Air Liquide PUMA SX 2000 User manual

Service Manual
PUMA SX 2000
Language: English
Date creation: Apr 2008
Rev.: 00
Designed by Mario Jurik
PUMA SX 2000

GB
Pag. 3
PROFESSIONAL INVERTERS MMA 140-180A
1206
1.0 REPAIR INSTRUCTIONS
1.1 GENERAL CLEANING
Remove the machine shell and clean carefully
with compressed air.
1.2 MACHINE: VISUAL INSPECTION
1. Check the general conditions of the electronic
circuit ref. 1, particularly the varistor (fig. 1) if
it presents bursting marks.
• the state of the levelling condensers (fig.
2): check if there are swellings or breaks
on the container
• la presenza di crepe o rotture sulle salda-
ture dei trasformatori T1 e T4
• the presence of cracks or breaks on the
welds of the transformers T1 and T4
• check for the presence of burned tracks or
electric discharge marks on the printed cir-
cuit. In case of faults replace always the
electronic circuit ref. 1
2. Check, on all the harnesses, the insulation of
the cables and the state at the connection
points.
1.3 CHECK OF THE MAIN COMPONENTS
WITH TESTER (OHMMETER) ON THE
CIRCUIT REF. 1
1. Check for the presence of short circuits on the
rectifier bridge and the correct value of the
power resistance (fig. 3)
2. Mosfet of the primary circuit and diodes of
recycle: test points 1-2, 1-2, 2-3 of compo-
nents A and B; points 1-2 of components C
and D (fig. 4).
3. Diodes of the secondary circuit: check points
1-K of components E-F (fig. 5)
FIG. 1 - C.E. RIF. 3 MOD. HF348
FIG. 2 - C.E. RIF. 1 MOD. CE22542
FIG. 3 - C.E. RIF. 3 MOD. HF348
FIG. 4 - C.E. RIF. 1 MOD. CE22541
C
12
1
1
2
2
2
3
3
D
A
B
1
FIG. 5 - C.E. RIF. 1 MOD. CE22541
F
E
FV1
C2
C3
C26
C27
R2
V1
V2

GB
Pag. 5
PROFESSIONAL INVERTERS MMA 140-180A
1206
• If there are short circuits or faults during
these tests, replace the electronic circuit.
1.4 CHECK OF GENERATOR OPERATION
WITH OSCILLOSCOPE AND VOLTMETER
1. Connect a regulated power supply between
TP1 ( + 15 Vdc) and TP2 (GND), short-circuit
between TP1 and point A (fig. 6); set the
oscilloscope on a time base of 5 uS and a
range of 0.5 V/Div with probe x10 and verify:
• the presence between points: 3 (GND) - 1
(probe) (fig. 4) of the waveform shown in fig.
7: if the waveform differs from the one in the
figure or there is no wave form, the electro-
nic circuit is broken.
2. Disconnect the feeder and remove the short
circuit, set the oscilloscope with a range of
1V/Div and connect the probe X100 between
points M (GND) and P (Probe) (fig. 8); con-
nect the machine to the power supply, switch
it on:
• the motor fan starts up, and after approx. 2
seconds a wave will appear as in fig. 9.
• check with a voltmeter that the output vol-
tage is approx. 60Vdc (see test specifica-
tion point 2).
• If the wave form does not appear or the
output voltage is not correct, replace the
electronic circuit ref. 1
3. If there is not a correct current regulation
replace the circuit ref. 36; if the fault appears
again, replace the circuit ref. 1
Carry out the final test after the repair.
2.0 FINAL TEST
1. Carry out the safety test according to our ope-
rative instruction N. SLL12, before proceeding
act as follows:
• insert a insulating thickness to avoid dischar-
ges or short circuits between the electronic
boards (ref. 3) and their supporting turrets.
FIG. 6 - RIF. 1 MOD. CE22541
FIG. 7
FIG. 8 - RIF. 01 MOD. CE22541
FIG. 9
A
GROUND
15Vdc
M
P

I
SPARE PARTS LIST - PIÈCES DÉTACHÉES - LISTA DE LAS PIEZAS DE RECAMBIO - LISTA PEZZI DI RICAMBIO
ERSATZTEILLISTE - PEÇAS SOBRESSELENTES - RESERVDELAR - WISSELSTUKKEN - LISTA PIESE COMPONENTE -
LISTA CZĘŚCI ZAMIENNYCH - ∫∞∆∞§√°√™ ∞¡∆∞§§∞∫∆π∫ø¡ - ПЕРЕЧЕНЬ ЗАПАСНЫХ ЧАСТЕЙ
38
13.1
48
36
09
08
12
01
72
10
11
03
14
69
13
09.1

II
SPARE PARTS LIST - PIÈCES DÉTACHÉES - LISTA DE LAS PIEZAS DE RECAMBIO - LISTA PEZZI DI RICAMBIO
ERSATZTEILLISTE - PEÇAS SOBRESSELENTES - RESERVDELAR - WISSELSTUKKEN - LISTA PIESE COMPONENTE -
LISTA CZĘŚCI ZAMIENNYCH - ∫∞∆∞§√°√™ ∞¡∆∞§§∞∫∆π∫ø¡ - ПЕРЕЧЕНЬ ЗАПАСНЫХ ЧАСТЕЙ
R. CODE DESCRIPTION DESCRIPTION DESCRIPCIÓN
01 W000232542 CIRCUIT BOARD CE 22541 CIRCUIT ÉLECTRONUQUE CE 22541 CIRCUITO ELECTRÓNICO CE 22541
03 W000232538 CIRCUIT BOARD HF 348 CIRCUIT ÉLECTRONUQUE HF 348 CIRCUITO ELECTRÓNICO HF 348
08 W000050196 POWER CABLE CÂBLE ALIMENTATION CABLE DE ALIMENTACIÓN
09 W000227612 CABLE CLAMP SERRE-FIL PRENSACABLE
09.1 W000227620 NYLON NUT ÉCROU NYLON TUERCA DE NYLON
10 W000233525 SECURING BLOCK BLOC DE FIXATION BLOQUEO DE FIJACIÓN
11 W000050197 SWITCH INTERRTUPTEUR INTERRUPTOR
12 W000231161 OUTLET CONNECTOR RACCORD SORTIE RACOR DE SALIDA
13 W000227980 KNOB POIGNÉE PERILLA
13.1 W000262748 HOOD CAPUCHON CAPUCHÓN
14 W000227820 FAN UNIT MOTOVENTILATEUR MOTOR DEL VENTILADOR
36 W000232515 CIRCUIT BOARD TV 330 CIRCUIT ÉLECTRONUQUE TV 330 CIRCUITO ELECTRÓNICO TV 330
38 W000262752 PLASTIC TRIM PROFIL ARÊTE PROFIL ÂRETE
48 W000050179 PIN FOR TRIMMER ARBRE POUR TRIMMER EJE DEL TRIMMER
69 W000050201 CHOKE ASSEMBLY IMPEDANZ IMPEDANCIA
72 W000233767 SUPPORT SUPPORT SUPORTE
R. CODE DESCRIZIONE BESCHREIBUNG DESCRIÇAO
01 W000232542 CIRCUITO ELETTRONICO CE 22541 ELEKTRONISCHE SCHALTUNG CE 22541 CIRCUITO ELECTRÓNICO CE 22541
03 W000232538 CIRCUITO ELETTRONICO HF 348 ELEKTRONISCHE SCHALTUNG HF 348 CIRCUITO ELECTRÓNICO HF 348
08 W000050196 CAVO ALIMENTAZIONE SPEISEKABEL CABO DE ALIMENTAÇAO
09 W000227612 PRESSACAVO KABLEKLEMME GRAMPO DO CABO
09.1 W000227620 DADO NYLON NYLON-MUTTER PORCA EM NYLON
10 W000233525 BLOCCHETTO FISSAGGIO BEFESTIGUNGSBLOCK BLOCO DE FIXAÇAO
11 W000050197 INTERRUTTORE SCHALTER INTERRUPTOR
12 W000231161 RACCORDO USCITA AUSGANGSANSCHLUß UNIÃO DE SAÍDA
13 W000227980 MANOPOLA DREHKNOPF BOTÃO
13.1 W000262748 CAPPUCCIO KAPPE TAMPA
14 W000227820 MOTOVENTILATORE MOTORVENTILATOR VENTILADOR
36 W000232515 CIRCUITO ELETTRONICO TV 330 ELEKTRONISCHE SCHALTUNG TV 330 CIRCUITO ELECTRÓNICO TV 330
38 W000262752 PROFILO CORNICE RAHMENPROFIL MOLDURA
48 W000050179 ALBERINO PER TRIMMER WELLE FÜR TRIMMER EIXO PARA TEMPORIZADOR
69 W000050201 GRUPPO IMPEDENZA IMPEDANZ GRUPO IMPEDÂNCIA
72 W000233767 SUPPORTO SCHEDA AUFHANGUNG SUPORTE

WIRING DIAGRAM - SCHÉMA ÉLECTRIQUE - ESQUEMA ELÉCTRICO - SCHEMA ELETTRICO
STROMLAUFPLAN - ESQUEMAS ELÈCTRICOS - ELSCHEMOR - ELEKTRISCHE SCHEMA'S - SCHEMA ELECTRICA
SCHEMAT ELEKTRYCZNY - ∏§∂∫∆ƒπ∫√ ¢π∞°ƒ∞ªª∞ - ЭЛЕКТРИЧЕСКАЯ СХЕМА
III

CIRCUIT BOARD CE 22541

ELECTRONIC CIRCUIT BOARD CE 22541 page 1of2

ELECTRONIC CIRCUIT BOARD CE 22541 page 2of2

CIRCUIT BOARD CE 22533