9:!
:;AH>IE:!9:E!@!FC;:DCMC9!=>I:!<I!9I=C;ME!;ƒ!]>MAAM::9IE!=9:!>CD:!
LA9DECM[<9:N!
!"when they are not in an impermeable enclosure, the use of these
solvents is to be prohibited in an area where there is electric arc jump.
!
! !
!
OPTIPULS 280 I/ 350 I/ 380 I W / 500 I W 5
!
!
3. SECURITE CONTRE LES RAYONNEMENTS LUMINEUX /
PROTECTION FROM LUMINOUS RADIATION
$A!9:E!MI=M:F9I:>PA9!=9!H;<:!FC;EL?9C!A9:!Z9<K!D;IEC9!A9:!D;<F:!=B>CD!qLPA;<M::9G9IE!
=9!AB>CD!9I!A<GM|C9!HM:MPA9!9E!A9:!C>Z;II9G9IE:!MIUC>C;<?9!9E!<AEC>HM;A9ErN!
It is absolutely essential that your protect your eyes from blinding glare (glare of arc in
visible light and infrared and ultraviolet radiation).
.9!G>:[<9!=9!:;<=>?9X!:>I:!;<!>H9D!D>:[<9X!=;ME!E;<];<C:!JEC9!G<IM!=B<I!UMAEC9!
FC;E9DE9<C!=;IE!ABLDO9A;I!=LF9I=!=9!ABMIE9I:MEL!=<!D;<C>IE!=9!AB>CD!=9!:;<=>?9!q';CG9!
"'!4kfrN!
The welding mask, without or with helmet, must always be equipped with a protective filter
whose gradation depends on the welding arc current intensity (EN 169 Standard).
.9!UMAEC9!D;A;CL!F9<E!JEC9!FC;EL?L!=9:!DO;D:!9E!FC;]9DEM;I:!F>C!<I!H9CC9!EC>I:F>C9IE!
:ME<L!:<C!A>!U>D9!>H>IE!=<!G>:[<9N!
The colored filter may be protected from impacts and spatter by means of a
transparent glass located on the front of the mask.
"I!D>:!=9!C9GFA>D9G9IE!=<!UMAEC9X!H;<:!=9H9W!D;I:9CH9C!A9:!GJG9:!CLULC9ID9:!
q'<GLC;!=9!ABLDO9A;I!=B;F>DMELrN!
When you replace the filter, you must use the same references, (Opacity gradation
number).
.9:!F9C:;II9:X!=>I:!A9!H;M:MI>?9!=9!AB;FLC>E9<C!9E!@!U;CEM;CM!:9:!>M=9:X!=;MH9IE!JEC9!
FC;EL?L9:!F>C!ABMIE9CF;:MEM;I!=BLDC>I:!>=>FEL:X!=9!A<I9EE9:!=9!FC;E9DEM;I!>IEM6i1!9E!:M!
P9:;MI!F>C!<I!G>:[<9!G<IM!=<!UMAEC9!FC;E9DE9<C!>=>FELN!
Persons near the operator and necessarily his assistants, must be protected by
interposing adapted screens, anti-UV protective goggles and if necessary, by a mask
equipped with the adapted protective filter.
!" %>PA9><!=;II>IE!A9!I<GLC;!=BLDO9A;I!q4r!9E!<EMAM:>EM;I!C9D;GG>I=L9!F;<C!A9!
:;<=>?9!@!AB>CD!(!
!" Table giving the gradation number (1) and recommended use for arc
welding:
!
q4r6!/9A;I!A9:!D;I=MEM;I:!=B<EMAM:>EM;IX!A9!I<GLC;!=BLDO9A;I!MGGL=M>E9G9IE!:<FLCM9<C!
;<!A9!I<GLC;!=BLDO9A;I!MGGL=M>E9G9IE!MIULCM9<C!F9<H9IE!JEC9!<EMAM:L:N!
(1)- Depending on use-conditions, the immediately-higher gradation number or the
immediately-lower gradation number may be used.
q7r6!.B9KFC9::M;I!~GLE><K!A;<C=:~!D;<HC9!A9:!>DM9C:X!A9:!>DM9C:!>AAML:X!A9!D<MHC9!9E!:9:!
>AAM>?9:X!9EDNNN!
(2)- The expression " heavy metals " covers steels, alloyed steels, copper and its
alloys, and so forth...
';E9!(!A9:!W;I9:!O>DO<CL9:!DM6=9::<:!D;CC9:F;I=9IE!><K!=;G>MI9:!;ƒ!A9:!FC;DL=L:!
=9!:;<=>?9!I9!:;IE!F>:!O>PME<9AA9G9IE!<EMAM:L:!=>I:!A>!FC>EM[<9!>DE<9AA9!=<!:;<=>?9N!
Note: the shaded areas above correspond to fields in which welding processes are not
generally used in current welding practice.
!
4. SECURITE CONTRE LE BRUIT /
PROTECTION FROM NOISE
.9!PC<ME!LGM:!F>C!<I9!G>DOMI9!=9!:;<=>?9!;<!=9!D;<F>?9!=LF9I=!=9!FA<:M9<C:!F>C>G|EC9:!9E!
I;E>GG9IE!(!ABMIE9I:MEL!=9!:;<=>?9*D;<F>?9X!A9!FC;DL=L!qd$+!6!d$+!-i./"!6!%$+!9EDNNNr!9E!
l'environnement!qA;D><K!FA<:!;<!G;MI:!?C>I=X!CLH9CPLC>EM;I!=9:!G<C:!9EDNNNrN!
Noise emitted by a welding or cutting machine depends on several parameters, and
particularly: the welding/cutting intensity, the process (MIG - MIG PULSE - TIG and so forth...)
and theenvironment(premises which or more or less spacious, reverberation from the walls,
and so forth...)..
.9!PC<ME!@!HM=9!=9:!?LILC>E9<C:!=9!:;<=>?9*D;<F>?9!=9!A>!/3)!9:E!9I!?LILC>A!
MIULCM9<C!@!l5!=,!q3rN!
The no-load noise from SAF welding/cutting power-sources is generally less than 70dB (A).
.BLGM::M;I!:;I;C9!qIMH9><!=9!FC9::M;I!>D;<:EM[<9r!=9!D9:!?LILC>E9<C:!F9<EX!9I!
:;<=>?9!;<!9I!D;<F>?9X!=LF>::9C!bg!=,!q3r!><!F;:E9!=9!EC>H>MAN!
The noise emission (acoustic pressure level) of these power-sources may, during welding or
cutting, exceed 85 dB (A) at the work-station.
$A!D;IHM9IE!=;ID!=9!H;<:!>::<C9C!F>C!=9:!G9:<C9:!>FFC;FCML9:!:<C!A9!AM9<!=9!EC>H>MA!9E!
=>I:!A9:!D;I=MEM;I:!=B<EMAM:>EM;I!=9!EC>H>MAX
! !
!
!
6OPTIPULS 280 I/ 350 I/ 380 I W / 500 I W
!
!
5. SECURITE CONTRE LE FEU /
PROTECTION FROM FIRE
"A;M?I9W!A9:!FC;=<ME:!9E!A9:!L[<MF9G9IE:!MIUA>GG>PA9:!=9!A>!W;I9!=9!FC;]9DEM;I:!
FC;H9I>IE!=9!AB>CDX!;<!FC;EL?9W6A9:N!
Remove inflammable products and equipment from the area where arc spatter may
occur, or protect them.
'9!F>:!:;<=9C!;<!D;<F9C!@!FC;KMGMEL!=9!D;I=<ME!=B>LC>EM;IX!=9!D;I=<ME9!=9!?>W!9E!
><EC9!MI:E>AA>EM;I!F;<H>IE!FC;F>?9C!A9!U9<!C>FM=9G9IEN!
Do not weld or cut near a ventilation pipe, gas pipe or other installation which might
cause the fire to spread quickly.
"I!C|?A9!?LILC>AX!AB;FLC>E9<C!=;ME!>H;MC!<I!9KEMIDE9<C!@!FC;KMGMEL!=9!A<MN!.B9KEMIDE9<C!
=9HC>!JEC9!D;GF>EMPA9!>H9D!A9!EZF9!=9!U9<!:<:D9FEMPA9!=9!:9!=LDA>C9CN!
As a general rule, the operator should have a fire-extinguisher near him. The fire-
extinguisher must be compatible with the type of fire which may break out.
3::<C9W6H;<:!=<!!P;I!F;:MEM;II9G9IE!=9!A>!D;II9KM;I!=9!G>::9N!iI!G><H>M:!D;IE>DE!
=9!D9AA96DM!9:E!:<:D9FEMPA9!=B9IEC>„I9C!<I!>CD![<M!A<M!GJG9!F;<CC>ME!!9IEC>„I9C!<I!
MID9I=M9N!
Make sure of the proper positioning of the ground connection. If this has a faulty
contact, it may cause an arc which itself could cause a fire.
!
6. SECURITE D’EMPLOI DES GAZ /
SAFETY IN THE USE OF GASES
a) Consignes communes à l’ensemble des gaz a) Recommendations for all types of gas
a.1) Risques encourus a.1) Risks incurred
#9!G><H>M:9:!D;I=MEM;I:!=m<EMAM:>EM;I!=9:!?>W!9KF;:9IE!Am<EMAM:>E9<C!@!=9<K!
=>I?9C:!FCMIDMF><KX!9I!F>CEMD<AM9C!9I!D>:!=9!EC>H>MA!9I!9:F>D9!D;IUMIL!(!
Faulty use of gas exposes the user to two main dangers, especially when
working in confined spaces :
!!!!A9!=>I?9C!=m>:FOZKM9!;<!=mMIE;KMD>EM;I!
!
the danger of asphyxiation or intoxication
!!!!A9!=>I?9C!=mMID9I=M9!9E!=m9KFA;:M;I!
!
the danger of fire and of explosion
a.2.) Précautions à respecter a.2.) Precautionary measures to comply with
!" /E;DS>?9!:;<:!U;CG9!D;GFCMGL9!9I!P;<E9MAA9:!!" Storage in compressed form in cylinders
c;IU;CG9W6H;<:!><K!D;I:M?I9:!=9!:LD<CMEL!=;IIL9:!F>C!A9!
U;<CIM::9<C!=9!?>W!9E!9I!F>CEMD<AM9C!(!
Comply with the safety instructions given by the gas supplier and
especially:
!"A9:!W;I9:!=9!:E;DS>?9!;<!=m9GFA;M!=;MH9IE!F;::L=9C!<I9!
P;II9!H9IEMA>EM;IX!JEC9!:<UUM:>GG9IE!LA;M?IL9:!=9!A>!W;I9!=9!
D;<F>?9!:;<=>?9!9E!><EC9:!:;<CD9:!=9!DO>A9<CX!9E!JEC9!@!
Am>PCM!=m<I!MIDM=9IE!E9DOIM[<9!•!
!"the storage or use areas must be properly ventilated and
sufficiently distant from the cutting/welding area and other
sources of heat, and not be susceptible to technical incidents;
!">CCMG9W!A9:!P;<E9MAA9:X!LHME9W!A9:!DO;D:!•! !"fasten the cylinders securely, avoid impacts;
!"F>:!=9!DO>A9<C!9KD9::MH9!q…!g5†!crN! !"no excessive heat (> 50° C).
!" c>I>AM:>EM;I:!9E!E<Z><E9CM9:!!" Piping and tubing
!"HLCMUM9W!FLCM;=M[<9G9IE!AmLE>IDOLMEL!=9:!D>I>AM:>EM;I:!UMK9:!
>MI:M![<9!=9:!E<Z><E9CM9:!9I!D>;<EDO;<D!•!
!"routinely check the impermeability of the fixed piping as well
as the rubber tubing;
!"I9!=LE9DE9W!]>G>M:!<I9!U<ME9!>H9D!<I9!UA>GG9N!iEMAM:9W!<I!
=LE9DE9<C!>FFC;FCML!;<X!@!=LU><E!=9!Am9><!:>H;II9<:9!9E!<I!
FMID9><!•!
!"never use a flame to detect a leak. Use an appropriate
detector or, in the absence of this, use soapy water and a
brush;
!"<EMAM:9W!=9:!E<Z><K!=9!D;<A9<C:!D;IH9IEM;II9AA9:!9I!U;IDEM;I!
=9:!?>W!•!
!"use conventional colors for the pipes, according to the
different gases;
!"=M:ECMP<9W!A9:!?>W!><K!FC9::M;I:!C9D;GG>I=L9:!:<C!A9:!
I;EMD9:!=9:!G>ELCM9A:!•!
!"distribute the gas at the pressures recommended on the
equipment instructions;
!"I9!A>M::9W!F>:!EC>„I9C!A9:!E<Z><K!=>I:!A9:!>E9AM9C:!•!MA:!CM:[<9IE!
=mZ!JEC9!=LELCM;CL:N!
!"do not leave hoses lying about in the workshops; they may be
damaged.
!" iEMAM:>EM;I!=9:!>FF>C9MA:!!" Use of the equipment
!"Im<EMAM:9W![<9!=9:!>FF>C9MA:!D;I•<:!F;<C!A9:!?>W!<EMAM:L:!•! !"use only equipment which is designed for the gas used;
!"HLCMUM9W![<9!A>!P;<E9MAA9!9E!A9!=LE9I=9<C!D;CC9:F;I=9IE!PM9I!><!
?>W!ILD9::>MC9!F;<C!A9!FC;DL=L!•!
!"check that the cylinder and the pressure-reducing valve
correspond to the gas necessary for the process;
!"I9!?C>M::9W!]>G>M:!A9:!C;PMI9E:X!G>I;9<HC9W6A9:!>H9D!
=;<D9<C!•!
!"never lubricate the cocks, handle them gently;
!"=LE9I=9<C!(! !"pressure-reducing valve:
!#!Im;<PAM9W!F>:!=9!F<C?9C!A9:!C;PMI9E:!=9!P;<E9MAA9:!
! >H>IE!=9!C>DD;C=9C!A9!=LE9I=9<C!
#
do not forget to bleed the cylinder cocks before
connecting the pressure-reducing valve
!#!>::<C9W6H;<:![<9!A>!HM:!=9!=LE9IE9!9:E!=9::9CCL9!
! >H>IE!A9!PC>IDO9G9IE!:<C!A>!! P;<E9MAA9!
#
make sure that the pressure-reducing screw
is loosened before connection to the cylinder
!#!HLCMUM9C!PM9I!A9!:9CC>?9!=<!C>DD;C=!=9!AM>M:;I!>H>IE!
! =B;<HCMC!A9!C;PMI9E!=9!P;<E9MAA9!
#
check that the coupling is properly tightened
before opening the cylinder cock
!#!IB;<HC9W!D9!=9CIM9C![<9!A9IE9G9IE!9E!=B<I9!
! UC>DEM;I!=9!E;<CN!
#
open the latter very slowly, a fraction of a turn.
!"9I!D>:!=9!U<ME9!I9!=9::9CC9W!]>G>M:!<I!C>DD;C=!:;<:!
FC9::M;IX!U9CG9W!=B>P;C=!A9!C;PMI9E!=9!P;<E9MAA9N!
!"in case of leak, never loosen a fitting under pressure; first
close the cylinder cock.
!" %C>H>MA!9I!9:F>D9!D;IUMIL! qE9A:
!
! !
!
OPTIPULS 280 I/ 350 I/ 380 I W / 500 I W 7
19MAA9W!@!D9![<BMA!Z!>ME!<I9!H9IEMA>EM;I!>=L[<>E9!9I!>DD;C=>IE!<I9!
>EE9IEM;I!F>CEMD<AM|C9!(!
Make sure that there is adequate ventilation, paying special attention
to:
!"@!A>!:;<:6;KZ?LI>EM;I! !"to under-oxygenation
!"@!A>!:<C6;KZ?LI>EM;I! !"to over-oxygenation
!"><K!9KD|:!=9!?>W!D;GP<:EMPA9N! !"to excesses of combustible gases.
a.3) Intervention à la suite d’un accident a.3) Actions subsequent to an accident
"I!D>:!=9!U<ME9!I;I69IUA>GGL9!(! In case of non-ignited leak:
!"U9CG9W!Am>CCMHL9!=<!?>W! !"close the gas inlet
!"Im<EMAM:9W!IM!UA>GG9X!IM!>FF>C9MA!LA9DECM[<9!=>I:!A>!W;I9!;ƒ!A>!
U<ME9!:m9:E!CLF>I=<9N!
!"do not use a flame, or electric equipment in the area where
the leak has spread.
"I!D>:!=9!U<ME9!9IUA>GGL9!(! In case of ignited leak:
!"U9CG9W!Am>CCMHL9!=9!?>W!:M!A9!C;PMI9E!9:E!>DD9::MPA9! !"close the gas inlet if the cock is accessible
!"<EMAM:9W!=9:!9KEMIDE9<C:!@!F;<=C9! !"use powder-type fire-extinguishers
!":M!A>!U<ME9!I9!F9<E!JEC9!>CCJEL9X!A>M::9W!PC‚A9C!9I!C9UC;M=M::>IE!
A9:!P;<E9MAA9:!9E!A9:!MI:E>AA>EM;I:!H;M:MI9:N!
!"if the leak cannot be stopped, let it burn while cooling down
the cylinders and nearby installations.
"I!D>:!=m>:FOZKM9!(! In case of asphyxiation:
!"C>G9I9C!A>!HMDEMG9!><!?C>I=!>MC! !"remove the victim into the open air
!"D;GG9ID9C!A>!C9:FMC>EM;I!>CEMUMDM9AA9!9E!>FF9A9C!A9:!:9D;<C:N! !"start artificial respiration and summon help.
b) Consignes supplémentaires pour certains gaz b) Additional recommendations for certain gases
b.1) Gaz et mélanges gazeux contenant moins de 20 % de CO2 b.1) Gas and gaseous mixtures containing less than 20 % CO2
/M!D9:!?>W!;<!GLA>I?9:!FC9II9IE!A>!FA>D9!=9!Am;KZ?|I9!=>I:!Am>MC!MA!Z!>!
CM:[<9!=m>:FOZKM9X!<I9!>EG;:FO|C9!D;IE9I>IE!G;MI:!=9!4l!‡!=m;KZ?|I9!
LE>IE!=>I?9C9<:9!qDUN!DM6=9::<:!F>C>?C>FO9!ˆ%C>H>MA!9I!9:F>D9!D;IUMIL‰rN!
If these gases or mixtures take the place of the oxygen in the air, there is
risk of asphyxiation; an atmosphere containing less than 17 % oxygen is
dangerous (see paragraph above, “Work in Confined Spaces”).
b.2) Hydrogène et mélanges gazeux combustibles à base d'hydrogène b.2) Hydrogen and combustibles gaseous mixtures with hydrogen bases
cm9:E!<I!?>W!EC|:!AL?9CN!"I!D>:!=9!U<ME9!MA!:m>DD<G<A9!:;<:!A9!FA>U;I=!;<!=>I:!A9:!
D>HMEL:N!-CLH;MC!<I9!H9IEMA>EM;I!><K!9I=C;ME:!@!CM:[<9N!
This is a very light gas. In case of leak, it accumulates under the ceiling or in
cavities. Provide ventilation at the places which are at risk.
cm9:E!<I!?>W!MIUA>GG>PA9N!.>!UA>GG9!=mOZ=C;?|I9!9:E!FC9:[<9!MIHM:MPA9!(!
CM:[<9:!=9!PC‚A<C9:N!
This is an inflammable gas. The hydrogen flame is almost invisible: risks
of burns.
.9:!GLA>I?9:!>MC!*!OZ=C;?|I9!9E!;KZ?|I9!*!OZ=C;?|I9!:;IE!9KFA;:MU:!=>I:!
=9:!FA>?9:!=9!FC;F;CEM;I:!LE9I=<9:!(!
Air / hydrogen and oxygen / hydrogen mixtures are explosive within
extended percentage ranges:
!"8!@!l8Xg!‡!=mOZ=C;?|I9!=>I:!Am>MC! !"4 to 74.5 % hydrogen in the air
!"8!@!f8!‡!=mOZ=C;?|I9!=>I:!Am;KZ?|I9N! !"4 to 94 % hydrogen in oxygen.
/E;DS9C!A9:!P;<E9MAA9:!9I!FA9MI!>MC!;<!=>I:!<I!A;D>A!PM9I!H9IEMALN!"HME9C!
E;<E9!U<ME9!9I!AMGME>IE!><!GMIMG<G!A9!I;GPC9!=9!C>DD;C=:N!
Store the cylinders in the open air or in well-ventilated premises. Avoid
leaks by limiting the number of fittings as much as possible.
.mOZ=C;?|I9!UC>?MAM:9!D9CE>MI:!GLE><K!(!A9:!>DM9C:!U;CE9G9IE!>AAML:X!A9!
D<MHC9!I;I!=L:;KZ=LX!A9!EME>I9N!
Hydrogen makes certain metals brittle: highly-alloyed steels, unskilled
copper, titanium.
iEMAM:9W!=9:!>DM9C:!><K!D>C>DELCM:EM[<9:!G;=LCL9:!9E!>Z>IE!<I9!P;II9!
CL:MAM9ID9!;<!=<!D<MHC9!=L:;KZ=LN!
Use steels with moderate characteristics and with good resilience or killed
copper.
!
7. SECURITE DU PERSONNEL /
SAFETY OF PERSONS
!" .B;FLC>E9<C!=;ME!E;<];<C:!F;CE9C!<I9!FC;E9DEM;I!M:;A>IE9!MI=MHM=<9AA9N! !" The operator must always wear individual insulating protection.
!" c9EE9!FC;E9DEM;I!=;ME!JEC9!G>MIE9I<9!:|DO9!F;<C!LHME9C!A9:!DO;D:!LA9DECM[<9:!9E!
FC;FC9:!qF>:!=9!FCL:9ID9!=BO<MA9r!F;<C!LHME9C!ABMIUA>GG>EM;IN!
!" This protection must be kept dry in order to avoid electric shocks - and clean
(no presence of oil) to avoid inflammation.
!" 3::<C9W6H;<:!=<!P;I!LE>E!=9:!L[<MF9G9IE:!=9!FC;E9DEM;I!9E!C9I;<H9A9W6A9:!
CL?<AM|C9G9IE!>UMI!=BJEC9!F>CU>ME9G9IE!FC;EL?LN!
!" Make sure the equipment is in good condition and renew it regularly in order to
ensure complete protection.
!" +>C=9C!A9:!L[<MF9G9IE:!=9!FC;E9DEM;I:!A;C:!=<!C9UC;M=M::9G9IE!=9:!:;<=<C9:X!
D>C!MA!F9<E!Z!>H;MC!FC;]9DEM;I!=9!A>MEM9C!;<!=9!D;GF;:>IE:!=9!:D;CM9:N!
!" Protect the equipment when welds are cooling, since there may be projection
of slag or cinder components.
!" c;I:M?I9:!:<FFALG9IE>MC9:!F;<C!AB9GFA;M!=<!AM[<M=9!=9!C9UC;M=M::9G9IE
! !
!
!
A- 8 OPTIPULS 280 I/ 350 I/ 380 I W / 500 I W
A - INFORMATIONS GENERALES A - GENERAL INFORMATION
!
1. PRESENTATION DE L'INSTALLATION 1. PRESENTATION OF INSTALLATION
!
.m&-%$-i./!!M!*!M!j 9:E!<I9!MI:E>AA>EM;I!=9!:;<=>?9X!F9CG9EE>IE!=9!EC>H>MAA9C!9I!d$+6
d3+!D;<C>IE!AM::9!;<!D;<C>IE!F<A:LN!.9:!CL?A>?9:!=9!A>!E9I:M;I!=9!:;<=>?9!9E!=9!A>!
HME9::9!=9!UMA!:;IE!D;IEMI<:N!
The OPTIPULS i / i W is a welding set enabling one to work in smooth current or
pulsed current MIG-MAG. The welding voltage and wire speed adjustments are
continuous.
.>!E9DOI;A;?M9!F;<C!A>!:;<CD9!=9!F<M::>ID9!9:E!=<!EZF9!&'#i."i0!qEC>I:M:E;C:rN!
.m9I:9GPA9!=9!A>!G>DOMI9!9:E!FMA;EL!F>C!GMDC;6D;IECŠA9<CN!!
Technology of the power source is the INVERTER ( transistor) type. The whole
welding machine is micro-controller driven.
c9:!DO;MK!D;IU|C9IE!><!?LILC>E9<C!<I9!:;<FA9::9!=m9GFA;MX!<I9!UA9KMPMAMEL!9E!
=m9KD9AA9IE9:![<>AMEL:!=m>G;C•>?9!9E!=9!:;<=>?9N!
These technologies make the power source easy to use, flexible and with excellent
striking and welding qualities.
.9:!D>C>DELCM:EM[<9:!=9!Am&-%$-i./!M!*!M!j!A<M!F9CG9EE9IE!=9!(! The OPTIPULS i / i w’ characteristics enable it to :
!" :;<=9C!@!AmLA9DEC;=9!9IC;PL9! !" weld with covered electrode
!" :;<=9C!9I!d$+6d3+!D;<C>IE!AM::9! !" weld in smooth current MIG-MAG
!" :;<=9C!9I!d$+!D;<C>IE!F<A:L!=>I:!E;<E9!A>!FA>?9!;ƒ!D9!G;=9!=9!
EC>I:U9CE!9:E!<EMA9!9E!D9!@!F>CEMC!=9!4!GG!=mLF>M::9<C!=9!EŠA9!
!" weld in pulsed current MIG in the entire range where this transfer
method is of use, as of sheet-metal thickness of 1 mm
!" =LHM=9C!=9:!UMA:!=9!I>E<C9:!=MUULC9IE9:! !" feed wires of different types
!" >H;MC!A9!=LHM=>?9!><!F;:E9!=9!EC>H>MA!
!"8!A;I?<9<C:!=9!U>M:D9><!=M:F;IMPA9!9I!:E>I=>C=!q7X!gX45X!4g!Gr!
!" have the wire-feed at the workstation
!"4 harness lengths available in standard version (2, 5, 10, 15 m)
!" FCLCL?A9C!C>FM=9G9IE!A9:!F>C>G|EC9:!=9!:;<=>?9!?C}D9!@!Am&-%$!
/Z:E9G!
!" pre-adjust the welding parameters quickly using the OPTI System
!" HM:<>AM:9C!DA>MC9G9IE!A9:!F>C>G|EC9:!=9!:;<=>?9N! !" see the welding parameters clearly.
!
! "A9DEC;=9!9IC;PL9!*!
!Covered electrode!
d$+6d3+!D;<C>IE!AM::9!
Smooth current MIG-MAG!
)MA:!=9!I>E<C9:!=MUULC9IE9:!
Feed wires of different types
#M>G|EC9:!>DD9FEL:!
Diameters accepted
&-%$-i./!7b5!$! /O;CE!>CD!*!:F>CZ!>CD!]<:[<m@!*!
from to!7l53!
#9!5Nb!GG!@!4N7!GG!
From 0.8 mm to 1.2 mm
!
&-%$-i./!eg5!$!*!eb5!$!j!
/O;CE!>CD!9E!:F>CZ!>CD!=9!e5!3!@!
eg5!3!
Short arc and spray arc from
30 A to 350 A
!
#9!5Nb!GG!@!4Nk!GG!
From 0.8 mm to 1.6 mm
&-%$-i./!g55!$!j!
!
!!4Nk!GG!@*to!kNe!GG!
9A9DEC;=9:!C<EMA9:!9E!P>:M[<9:!
rutile and basic electrodes
/O;CE!>CD!*!:F>CZ!>CD!]<:[<m@!*!
from to!g553!
)MA:!G>::MU:X!>DM9CX!MI;KX!
>A<GMIM<G!
Solid, steel, stainless steel wires
)MA:!U;<CCL:!>H9D!;<!:>I:!A>MEM9C!
Cored wire with or without slag #9!5Nb!GG!@!7N8!GG!
)rom 0.8 mm to 2.4mm!
!
!
2. COMPOSITION DE L'INSTALLATION 2. WELDING SET CONSTITUENT ITEMS
!
.9:!MI:E>AA>EM;I:!F>DS>?9!:;IE!D;GF;:L9:!=9!(
$
voir dépliant FIGURE 1 à la fin
de la notice) :!
The package installations are comprised of (
$
see fold-out FIGURE 1 at the end of
the manual) :
4N! A>!:;<CD9!=9!F<M::>ID9!>H9D!D}PA9!FCMG>MC9!qA;I?<9<C!g!G|EC9:r!MIEL?C>IE!(! 1. the power supply source with primary cable (length: 5 meters) :
!"<I!9I:9GPA9!?C;<F9!=9!C9UC;M=M::9G9IE!=9!A>!E;CDO9!qH9C:M;I!jr!
!"<I!DO>CM;E!L[<MFL!=m<I!:<FF;CE!P;<E9MAA9!9E!=m>II9><K!=mLAMI?<>?9:!
!"=9:!PC>:!=9!C>I?9G9IE!=<!U>M:D9><!9E!D}PA9:!F;<C!A>!G>I<E9IEM;I!
!"a torch cooling unit assembly (version W)
!"a trolley equipped with a cylinder support and slinging rings
!"cable and harness storage-positioning arm for handling
!
7N! A9!=LHM=;MC!#1!88!MX!#1!88!M!j!L[<MFL!(! 2. the DV 44 i, DV 44 i W wire feed unit assembly :
!"=B<I!U>M:D9><!?>MIL!7GX!gGX!45G!;<!4gG!qfg!GG7!(!H9C:M;I!j!r!9E!ql5!GG7!(!!
H9C:M;I!>MCr!
!"=B<I!DO>CM;E!
!"=B<I!D>DO9!P;PMI9!
!"=B<I9!FA>EMI9!=9!=LHM=>?9!8!?>A9E:!qC>DD;C=!D;<CEr!
!"=B<I9!FCM:9!F;<C!A>!D;II9KM;I!=B<I9!D;GG>I=9!@!=M:E>ID9!q!c3#!9I!;FEM;Ir!
!"a jacketed harness 2m, 5m, 10m ou 15m (95 mm2 : verion W) et (70 mm2:
version air)
!"a trolley
!"a reel cover
!"a 4-roller payout plate (short connection)
!"a socket for the remote control connection (remote control in option)
!
eN! <I!D}PA9!=9!G>::9!qA;I?<9<C!g!G|EC9:r!>H9D!FCM:9!=9!G>::9!G;IEL9! 3. an earthing conductor (length 5 meters) with fitted earth connection
!"=9:!>DD9::;MC9:!=9!=LHM=>?9!F;<C!UMA!>DM9C!9E!MI;K!=M>G|EC9!4N5!9E!4N7!GG! !"wire feed accessories for steel and stainless steel wire diameter, 1.0 and
1.2 mm
8N! <I9!E;CDO9!=9!:;<=>?9! 4. a welding torch
!
!
! !
!
OPTIPULS 280 I/ 350 I/ 380 I W / 500 I W A- 9
!
3. DESCRIPTION DE LA FACE AVANT 3. FRONT PANEL DESCRIPTION
(
$
voir dépliant FIGURE 2 à la fin de la notice) (
$
see fold-out FIGURE 2 at the end of the manual)
$I=MD>E9<C!c;<C>IE!*!1ME9::9!UMA!*!"F>M::9<C 4! Indicator Current / Wire speed / Thickness
! !
/LA9DE9<C!c;<C>IE!*!1ME9::9!UMA!*!"F>M::9<C 7! Selector Current / Wire speed / Thickness
! !
$I=MD>E9<C!=9!E9I:M;I e! Voltage indicator
! !
d>CDO9!*!3CCJE 8! On / Off
! !
/LA9DE9<C!d$+!d3+!*!-i./"!*!D;<FA9!UMA!?>W g! MIG MAG / PULSE / wire gas pair Selector
!!
/LA9DE9<C!=M>G|EC9!=9!UMA!*!/9E!iF!*!"A9DEC;=9!9IC;PL9 k! Wire diameter / Set Up / Covered electrode Selector
! !
/LA9DE9<C!7%*8% l! 2T/4T Selector
! !
/LA9DE9<C!:ZI9C?M9!*!G>I<9A b! Synergy / manual Selector
! !
0L?A>?9!=<!=ZI>GM:G9!q:9AUr!9I!G;=9!d$+!d3+!D;<C>IE!AM::9! f! Dynamism adjustment (choke) in smooth current MIG MAG mode
!!
%LG;MI!=9!G>MIEM9I!=9:!=9CIM9C:!F>C>GLEC>?9:!=9!:;<=>?9! 45! Indicator for maintaining last welding parameter-settings
!!
/LA9DE9<C!/O;CE!3CD!*!:O;CE!3CD!FA<:!q&FEMF<A:!7b5!$r 47! Short Arc / Short Arc plus selector (Optipuls 280 I)
!
4. OPTIONS 4. OPTIONS
(
$
voir dépliant FIGURE 5 à la fin de la notice) (
$
see fold-out FIGURE 5 at the end of the manual)
4N! c;GG>I=9!@!=M:E>ID9X!CLUN!!f4k5645l4! 1. Remote control, ref. 9160-1071
7N! -M9=!-MH;EX!CLUN!f4k5645k8! 2. Pivot support, ref. 9160-1064
eN! &-%$,&n!455X!CLUN!f4k5645kb! 3. OPTIBOX 100, réf. 9160-1068
!
5. CARACTERISTIQUES TECHNIQUES DES
OPTIPULS I / I W 5. TECHNICAL SPECIFICATIONS OF
OPTIPULS I / I W
!OPTIPULS i / i W
!OPTIPULS 500 I W
REF. 9160 1422 OPTIPULS 350I / 380I W
REF. 9160 1419 &
9160 1420
OPTIPULS 280 I
REF. 9160 1413
!
PRIMAIRE!MIG!E.E. MIG E.E. MIG E.E. PRIMARY!
3AMG9IE>EM;I!FCMG>MC9!e‹! 855!1! 855!1! 855!1! 855!1! 855!1! 855!1! 3-phases primary power supply!
c;<C>IE!>P:;CPL!@!85‡! 88!3! 8gX7!3! *! *! *! *! Current consumption at 40%!
c;<C>IE!>P:;CPL!@!8g‡! *! *! *! *! 4fX8!!3! 74X8!!3! Current consumption at 45%
c;<C>IE!>P:;CPL!@!g5‡! *! *! *! 7bX7!3! *! *! Current consumption at 50%
c;<C>IE!>P:;CPL!@!k5‡! ebX7!3! ef!3! 7b!3! 7kX4!3! 4kX8!3! 4bXf!3! Current consumption at 60%!
c;<C>IE!>P:;CPL!@!455‡! e4X7!3! eeXb!3! 74Xf!3! 7eXb!3! 4eX8!3! 48Xf!3! Current consumption at 100%!
)CL[<9ID9! g5*k5!2W! g5*k5!2W! g5*k5!2W! g5*k5!2W! g5*k5!2W! g5*k5!2W! Frequency!
-<M::>ID9!>P:;CPL9!q85‡r! e5Xl!S13! e4Xg!S13! *! *! ! ! Power consumption (40%)!
-<M::>ID9!>P:;CPL9!q8g‡r! *! *! *! *! 4eX8!S13! 48Xb!S13! Power consumption (45%)!
-<M::>ID9!>P:;CPL9!qg5‡r! *! *! *! 4fXg!S13! *! *! Power consumption (50%)!
-<M::>ID9!>P:;CPL9!qk5‡r! 7kXg!S13! 7lX7!S13! 4fX8!S13! 4bX4!S13! 44X8!S13! 4eX4!S13! Power consumption (60%)!
-<M::>ID9!>P:;CPL9!q455‡r! 74Xl!S13! 7eXk!S13! 4gX7!S13! 4kXg!S13! fXe!S13! 45Xe!S13! Power consumption (100%)!
SECONDAIRE!! SECONDARY!
%9I:M;I!@!HM=9! gl!1! gl!1! bkXe!1! bkXe!1! llXg!1! llXg!1! No-load voltage!
+>GG9!=9!CL?A>?9! 45!3!Œ!
!g55!3!
45!3!Œ!
!g55!3!
45!3!Œ!
!eg5!3!
45!3!Œ!
!eg5!3!
4g!3!Œ!!
7l5!3!
4g!3!Œ!!
7l5!3!
Adjustment range!
)>DE9<C!=9!G>CDO9!@!$G>K!
qDZDA9!=9!45!GIr!@!85†c!
g55!3!*!
!ef!1!*!85!‡!
g55!3!*!!
85!1!*!85!‡
!
*! eg5!3!*!!
e8!1!*!g5!‡!
7l5!3!*!!
7lXg!1!*!8g‡!
7l5!3!*!!
e5Xb!1*!!8g‡!
Duty cycle at Imax
(10 min cycle) at 40 °C!
)>DE9<C!=9!G>CDO9!k5‡!!
qDZDA9!=9!45GIr!@!85†c!
8g5!3!*!
!ekXg!1!
8g5!3!*!!
eb!1!
eg5!3!*!
!e4Xg!1!
ee5!3!*!!!
eeX7!1!
785!3!*!!
7k!1!
785!3!*!!
7fXk!1!
Duty cycle 60 %
(10mn cycle) at 40 °C!
)>DE9<C!=9!G>CDO9!455‡!!
@!85†c! 855!3!*!e8!1! 855!3!*!!
ek!1!
e55!3!*!!
7f!1! 7b5!3!*!e4X7!1 745!3!*!!
78Xg!1!
745!3!*!!
7bX8!1!
Duty cycle 100%
at 40°C!
c}PA9!=9!G>::9!g!G! fg!GG7! fg!GG7! l5!GG7! l5!GG7! g5!GG7! g5!GG7!Earth cable 5 m
cA>::9!=9!FC;E9DEM;I! $-7e! $-7e! $-7e! $-7e! $-7e! $-7e! Protection class!
cA>::9!=mM:;A>EM;I! 2! 2! 2! 2! 2! 2! Isolation class!
')!"'!
k5fl864!
')!"'!
k5fl864!
')!"'!!
k5fl864!
')!"'!!
k5fl864!
')!"'!!
k5fl864!
')!"'!!
k5fl864!
';CG9:!
"'!k5fl8645! "'!k5fl8645! "'!k5fl8645! "'!k5fl8645! "'!k5fl8645! "'!k5fl8645!
Standard!
!
! !
!
!
A- 10 OPTIPULS 280 I/ 350 I/ 380 I W / 500 I W
!
!
#9?CL:!!=9!FC;E9DEM;I!FC;D<CL:!F>C!A9:!9IH9A;FF9:! Degrees of protection provided by the covering
!
.9EEC9!D;=9!
Code letter
$-! -C;E9DEM;I!=<!G>ELCM9A!
Equipment protection
-C9GM9C!DOMUUC9!
First number
7! c;IEC9!A>!FLILEC>EM;I!=9!D;CF:!:;AM=9:!LEC>I?9C:!=9!!!"!47Xg!GG!
Against the penetration of solid foreign bodies with
!
"
12,5 mm
4! c;IEC9!A>!FLILEC>EM;I!=9!?;<EE9:!=m9><!H9CEMD>A9:!>H9D!9UU9E:!I<M:MPA9:!
Against the penetration of vertical drops of water with harmful effects
#9<KM|G9!DOMUUC9!
Second number
e! c;IEC9!A>!FLILEC>EM;I!=9!FA<M9!qMIDAMIL9!]<:[<m@!k5†!F>C!C>FF;CE!@!A>!H9CEMD>A9r!>H9D!9UU9E:!I<M:MPA9:!
Against the penetration of rain (inclined up to 60° in relation to the vertical) with harmful effects
!
6. DIMENSIONS ET POIDS #MG9I:M;I:!q.KAKOr!
Dimensions (LxWxH)!
-;M=:!I9E
Net weight!
-;M=:!9GP>AAL!
Packaging weight!6. DIMENSIONS AND WEIGHT
/;<CD9!&-%$-i./!7b5!$! 45f5Kk45Kfl5! b7!S?! fl!S?! OPTIPULS 280 I power source!
/;<CD9!&-%$-i./!eg5!$!! 45f5Kk45Kfl5! be!S?! fb!S?! OPTIPULS 350 I power source
/;<CD9!&-%$-i./!eb5!$!j! 45f5Kk45Kfl5! fk!S?! 445!S?! OPTIPULS 380 I W power source
/;<CD9!&-%$-i./!g55!$!j! 45f5Kk45Kfl5! 45l!S?! 477!S?! OPTIPULS 500 I W power soource
!
!
7. CARACTERISTIQUESTECHNIQUESDUGROUPEDE
REFROIDISSEMENT 7. TECHNICAL SPECIFICATIONS OF COOLING UNIT
!
-<M::>ID9!F;GF9!G>KN! 5N47!uQ! Power pump max.
-;GF9! 7e51!Œ!g5*k52W!! Pump
19IEMA>E9<C! 7e5*8551!Œ!g5*k52W! Fan
$IE9I:MEL!>P:;CPL9!G>K! 4Nf!3! Intensity consumption max
-C9::M;I!G>KN! 8X7g!P>C:! Max. pressure
#LPME!G>KN! 7Nb!A*GMIN! Max. flow
!
!
!
ATTENTION!
.9:!+0"!=9:!&-%$-i./!<EMAM:9IE!=<!AM[<M=9!=9!C9UC;M=M::9G9IE!=9!
D;<A9<C!C;<?9X!CLUN!f7gl!flleN!
'9!F>:!GLA>I?9C!>H9D!=9!Am9><N
!
!
WARNING
The OPTIPULS cooling unit uses the red-coloured cooling liquid,
ref. 9257 9773.
Do not use water.
!
!
ATTENTION!!(!I9!F>:!<EMAM:9C!Am9><!=<!C;PMI9EN! CAUTION : do not use tap water.
!
! !
!
OPTIPULS 280 I/ 350 I/ 380 I W / 500 I W B- 11
!
B - MISE EN SERVICE B – STARTING UP
1. DEBALLAGE DE L’INSTALLATION 1. UNPACKING THE SET
!" 09EMC9C!Am9GP>AA>?9![<M!9IE;<C9!AmMI:E>AA>EM;IN! !" Remove the packaging covering the welding-set.
!" 09EMC9C!A>!:;<CD9!=9!F<M::>ID9!=9!:;I!:;DA9!9I!P;M:!@!Am>M=9!=mLAMI?<9:!;<!
=m<I!DO>CM;E!LALH>E9<CN!
!" Remove the power source from its wooden base using slings or a forklift
truck.
!
!
ATTENTION!!(!A>!:E>PMAMEL!=9!AmMI:E>AA>EM;I!9:E!!>::<CL9!]<:[<m@!<I9!
MIDAMI>M:;I!=9!45†N! CAUTION : equipment stability is ensured up to an angle of 10°.
!
2. RACCORDEMENT DU FAISCEAU DE DEVIDOIR 2. CONNECTION OF WIRE FEED HARNESS
.9!U>M:D9><!9:E!D;GF;:L!(! The harness is comprised of :
!"=9!D}PA9:!=9!F<M::>ID9X!=9!D;GG>I=9! !"power and control cables
!"=9!E<Z><K!=m9><!!q:M!H9C:M;I!9><r!9E!=9!?>W! !"water (if water version) and gas hoses
!
$A!:9!D;II9DE9!@!AB>CCM|C9!=<!?LILC>E9<C!(!! It connects at the rear of the power source :
(
$
voir dépliant FIGURE 3 à la fin de la notice) (
$
see fold-out FIGURE 3 at the end of the manual)
!
0>DD;C=9C!A9!D}PA9!=9!F<M::>ID9!@!A>!P;CI9!•!;<!Œ!=<!?LILC>E9<C!:9A;I!A9!UMA!=9 4! Connect the power cable to the + or – terminal of the power source, depending on the
:;<=>?9!<EMAM:L!qA9!D>:!?LILC>A!:;<=>?9!UMA!>DM9C!9I!d$+!d3+!D;CC9:F;I=!
?LILC>A9G9IE!@!A>!F;A>CMEL!•!:<C!A>!E;CDO9r
!welding wire used (the general case of steel wire welding in MIG MAG generally
corresponds to the + polarity on the torch)
0>DD;C=9C!A9!D}PA9!=9!D;GG>I=9!:<C!AB9GP>:9!=9!A>!FCM:9! 7! Connect the control cable to the socket of plug
!
!
q19C:M;I!9><r!0>DD;C=9C!A9:!E<Z><K!=B9><!=<!DMCD<ME!=9!C9UC;M=M::9G9IE!! e! (Water version) Connect the cooling circuit water hoses (fast-on connectors)
qD;II9DE9<C:!C>FM=9:r!
!
0>DD;C=9C!A9!E<Z><!=9!?>W!><!=LE9I=9<C!=9!A>!P;<E9MAA9!>FC|:!AB>H;MC!UMKL!@!AB>M=9!
=9!:>I?A9!:<C!:;I!:<FF;CE!
!Connect the gas hose to the cylinder pressure regulator after having fastened it to its
support using strap
3CCMG9C!A9!U>M:D9><!=>I:!A9!D;AAM9C!FCLH<!@!D9E!9UU9E! 8! Secure the harness in the collar provided for this purpose
!
3. RACCORDEMENT ELECTRIQUE AU RESEAU 3. ELECTRICAL CONNECTIONS TO THE MAINS
.m&-%$-i./!$!*!!$!j!9:E!AMHCL!FCJE!@!Am9GFA;M!(!! The OPTIPULS I / I W is delivered ready to use :
!"D}PA9!FCMG>MC9!PC>IDOL!=>I:!A9!?LILC>E9<C!qFCM:9!I;I!AMHCL9r! !"primary cable connected in the power source (plug not supplied)
!"D;<FA>?9!<IM[<9!855!1!ECMFO>:L! !"400 V three-phase unique coupling
.9:!UCL[<9ID9:!CL:9><!>DD9FEL9:!:;IE!g5!9E!k5!2W! The accepted mains frequencies are 50 and 60 Hz
!
ATTENTION!
L’OPTIPULS I / I W est un appareil de technologie ONDULEUR!
TRIPHASE 400 V (!A9:!:9<MA:!=m>DD9FE>EM;I!=<!CL:9><!:;IE!=9!855!1!
•!45!‡!9E!8551!Œ!45!‡
!
!
WARNING
The OPTIPULS I / I W is a 400V THREE-PHASE POWER-
INVERTER technology apparatus : the network acceptance
thresholds are 400 V + 10 % and 400V – 10 %
!
1LCMUM9C![<9!A>!E9I:M;I!=m>AMG9IE>EM;I!=9!H;EC9!CL:9><!D;CC9:F;I=!PM9I!><K!
D>C>DELCM:EM[<9:!LA9DECM[<9:!=9!Am>FF>C9MA!>H>IE!=9!A9!D;II9DE9CN!!
Check that the power supply voltage of your network corresponds to the electrical
characteristics of the apparatus before connecting it.
iI9!U;M:!D9:!;FLC>EM;I:!E9CGMIL9:X!>FC|:!>H;MC!MI:E>AAL!<I9!FCM:9!:<C!A9!D}PA9!FCMG>MC9X!
H;<:!F;<H9W!D;II9DE9C!A>!FCM:9!=m>AMG9IE>EM;I!:<C!A9!CL:9><N!
Once these operations have been completed, and after having fitted a plug on the
primary cable, you can connect the power supply plug to the mains.
.m>AMG9IE>EM;I!=;ME!JEC9!FC;EL?L9!F>C!<I!=M:F;:MEMU!=9!FC;E9DEM;I!qU<:MPA9!;<!=M:];IDE9<Cr!
=9!D>AMPC9!D;CC9:F;I=>IE!><K!D;I:;GG>EM;I:!FCMG>MC9:!!
qH;MC!D;I:;GG>EM;I:!=>I:!A9!E>PA9><!F>?9!frN!
The power supply must be protected by a safety device (fuse or circuit-breaker) with a
rating corresponding to the primary current requirements
(see requirements on table page 9).
!
4. RACCORDEMENT DE LA TORCHE 4. TORCH CONNECTION
.>!E;CDO9!=9!:;<=>?9!d$+!d3+!:9!C>DD;C=9!:<C!A9!=LHM=;MC!qD;II9DE9<C!9<C;FL9IrN!
.9:!E<Z><K!=B9><!:9!C>DD;C=9IE!:;<:!A9!=LHM=;MC!qH9C:M;I!9><rN!!
3::<C9W6H;<:
! !
!
!
C- 12 OPTIPULS 280 I/ 350 I/ 380 I W / 500 I W
!
C – INSTRUCTIONS D’EMPLOI C - INSTRUCTIONS FOR USE
1. CHOIX DU FIL DE SOUDAGE 1. CHOOSE THE WIRE
.m&-%$-i./!$!*!!$j!F9CG9E!=9!EC>H>MAA9C!9I!d$+6d3+!D;<C>IE!AM::9!;<!>H9D!<I!D;<C>IE!
F<A:LN!
The OPTIPULS I / I W enables one to work in MIG-MAG with a continuous current or
with a pulsed current.
.9!GLE>A!@!:;<=9C!=9G>I=9!Am<EMAM:>EM;I!=m<I!UMA!=9!I>E<C9!9E!=9!=M>G|EC9!>=>FEL:!>MI:M!
[<9!Am<EMAM:>EM;I!=<!?>W!>=L[<>EN!!
The metal to be welded requires the use of wire of an adapted type and diameter, as
well as the use of the appropriate gas.
!" %>PA9><!=9:!FCMIDMF><K!UMA:!9E!?>W!<EMAM:>PA9:!(! !" Table for main wires and gases usable :
!
Fil / Wire Gaz / Gas !(mm)
Optipuls 280 i!
!(mm)
Optipuls 350 i /
380i w!
!(mm)
Optipuls
500 i w!
Polarité torche
Torch polarity Remarques
Observations
3DM9C!*!Steel! '9CE>AMD!l5/*l53! 30c3.!48!*!
3%3.!g!*!!
30c3.!74!!
!
5Nb!@*E;!4N7!
5Nb!@*E;!4Nk!
4N5!@*E;!4Nk!
5Nb!@*E;!4Nk!
4N5!@*E;!4Nk!
+/O;CE!>CD!
-<A:L!
/O;CE!3CD!-A<:
3DM9C!*!Steel! '9CE>AMD!l5/*l53! c&7!5Nb!@*E;!4N7! 5Nb!@*E;!4Nk! 5Nb!@*E;!4Nk! +/O;CE!>CD!
)MA!U;<CCL!C<EMA9!*!Rutil cored
wire!
/#!455!*!/#!47l!*!/#!47b*!!
/#!44k! c&7!*!3%3.!g!*!
30c3.!74!
4N5!Œ!4N7!! 4N5!Œ!4N7!Œ!4Nk!! 4N5!Œ!4N7!Œ!4Nk!
Œ!7N8! +/O;CE!>CD!
/FC>Z!>CD
)MA!U;<CCL!P>:M[<9!*!Basic
cored wire!
/#!e4!*!/#855! 3%3.!g!*!c&7!
3%3.!g!
4N5!Œ!4N7!! 4N5!Œ!4N7!Œ!4Nk!! 4N5!Œ!4N7!Œ!4Nk!
Œ!7N8!
+
- + /O;CE!>CD!
/FC>Z!>CD
)MA!U;<CCL!:>I:!A>MEM9C!*!Metal
core!
/#!755!*!/#!75k!*!/#!75l!*!
/#!75f!
3%3.!g!
30c3.!74! 4N5!Œ!4N7!!! 4N5!Œ!4N7!Œ!4Nk!! 4N5!Œ!4N7!Œ!4Nk!
Œ!7N8! +/O;CE!>CD!
/FC>Z!>CD
$I;K!FA9MI!*!Stainless steel! e5b!Œ!e5f!Œ!e4k! '&n3.$c!47!*!
30c3.!47*!
c30+3.*!
30c3.474!
5Nb!@*E;!4N7! 5Nb!@*E;!4Nk! 5Nb!@*E;!4Nk! +/O;CE!>CD!
-<A:L!
/O;CE!3CD!-A<:
)MA!U;<CCL!MI;K!*!Stainless
steel cored wire!
/#!kg5!*!/#!kg7!*!/#!kg8! 3%3.!g!*!c&7! 4N5!Œ!4N7! 4N5!Œ!4N7!Œ!4Nk! 4N5!Œ!4N7!Œ!4Nk! +/O;CE!>CD!
/FC>Z
)MA:!U;<CCL:!F;<C!EŠA9:!
?>AH>IM:L9:!
Cored wire for galvanized
sheet!
/#!oI! 3%3.!g!*!
c30+3.!
4N5!Œ!4N7!! 4N5!Œ!4N7!Œ!4Nk! 4N5!Œ!4N7!Œ!4Nk! -/O;CE!>CD!
/FC>Z!>CD
3A<GMIM<G!! 3+g!*!3+e*3+8!*!3./$! 30+&'!Œ!
30+&'*!
2".$id!
4N5!Œ!4N7!!! 4N5!Œ!4N7!Œ!4Nk!! 4N5!Œ!4N7!Œ!4Nk!
Œ!7N8! +
-<A:L!
/O;CE!>CD
c<FC;!3A<! '9CE>AMD!8k! 30+&'!! 5Nb!Œ!4N5!Œ!4N7!! *! *! +/O;CE!>CD
!
/9A;I!A9!GLE>A!=m>FF;CE!<EMAM:LX!MA!F9<E!JEC9!ILD9::>MC9!=mMIH9C:9C!A>!F;A>CMEL!=9!A>!
E9I:M;I!>FFAM[<L9!><!:;<=>?9N!
Depending on the wire used, it may be necessary to reverse the voltage polarity
applied in welding.
c9E!>]<:E9G9IE!:9!U>ME!@!Am>CCM|C9!=<!?LILC>E9<CN! This adjustment is to be carried out at the rear of the power source.
!" cO;MK!=9!A>!F;A>CMEL!=9!A>!E9I:M;I!=9!:;<=>?9!(
$
voir dépliant FIGURE 4 à
la fin de la notice) :!
!" Changing the polarity of welding voltage (
$
see fold-out FIGURE 4 at the end
of the manual) :
#" c>:!?LILC>A!(!UMA!G>::MU!9E!UMA!U;<CCL!d$+6d3+!
-;A>CMEL!–:<C!A>!FM|D9!qFCM:9!=9!G>::9r!
!!!!!!!!-;A>CMEL!+!:<C!A>!E;CDO9!!
#" General use : for solid wire and flux cored wires MIG-MAG
Polarity –on earth clamp
Polarity +on torch
$" 3H9D!D9CE>MI:!UMA:!U;<CCL:!qP>:M[<9:Žr!
-;A>CMEL!+:<C!A>!FM|D9!qFCM:9!=9!G>::9r!
!!!!!!!!-;A>CMEL!–!:<C!A>!E;CDO9!!
$" For some flux cored wires (basic…)
Polarity +on earth clamp
Polarity –on torch
!
!
! !
!
OPTIPULS 280 I/ 350 I/ 380 I W / 500 I W C- 13
!
2. CHOIX DU GAZ DE SOUDAGE 2. CHOOSE THE WELDING GAS
.9!?>W!=9!:;<=>?9!<EMAM:L!=;ME!D;CC9:F;I=C9!><!D>:!=m>FFAMD>EM;I!=9!:;<=>?9N!.9!
E>PA9><!DM6=9::;<:!MI=M[<9!A9:!FCMIDMF><K!D>:!9E!?>W!<EMAM:>PA9:!>H9D!A9:!UMA:!G>::MU:N!
The welding gas which is used must correspond to the welding application case. The
table below shows the main cases and gases which can be used with solid wires.
.L?9I=9! %%%!•!EC|:!P;I! %%!•!P;I! %!•!G;Z9I! Key
%%%
= very good
%%
= good
%
= average
Aciersnonalliés et faiblementalliés ARCAL 21 ARCAL 14 ATAL 5 A ATAL 5 TERAL 23 ELOXAL35 Non-alloyedsteelsand low-alloyed steels
1ME9::9 %%%!%%%!%!%!%%%!%%%!Speed!
-LILEC>EM;I %%!%!%%%!%%%!%%!%%%!Penetration!
-C;]9DEM;I: %%!%%%!%!%!%%!%%!Spatters!
3:F9DE %%!%%%!%!%!%!%%!Appearance!
h<>AMEL!=<!FC;=<ME!q4r %%%!%%%!%%%!%!%!%!Product quality (1)!
';DMHMEL!U<GL9: %%!%%%!%!%!%!%%!Fume noxiousness!
c;GF>DMEL %%!%!%%%!%%%!%!%%%!Compactness!
c>C>DELCM:EM[<9!GLD>IM[<9!CL:MAM9ID9 %%%!%%%!%%%!%!%!%!Resilience mechanical characteristic!
!Alliages légers et cuivreux ARCAL 1 ARCAL 31 ARCAL 32 ARGON NERTAL INARC 9 Light alloys and cuprous alloys
-LILEC>EM;I! %!%!%%!%!%%%!Penetration!
3:F9DE! %%%!%%%!%%!%%!%!Appearance!
c;GF>DMEL! %!%!%%!%!%%%!Compactness!
h<>AMEL!=<!FC;=<ME!q4r! %%%!%%%!%%%!%!%%!Product quality (1)!
';DMHMEL!U<GL9:! %!%%!%%%!%!%%%!Fume noxiousness!
!Aciers inoxydables ARCAL 12 ARCAL 121 ARCAL 129 NOXALIC 12 Stainless steels
-LILEC>EM;I! %!%%%!%%!%%!Penetration!
3FEME<=9!><!F<A:L! %%%!%%%!%%%!%%%!Aptitude to pulsed current!
h<>AMEL!=<!FC;=<ME!q4r! %%%!%%%!%%%!%%!Product quality (1)!
3:F9DE! %!%%%!%%!%%%!Appearance!
1ME9::9! %!%%%!%%!%%!Speed!
q4r
! !
!
!
C- 14 OPTIPULS 280 I/ 350 I/ 380 I W / 500 I W
!
5. UTILISATION DU GENERATEUR POUR LE
SOUDAGE MIG-MAG 5. USE OF POWER SOURCE FOR MIG-MAG
WELDING
(
$
voir dépliant FIGURE 6 à la fin de la notice) (
$
see fold-out FIGURE 6 at the end of the manual)!
&" c;II9DE9C!A9!D}PA9!=9!G>::9!9E!A9!D}PA9!=9!F<M::>ID9!9I!U;IDEM;I!=<!EZF9!!!
=9!UMA!DO;M:M!!
&"
Connect the earth lead and the power cable according to the type of wire
selected
'" cO;M:MC!A9!FC;DL=L!=9!:;<=>?9!H;<A<!>H9D!A9!:LA9DE9<C!=9!A>!U>D9!!
!!!!!!!!!!!!!!!!!!!!>H>IE!(!
'"
Choose the desired welding procedure using the selector switch on the
front panel:
!"FC;DL=L!d$+6d3+!D;<C>IE!AM::9!F;<C!A9:!?>W!GMKE9:!q3C?;I6c&7r!9E!)$.!
)&i00"!
!"smooth current MIG-MAG process for mixed gases (Argon-CO2) and
CORED WIRE
!"c<FC;!q<IM[<9G9IE!F;<C!Am&FEMF<A:!7b5!Mr!
.9:!:ZI9C?M9:!=9!A>!F;:MEM;I!c<FC;!:;IE!<EMAM:>PA9:!<IM[<9G9IE!:<C!EŠA9!
=m>DM9C!;<!EŠA9!?>AH>IM:L9!q45!#Gr!=m<I9!LF>M::9<C!=9!4!@!e!GG!>H9D!
<I!UMA!c<FC;!>A<!q'9CE>AMD!8kr!:;<:!>C?;IX!9I!F;:MEM;I!=9!:;<=>?9!@!DAMIN!
!"Cupro (for the Optipuls 280 i only)
The synergies of the Cupro position can be used only on sheet steel or
galvanized (10
$
m) sheet steel, thickness 1 to 3 mm, with an
aluminium-bronze wire (Nertalic 46) in argon, in fillet welding position.
!"FC;DL=L!-i./"!F;<C!A9:!D;<FA9:!UMA!?>W!)"!3%3.!g!qb7*4brX!)"!30c3.!
q74!;<!48rX!cC!IM!qe5b!;<!e4kr!!3.!G?!!!!qe!•!g!•!8XgrX!3.!:M!g!q3gr!
!"PULSE process for the gas wire pairs: FE ATAL 5 (82/18), FE ARCAL
(21 or 14), Cr ni (308 or 316) AL mg (3 ; 5 ; 4,5), AL si 5 (A5)
!
%;<E9!><EC9!>FFAMD>EM;I!qUMA!;<!EŠA9r!I9!F9<E!JEC9!?>C>IEM9!>H9D!D9:!
:ZI9C?M9:N!
No other application (wire or sheet) can be guaranteed with
these synergies.
!
(! /LA9DEM;II9C!A9!=M>G|EC9!=<!UMA!=9!:;<=>?9!(!5Nb!GG!!@!!7N8!GG!
(
Select the welding wire diameter : 0.8 mm to 2.4 mm
)" cO;M:MC!A9!DZDA9!=9!:;<=>?9! !;<! !F;<C!A9!d$+!!
qH;MC!9KFAMD>EM;I:!:<C!A9:!DZDA9:!F>?9!48rN!
)"
Select the or welding cycle for MIG welding (see
explanations on cycles, page 14).
*" cO;M:MC!A9!G;=9!:ZI9C?M[<9!;<!G>I<9A!(!!
$% 9I!G;=9!manuelX!A9!F;E9IEM;G|EC9!C;<?9!C|?A9!A>!HME9::9!=9!UMAX!A9!
F;E9IEM;G|EC9!PA9<!A>!E9I:M;I!=9!:;<=>?9N!
$% A9!G;=9!synergique!F9CG9E!=9!EC;<H9C!FA<:!C>FM=9G9IE!=9:!F>C>G|EC9:!
D;CC9DE:!F;<C!A9!D>:!=m>FFAMD>EM;I!D;I:M=LCLN!"I!9UU9EX!A>!F;:MEM;I!GMAM9<!=9!A>!
E9I:M;I!=9!:;<=>?9!qP;<E;I!PA9<r!D;CC9:F;I=C>X!=>I:!D9!G;=9X!@!<I!CL?A>?9!
;FEMGM:L!=9!A>!O><E9<C!=m>CD!F;<C!A>!HME9::9!=9!UMA!DO;M:M9!qP;<E;I!C;<?9rN!c9!
=9CIM9C!9:E!>A;C:!A9!:9<A!CL?A>?9!@!G;=MUM9CN!
*" Choose synergic or manual mode:
$% in manual mode, the red potentiometer regulates wire speed, the blue
potentiometer regulates welding voltage.
$% in synergic mode, the right parameters for the application under consideration
can be found more quickly: in this mode, the middle position for welding
voltage (blue button) will correspond to an optimized setting of arc height with
respect to the chosen wire speed (red button). The latter will then be the only
parameter to need setting.
+" 3::<C9W6H;<:![<9!A9!:LA9DE9<C!.&c3.!;<!c3#!:;ME!9I!F;:MEM;I!.&c3.!
:MI;I!<EMAM:9C!A9:!F;E9IEM;G|EC9:!=9!A>!D;GG>I=9!@!=M:E>ID9N!
+"
Make sure that the LOCAL or CAD selector is in LOCAL position, or else
use the remote control potentiometers.
," 0L?A9C!A>!HME9::9!=9!UMA!qP;<E;I!C;<?9rN!
,"
Set wire speed (red button).
-" 0L?A9C!A>!E9I:M;I!=9!:;<=>?9!qP;<E;I!PA9<r!;<!G9EEC9!A9!F;E9IEM;G|EC9!9I!
F;:MEM;I!D9IEC>A9N!
-"
Set welding voltage (blue button) or move the potentiometer to middle
position.
!
.;C:[<9!Am;I!=LPC>IDO9!A>!c3#!9E![<9!A9!D;GG<E>E9<C!C9FLCL!k!9:E!
9I!F;:MEM;I!c3#X!A9:!D;I:M?I9:!:;<=>?9!:<C!A9:!>UUMDO9<C:!
MI=M[<9IE!555N!-;<C!C9EC;<H9C!A9:!CL?A>?9:!P>:D<A9C!AmMIE9CC<FE9<C!9I!
.&c3.N!
When CAD is disconnected and the selector switch 6 is in CAD
position, the welding instructions on the displays show 000. To
return to the settings, move the switch back to LOCAL.
!
$A!9:E!9I:<ME9!F;::MPA9!=m>UUMI9C!A9!CL?A>?9!><E;<C!=9!A>!F;:MEM;I!GMAM9<N! The adjustment can then be fine-tuned around the central position.
c9CE>MI:!D>:!=m>FFAMD>EM;I!q9K9GFA9!(!UMA!>A<GMIM<Gr!F9<H9IE!ILD9::ME9C!<I9!FA>?9!=9!
CL?A>?9!=9!E9I:M;I!=m>CD!FA<:!?C>I=9N!#>I:!D9!D>:X!I;E9C!A9:!CL?A>?9:!>UUMDOL:!qHME9::9!
UMA!*!E9I:M;I!=9!:;<=>?9rX!F>::9C!9I!G;=9!G>I<9AX!C9G9EEC9!D9:!CL?A>?9:!F<M:!>]<:E9C!
A>!E9I:M;I!=m>CDN!
Some applications (for example, aluminium wire) may need a broader band of arc
voltage adjustment. In this case, make a note of the settings displayed (wire
speed/welding voltage), change over to manual mode, reset these values and then
adjust arc voltage.
!
." "I!:;<=>?9!d$+!d3+!D;<C>IE!AM::9X!>]<:E9C!!A9!F;E9IEM;G|EC9!f!9I!
F;:MEM;I!GMAM9<!qF;<C!<I9!U<:M;I!FA<:!=ZI>GM[<9!E;<CI9C!!H9C:!A9!GMIM!6X!
F;<C!<I9!U<:M;I!FA<:!=;<D9!E;<CI9C!H9C:!A9!G>KM!•rN!
."
In smooth current MIG MAG welding, set potentiometer 9 on the middle
position (for more dynamic melting, turn towards the min. -, for softer
melting, turn towards the max. +).
/" .!m>UUMDO9<C!:<FLCM9<C!MI=M[<9!:;ME!A>!H>A9<C!=<!CL?A>?9!(!
!"=9!D;<C>IE!=9!:;<=>?9!qFCL6>UUMDO>?9rX!P;<E;I!45!9I!F;:MEM;I!3!
!"=9!AmLF>M::9<C!=9:!EŠA9:!@!:;<=9CX!P;<E;I!45!9I!F;:MEM;I!Œ!LF>M::9<C!
!
!"=9!A>!HME9::9!=9!=LHM=>?9!=9!UMA!9I!G*GI!P;<E;I!45!9I!F;:MEM;I!G*GI!
/"
The upper display-unit then shows the adjustment value :
!"of welding current (pre-display), button 10 in position A
!"of the thickness of the sheet metal to be welded, button 10 in position –
thickness
!"of the wire feed speed in m/mn, button 10 in position m/mn
.m>UUMDO9<C!=<!P>:!MI=M[<9!A>!E9I:M;I!=9!:;<=>?9N! The bottom display-unit shows the welding voltage.
Nota : 3UMI!=9!U>DMAME9C!A9!CL?A>?9!9I!G;=9!:ZI9C?M[<9!9E!=9!A9!C9I=C9!FA<:!UMIX!A>!FA>?9!
=9!E9I:M;I!=m>CDX!>DD9::MPA9!>H9D!A9!F;E9IEM;G|EC9!PA9<X!9:E!optimisée!9I!U;IDEM;I!=9!
A>!I>E<C9!=<!?>WX!=<!UMA!9E!=<!=M>G|EC9!=9!UMAN!.>!F;:MEM;I!GMAM9<!=<!F;E9IEM;G|EC9!
L[<MH><E!><!CL?A>?9!C9D;GG>I=LN!
Note: in order to facilitate adjustment in synergic mode and render it more sensitive,
the arc voltage band, accessible via the blue potentiometer, is optimized as a function
of type of gas, type of wire and wire diameter. The middle position on the
potentiometer is equivalent to the recommended value.
!
6. CHOIX DES CYCLES DE SOUDAGE 6. WELDING CYCLES SELECTION
(
$
voir dépliant FIGURE 7 à la fin de la notice) (
$
see fold-out FIGURE 7 at the end of the manual)
"I!d$+6d3+X!Am>FF<M!:<C!A>!?}DO9EE9!=9!A>!E;CDO9!>!=9:!9UU9E:!=MUULC9IE:!:9A;I!A9!DZDA9!
q;<!A9!G;=9r!=9!:;<=>?9!<EMAM:LN!.9!DO;MK!=<!DZDA9!:9!U>ME!F>C!A9:!P;<E;I:!:ME<L:!9I!
U>D9!>H>IE!=<!?LILC>E9<CX!(
$
voir dépliant FIGURE 2, repère 7 à la fin de la
notice).!
In MIG-MAG welding, pressing the trigger of the torch has different effects, depending
on the cycle or welding method used. The cycle is selected by means of the buttons
located on the front panel of the power source (
$
see fold-out FIGURE 2, item 7 at
the end of the manual).
!
! !
!
OPTIPULS 280 I/ 350 I/ 380 I W / 500 I W C- 15
!" Cycle 2 temps !" 2-action cycle
#>I:!D9!G;=9X!Am>FF<M!:<C!A>!?}DO9EE9!FC;H;[<9!A9!=LHM=>?9X!A9!FCL?>W!9E!
AmLE>PAM::9G9IE!=<!D;<C>IE!=9!:;<=>?9N!.;C:[<9!Am;I!C9A}DO9!A>!?}DO9EE9X!A9!
:;<=>?9!:m>CCJE9!9E!A9!?>W!D;IEMI<9!=9!:mLD;<A9C!=<C>IE!A9!E9GF:!=9!-&/%!
+3oN!
In this mode, pressing the trigger causes wire feed, pre-gas and the
establishment of the welding current. When the trigger is released, welding
ceases and gas continues to flow for the duration of POST-GAS time.
!" Cycle 4 temps !" 4-action cycle
.9!49C!>FF<M!:<C!A>!?}DO9EE9!9IDA9IDO9!A9!-0"6+3oN!
.;C:[<9!A>!?}DO9EE9!9:E!C9A}DOL9!;I!=LG>CC9!A9!:;<=>?9!q=LHM=>?9!•!D;<C>IErN!
iI!I;<H9A!>FF<M!:E;FF9!A9!:;<=>?9!G>M:!A9!?>W!D;IEMI<9!=9!:mLD;<A9CN!
.9!=9CIM9C!C9A}DO9G9IE!=9!A>!?}DO9EE9!:E;FF9!A9!-&/%6+3oN!
PRE-GAS is activated the first time the trigger is pressed.
When the trigger is released, welding starts up (wire feed + current).
Pressing the trigger again stops the welding but the gas continues to flow.
Releasing the trigger a final time stops the POST-GAS.
Nota :!Am>IEMD;AA>?9!qF;:E!C9EC>DE!;<!P<CI!P>DSr!9:E!MI=LF9I=>IE!=<!DZDA9!=9!:;<=>?9N! Note: anti-bonding (post retract or burn back) is independent of the welding cycle.
!
7. SHORT ARC PLUS (OPTIPULS 280 I) 7. SHORT ARC PLUS (OPTIPULS 280 I)
!" c>C>DELCM:EM[<9:!=m>CD!(! !" Arc characteristics :
!
"I!:<FFCMG>IE!A9!CL?MG9!=m>CD!•!?A;P<A>MC9!‘![<M!9:E!D>C>DELCM:L!F>C!=9:!?C;::9:!
FC;]9DEM;I:!>=OLC9IE9:!9E!<I9!LI9C?M9!FA<:!LA9HL9![<m9I!:O;CE!>CDX!A9!/O;CE!3CD!-A<:!
F9CG9E!(!
By eliminating the “globular” arc operating mode, which is characterised by sizeable
adherent spatter and energy which is higher than in short-arc, Short-Arc Plus enables
one to :
!" =m>DDC;„EC9!A>!HME9::9!=9!:;<=>?9!9I!><?G9IE>IE!AmMIE9I:MEL!9E!=;ID!A9!E><K!=9!
=LFŠE!E;<E!9I!C9:E>IE!=>I:!<I!CL?MG9!=9!EZF9!•!:O;CE!>CD!‘!
!" increase the welding speed while increasing the current and thus the deposit
rate, while staying within a “short-arc” type operating mode
!" =m>H;MC!G;MI:!=9!=LU;CG>EM;I:!F;<C!<I9!MIE9I:MEL!=9!:;<=>?9!LA9HL9!=>I:!A>!
FA>?9!O>PME<9AA9!=<!CL?MG9!•!?A;P<A>MC9!‘!
!" have fewer deformations for a high welding current in the usual range of the
“globular” operating mode
!" =9!CL=<MC9!A9!I;GPC9!=9!FC;]9DEM;I:!F>C!C>FF;CE!><!CL?MG9!?A;P<A>MC9! !" reduce the amount of spatter in relation to the globular operating mode
!" =m;PE9IMC!<I!P9A!>:F9DE!=<!D;C=;I! !" obtain a weld bead with a nice appearance
!" =9!=MGMI<9C!A9:!LGM::M;I:!=9!U<GL9:!F>C!C>FF;CE!><K!CL?MG9:!<:<9A:!q]<:[<m@!
7g‡!9I!G;MI:r!
!" reduce smoke emissions in relation to the usual operating modes (as much as
25% less)
!" =m>H;MC!<I9!P;II9!FLILEC>EM;I!=9!U;CG9!>CC;I=M9! !" have good, round penetration
!
.9!/O;CE!3CD!-A<:!9:E!9UUMD>D9!F;<C!A9:!?>W!FCL:9IE>IE!<I!CL?MG9!=9!
EC>I:U9CE!?A;P<A>MC9N!.m>DEMHL!F9CG9E!=9!:;<=9C!>H9D!<I9!E9I:M;I!
G;Z9II9!=m>CD!:<FLCM9<C9!F>C!C>FF;CE!><!/O;CE!3CD!DA>::M[<9N!
Short Arc Plus is effective with gases displaying globular transfer
behaviour. Activated metal makes it possible to weld at a higher
average voltage with respect to the standard Short Arc.
!
"I!U;IDEM;I!=<!?>W!9GFA;ZLX!><?G9IE9C!A>!E9I:M;I!=9!:;<=>?9!=;IIL9!F>C!A>!:ZI9C?M9!
d$n!=9:!H>A9<C:!:<MH>IE9:!(!
As a function of the gas used, increase the welding voltage given by the MIX synergy
by the following values:
!
3DM9C!*!Steel! 3%3.!g! !•!4Ng!1!
3DM9C!*!Steel! 30c3.!74! !•!4N5!1!@!*!to!7N5!1!
$I;K!*!Inox! '&n3.$c!47! !•!4Ne!1!@!*!to!7N5!1!
!
!
.9!/O;CE!3CD!-A<:!9:E!>FFAMD>PA9!:<C!A>!F;:MEM;I!d$nN! Short Arc Plus is applicable in MIX position.
!
!
8. CONFIGURATION AVANCEE DU GENERATEUR 8. POWER SOURCE ADVANCED CONFIGURATION
c9CE>MI:!F>C>G|EC9:!=9!U;IDEM;II9G9IE!=<!?LILC>E9<C!:;IE!D;IUM?<C>PA9:!F>C!<I9!
G>IMF<A>EM;I!EC|:!:MGFA9N!c9EE9!D;IUM?<C>EM;I!:9!U>ME!F>C!>DD|:!><!/"%i-X!:LA9DEM;IIL!
F>C!A9!F;E9IEM;G|EC9!k!=9!A>!U>D9!>H>IEN!(
$
voir dépliant FIGURE 2 à la fin de la
notice)!!
Certain power source operating parameters can be easily configured. This
configuration is carried out by accessing the SETUP; selected by potentiometer 6 on
the front panel. (
$
see fold-out FIGURE 2 at the end of this notice)
.m>UUMDO9<C!MIULCM9<C!MI=M[<9!>A;C:!A9!FC9GM9C!G9::>?9N!
-0+!!!!!!!!FCL6?>W!
.m>UUMDO9<C!:<FLCM9<C!MI=M[<9!A>!H>A9<C
! !
!
!
C- 16 OPTIPULS 280 I/ 350 I/ 380 I W / 500 I W
!
Pré-gaz PRG
!
Pre-gas
0L?A>?9!<:MI9!5N7:!
1>A9<C:!F;::MPA9:!=9!5!@!4N5:!F>C!F>:!=9!5N4:! !
Plant setting 0.2s
Possible values from 0 to 10s!by pressing the torch
trigger
!
3FF<Z9C!:<C!A9!P;<E;I!=m>H>ID9!UMA! !F;<C!F>::9C!><!F>C>G|EC9!:<MH>IEN! Press the wire feed button to switch to the next parameter.
!
Post-gaz POG
!
Post-gas
0L?A>?9!<:MI9!5Ng:!
1>A9<C:!F;::MPA9:!=9!5!@!gN5:!F>C!F>:!=9!5Ng:! !
Plant setting 0.5s
Possible values from 0 to 5.0s by pressing the torch
trigger
!
3FF<Z9C!:<C!A9!P;<E;I!=m>H>ID9!UMA! !F;<C!F>::9C!><!F>C>G|EC9!:<MH>IEN! Press the wire feed button to switch to the next parameter.
!
!Anticollage (ou post retract ou burn back)
!
Burn back control (or post retract)
0L?A>?9!<:MI9!5N5l:!
1>A9<C:!F;::MPA9:!=9!5!@!5N75:!F>C!F>:!=9!5N54:! !
Plant setting 0.07s
Possible values from 0 to 0.20s by pressing the torch
trigger
!
3FF<Z9C!:<C!A9!P;<E;I!=m>H>ID9!UMA! !F;<C!F>::9C!><!F>C>G|EC9!:<MH>IEN! Press the wire feed button to switch to the next parameter.
!Intensité Hot Start Ihs
!
Hot Start Intensity Ihs
0L?A>?9!<:MI9!5!‡!
0L?A>?9:!F;::MPA9:!=9!Œ!l5‡!@!•!l5‡!F>C!F>:!=9!4‡!
Nota (!:M!A9!E9GF:!9:E!I<A!q•!5rX!MA!ImZ!><C>!F>:!=9!2;E!/E>CE !
Plant setting 0 %
Adjustments possible from – 70% to + 70% instepsof1%
Note : if the time is null (= 0), there will not be any Hot Start
-;::MPMAMEL!=9!DO>I?9C!A>!H>A9<C!=9!AmMIE9I:MEL!F;<C!;FEMGM:9C!A9!=LG>CC>?9!=9!Am>CD
-;::MPMAMEL!=9!CL?A9C!9I!‡!A>!HME9::9!UMA!F>C!C>FF;CE!@!A>!D;I:M?I9!1)N
Possibility of changing the intensity value in order to optimise the arc start-up
Possibility of adjusting the wire speed in % in relation to the VF setting
!
3FF<Z9C!:<C!A9!P;<E;I!=m>H>ID9!UMA! !F;<C!F>::9C!><!F>C>G|EC9!:<MH>IEN! Press the wire feed button to switch to the next parameter.
!Temps Hot Start tHs
!
Hot Start time tHs
0L?A>?9!<:MI9!5:!
1>A9<C:!F;::MPA9:!=9!5!@!45!:!F>C!F>:!=9!5X4:! !
Plant setting 0s
Values possible from 0 à 10 s in steps of 0.1s
-;::MPMAMEL!=9!DO>I?9C!A9!E9GF:!=9!2;E!/E>CE Possibility of changing the HotStart time
!
3FF<Z9C!:<C!A9!P;<E;I!=m>H>ID9!UMA! !F;<C!F>::9C!><!F>C>G|EC9!:<MH>IEN! Press the wire feed button to switch to the next parameter.
!Temps d’évanouissement dSt !Slope-down time dSt
0L?A>?9!<:MI9!5:!
1>A9<C:!F;::MPA9:!=9!5!@!g:!F>C!F>:!=9!5X4:!!
!
!
!
Plant setting: 0s
Values possible from 0 to 5s, in steps of 0.1 s
!
3FF<Z9C!:<C!A9!P;<E;I!=m>H>ID9!UMA! !F;<C!F>::9C!><!F>C>G|EC9!:<MH>IEN! Press the wire feed button to switch to the next parameter.
!Ajustement de la tension de pulsation (réglage fin)
Uc !Adjustment of pulsation voltage
(fine adjustment) Uc
0L?A>?9!<:MI9!5!H!
1>A9<C:!F;::MPA9:!=9!Œ!45!H!@!•!45!H!F>C!F>:!=9!5Xe!H!
!
!
!
Plant setting: 0 v
Values possible from – 10 v to + 10 v in steps of 0.3 v
c9!CL?A>?9!F9CG9E!F;<C!A9!G;=9!F<A:L!<IM[<9G9IE!=m;FEMGM:9C!A9!=LE>DO9G9IE!=9!A>!
?;<EE9!9E!=m;PE9IMC!<I9!U<:M;I!F>CU>ME9N
c>:!=m>]<:E9G9IE!(!UMA:!;<!?>W!F9<!D;<C>IE:X!>FF>CMEM;I!=9!GMDC;6FC;]9DEM;I:!9I!cC!IM!
;<!?C;::9:!?;<EE9:!9I!>AAM>?9!AL?9CN
For the pulsed mode only, this adjustment enables one to optimise the separation of
the drop and to obtain perfect melting.
Adjustment case : commonplace wires or gases, appearance of micro-spatter in Cr ni
or large drops in light alloy.
!
3FF<Z9C!:<C!A9!P;<E;I!=m>H>ID9!UMA! !F;<C!F>::9C!><!F>C>G|EC9!:<MH>IEN! Press the wire feed button to switch to the next parameter.
!
!
! !
!
OPTIPULS 280 I/ 350 I/ 380 I W / 500 I W C- 17
!Commande du groupe de refroidissement GRE
!
Cooling unit control GRE
0L?A>?9!<:MI9!•!3i%&!‘!q&FEMF<A:!eb5MQX!g55!MQr!
0L?A>?9!<:MI9!•!&))‘!q&FEMF<A:!7b5MX!eg5Mr!
0L?A>?9!F;::MPA9!!•!3i%&!‘!(!A9!?C;<F9!U;IDEM;II9!
><E;G>EM[<9G9IE!F9I=>IE!A9!:;<=>?9!9E!9I!F;:E!
:;<=>?9!
•!&'!‘!(!A9!?C;<F9!U;IDEM;II9!9I!F9CG>I9ID9!
•!&))!‘!(!A9!?C;<F9!9:E!E;<];<C:!@!Am>CCJE!!
!
!
!
&i!*!OR
&i!*!OR
!
!
Plant setting: « AUTO » (Optipuls 380iw,
500 iw)
Plant setting: « OFF » ( Optipuls 280i, 350i)
Possible adjustment « AUTO »: the unit operates
automatically during welding and in post-welding
« ON »: the unit operates permanently
« OFF »: the unit is stopped at all times
!
3FF<Z9C!:<C!A9!P;<E;I!=m>H>ID9!UMA! !F;<C!F>::9C!><!F>C>G|EC9!:<MH>IEN! Press the wire feed button to switch to the next parameter.
!Compensation de longueur de faisceau FAI
(Optipuls 280i, 350i, 380iW) !
Harness length compensation FAI
(Optipuls 280i, 350i, 380i W)
0L?A>?9!<:MI9!5!
0L?A>?9:!F;::MPA9:!=9!5!@!g5!
!!
!
!
!
Plant setting: 0
Values possible from 0 to 50
c9!CL?A>?9!=;ME!C9:E9C!@!5N! This adjustment must stay to 0.
!
3FF<Z9C!:<C!A9!P;<E;I!=m>H>ID9!UMA! !F;<C!F>::9C!><!F>C>G|EC9!:<MH>IEN! Press the wire feed button to switch to the next parameter.
!
!Choix du type de fil fourré FF1
!
Choice of type of cored wire – FF1
0L?A>?9!<:MI9!))4!!!!).c!q)A<K!D;C9=!QMC9r!
0L?A>?9:!F;::MPA9:!))4!;<!))7!dEc!qd9E>A!D;C9=!QMC9r!
!!
!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !
&i!*!OR
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
!
Plant setting : FF1 FLC (Flux cored wire)
Adjustments possible : FF1 or FF2 MtC (Metal cored
wire)
c9!DO;MK!F9CG9E!=9!EC>H>MAA9C!>H9D!=<!UMA!U;<CCL!>H9D!A>MEM9C!))4!9E!:>I:!A>MEM9C!))7! This choice enables one to work with cored wire with FF1 slag and without FF2 slag
!
3FF<Z9C!:<C!A9!P;<E;I!=m>H>ID9!UMA! !F;<C!F>::9C!><!F>C>G|EC9!:<MH>IEN!! Press the wire feed button to switch to the next parameter.
!
L’afficheur supérieur indique alors « dyn » The upper display unit then shows « dyn »
!Réglage du dynamisme de fusion en SHORT-ARC
!
Adjustment of melting dynamism in SHORT-ARC
0L?A>?9!<:MI9!(!O>C!
0L?A>?9:!F;::MPA9:!(!O>C!qO>C=X!CL?MG9!=m>CD!:9Dr!;<!:;U!
q:;UEX!CL?A>?9!=m>CD!=;<Kr! !
&i!*!OR
!
Plant setting : har
Adjustments possible : har (hard, dry arc regime) or sof
(soft, soft arc adjustment)
iIM[<9G9IE!9I!F;:MEM;I!dMK!;<!)9!b7*4b! Only in positon Mix or Fe 82/18.
!
3FF<Z9C!:<C!A9!P;<E;I!=m>H>ID9!UMA! !F;<C!E9CGMI9C!A>!D;IUM?<C>EM;IN! Press the wire feed button to finish the configuration.
!Le poste est maintenant prêt à souder avec les nouvelles
configurations. The welding set is now ready to weld with the new
configurations.
9. MESSAGES D’ERREURS 9. ERRORS MESSAGES
.;C:[<9!Am>FF>C9MA!=LE9DE9!<I!=LU><EX!MA!D9::9!=9!U;IDEM;II9C!9E!MI=M[<9!A>!I>E<C9!=<!
=LU><E!C9ID;IECLN!
When the apparatus detects a fault, it stops operating and shows the type of fault
encountered.
!
!
!" Sécurité thermique poste :
!"=LF>::9G9IE!=<!U>DE9<C!=9!G>CDO9!
!"F;:E9!9IDC>::L!
!
!
!" Welding set thermal safety :
!"duty cycle overrun
!"welding set fouled
!
!
!" Sécurité GRE (groupe de refroidissement torche) :
!"HLCMUM9C!A9!IMH9><!=9!AM[<M=9!=9!C9UC;M=M::9G9IE!
!"HLCMUM9C!:M!A9:!E<Z><K!I9!:;IE!F>:!FMIDL:!
!
!
!" GRE safety (torch cooling unit) :
!"check the cooling liquid level
!"make sure the hoses are not pinched
!
!" Sécurité onduleur (Optiplus 500 i W)
!"#Z:U;IDEM;II9G9IE!=<!PA;D!;I=<A9<C
!
!
!" Power inverter safety (Optipuls 500 i W)
!"Malfunctioning of the inverter unit
!
! !
!
!
C- 18 OPTIPULS 280 I/ 350 I/ 380 I W / 500 I W
!
10. CONFIGURATION TRES AVANCEE DU
GENERATEUR 10. POWER SOURCE VERY ADVANCED
CONFIGURATION
c9CE>MI:!F>C>G|EC9:!=9!U;IDEM;II9G9IE!=<!?LILC>E9<C!I9!:;IE!F>:!>DD9::MPA9:!
=MC9DE9G9IE!F>C!A9!/"%i-!=9!U>D9!>H>IEN!c9:!F>C>G|EC9:!I9!:;IE!<EMAM:>PA9:
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