Akai GX-230D User manual

SERVICE
MANUAL
SUE QUALITY
AKAI
STEREO:
TAPE
DECK
ALSO
APPLICABLE
TO
MODEL
GX-230

STEREO TAPE DECK
move, GX-230D
ALSO APPLICABLE TO MODEL GX-230
SECTION.1 SERVICE MANUAL ..................000005 1
SECTION 2 . PARTS LIST .......... 06.0.2... 2c. eee ee eee 23
SECTION 3 SCHEMATIC DIAGRAM ...................64 44

SECTION 1
SERVICE MANUAL
TABLE OF CONTENTS
E..
GSPECIFICATIONS
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DISMANTLING
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Il.
ARRANGEMENT
OF
MAIN
PARTS
.............
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IV.
MECHANISM
ADJUSTMENT
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7
1.
ADJUSTMENT
OF
PINCH
WHEEL
PRESSURE
............00
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7
2.
BRAKE
TENSION
ADJUSTMENT
...........0.
0.0.0
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8
3.
ADJUSTMENT
OF
REEL
TABLE
HEIGHT
................000ceeeceeseeeee
9
4,
ADJUSTMENT
OF
CAPSTAN
MOTOR
SHAFT
LOOSE
PLAY
............00000
9
5,
ADJUSTMENT
OF
IMPEDANCE
ROLLER
SHAFT
LOOSE
PLAY................
10
6.
HEIGHT
ADJUSTMENT
OF
TAPE
GUIDE
ON
TENSION
ARM
.................
10
7,
ADJUSTMENT
OF
TENSION
ARM
MICROSWITCH
SW-9
POSITION..............
11
8.
ADJUSTMENT
OF
RECORDING
SLIDE
SWITCH
(SW-10)
TIMING
...............
7
9,
ADJUSTMENT
OF
FF
MICROSWITCH
(SW-5)
ACTUATOR
POSITION
............
12
10, ADJUSTMENT OF PLAY MICROSWITCH (SW-7 and SW-11)
ACTIVATOR
POSITION
......
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ADIUSTMENT
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13
VI.
AMPLIFIER
SYSTEM
ADJUSTMENT
.
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15
1.
POWER
SUPPLY
VOLTAGE
ADJUSTMENT
...........
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15
Bs
TAPE’
SPEED
ADJUSTMENT
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15
3.
RECORDING,
PLAYBACK
AMPLIFIER
ADJUSTMENT
.................-000-.
16
VII.
D.C.
RESISTANCE
OF
VARIOUS
COILS
........0.
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17
VII.
CLASSIFICATION
OF
VARIOUS
P.C.
BOARDS
............
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17
1,
P.C.
BOARD
INTERCHANGEABILITY
CHART
..
0.0...
0.00
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2.
COMPOSITE
VIEWS
OF
COMPONENTS
.........0..
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18
For basic adjustments, measuring methods, and operating principles, refer to
GENERAL OPERATING PRINCIPLES AND ADJUSTMENTS.

Il. SPECIFICATIONS
An asterisk next to.a figure indicates the minimum guaranteed performance.
TRACK SYSTEM 4 track 2 channel stereo system
TAPE SPEED "7-1/2 and 3-3/4 ips. 0.7%
*7-1/2 ips. (19 cm/sec.) 1.0%
*3-3/4 ips. (9.5 cm/sec.) 1.5%
WOW & FLUTTER Less than 0.07% RMS. at 7-1/2 ips.
Less than 0.1% RMS. at 3-3/4 ips.
*Less than 0.10% at 7-1/2 ips. FWD
*Less than 0.12% at 7-1/2 ips. REV
*Less than 0.15% at 3-3/4 ips. FWD
*Less than 0.18% at 3-3/4 ips. REV
TOTAL.WOW & FLUTTER *Less than 0.12% at 7-1/2 ips.
*Less than 0.18% at 3-3/4 ips.
FREQUENCY RESPONSE 30 to 23,000 Hz +3 dB at 7-1/2 ips. (with Akai LN Tape)
30 to 19,000 Hz +3 dB at 3-3/4 ips. (with Akai LN Tape)
30 to 22,000 Hz +3 dB at 7-1/2 ips.
30 to 18,000 Hz +3 dB at 3-3/4 ips.
DISTORTION Less than 1.0%
TOTAL DISTORTION Less than 1.5% at 7-1/2 ips.
Less than 2.5% at 3-3/4 ips.
S/N RATIO Better than 54 dB
*Better than 50 dB
TOTAL S/N RATIO *Better than 45 dB
OUTPUT LINE 0.775V (0 £1 dB/O +1.5 dB, FWD/REV)
700 Hz “0” VU Prerecorded tape, output volume maximum.
DIN 0.5V
INPUT MIC More than 0.3 mV
LINE More than 70 mV
DIN More than 3 mV
(at “0” VU output, recording volume maximum).
RECORDING/PLAYBACK LEVEL 0.775V (0 1.5 dB)
CROSS TALK Better than 40 dB
(1,000 Hz +3 VU recording)
ERASE RATIO Better than 70 dB
(1,000 Hz +3 VU recording)
RECORDING BIAS FREQUENCY 100 +10 kHz
BIAS LEAK Better than —30 dB
HIGH FREQUENCY DEVIATION Within 3 dB
(8,000 Hz, 3-3/4 ips. tape at 7-1/2 ips.)
RECORDING TIME 90 minutes, stereo recording, using a 1,800 ft. tape at 7-1/2 ips.
FAST FORWARD AND REWIND TIME Approximately 120 seconds, using a 1,800 ft. tape at 50 Hz.
MOTOR MAIN MOTOR 2 speed A.C. Servo Control Outer Rotor Motor
Type: SCM2-24KJ, 4 pole
Revolutions: 615 r.p.m. at 7-1/2 ips.
(19 cm/sec.)
307.5 t.p.m. at 3-3/4 ips.
(9.5 cm/sec.)
REEL MOTOR Two 6-pole eddy current Outer Rotor Motors
Type: 24XO-MR
Revolutions: 930 r.p.m. at 50 Hz
1,120 r.p.m. at 60 Hz
HEAD COMBINATION RECORDING/ERASE HEAD
PLAYBACK HEAD
Type: RE4-6
Gap: Rec: 4u
Erase: Double Gap
Impedance:
Rec: 1,400 ohm +25% at 100 kHz
Erase: 130 ohm +7% at 100 kHz
D.C. Resistance: Rec: 5.5 ohm
Erase: 1.8 ohm
Type: P4-202
Gap: 1.74 0.54
Impedance: 1,400 ohm at 1 kHz
D.C. Resistance: 268 ohm

TRANSISTOR
28A564(P)(Q)
...
1
28SD361(D)(E)...
1
2SC458LG(C)
...
16
28D361(D1)(D2)...1
28C945(P)(Q)
...
20
T1P48...1
28C1247A
...1
DIODE
IN34A
...2
18-1588
...1
10D0S...4
18-2473VE...1
10D1...1
RD-SA(M)...1
10D2...4
5B2...
1 (GX-230
only)
10D4...5
LC.
:
STK-015
. .
.
2
(GX-230
only)
POWER
SUPPLY
AND
POWER
CONSUMPTION
100
to
240V
A.C.
50/60
Hz,
90W
Universal
Models
240V
A.C.
50
Hz,
90W
BSI
Models
220V A.C. 50 Hz, 90W CEE Models
120V A.C. 60 Hz, 90W CSA Models
100V A.C. 50/60 Hz, 60/65W JPN Models
Recorder Type; 120W
DIMENSIONS
441(W)
x
404(H)
x
210(D)mm
(17.4" x 15.9" x 8.3")
Dimensions include all protruding parts.
WEIGHT
GX-230D
.
15.2
kg
(33.4
Ibs.)
GX-230 16.7 kg (36.7 Ibs.)
NOTES:
1.
Specifications
determined
with
Scotch
#211
tape
unless
otherwise
noted.
2.
Specifications
Subject
to
change
without
notice.

il. DISMANTLING OF UNIT
In
case
of
trouble,
etc.
necessitating
disassembly,
please
disassemble
in
the
order
shown
in
photographs.
Reassemble
in
reverse
order.
SCREWS
NULL
Ray
1
ct
a
{nh
CASE BLOCK
CONTROL KNOBS MECH. AMP.BLOCK
FRONT PANEL
|
ADJUSTMENT

SCREWS.
AMP. BLOCK " MECH.BLOCK

Hl. ARRANGEMENT OF MAIN PARTS
FAST 2 SW6
OPERATION SW2
PLAY SOLENOID SLi
PLAY SW4
HEAD ASSEMBLY
BLOCK
IMPEDANCE ROLLER
9
POWER SWI TENSION SW:
MONITOR SW | oe
TAPE SPEED SW2,1/2
PAUSE SW8
TAPE SELECTOR SWi{
RIGHT REEL MOTOR
LEFT REEL MOTOR
POWER TRANSFORMER
SERVO CONTROL PC.
BOARD MY-—2036
PLAY SW7, il
POWER SUPPLY RC.
BOARD MY~ 2037
FF sw5
MAIN MOTOR
REC. SW. PC.
BOARD MY- 2044
PB, AMP, RC, BOARD
MY-5SO17
OSC, & REC. AMP_ RC.
BOARD MY~50i6

IV.
MECHANISM
ADJUSTMENT
LEFT
REEL_TABLE
SW-4
ACTUATOR
"AT STOP MODE"
Fig.2
. ADJUSTMENT OF PINCH WHEEL PRES-
SURE (Refer to Figs. 1 and 2)
1)
Unfasten
Microswitch
(SW-4)
Activation
Adjust-
ment
ScrewsC
andC’.
-
2)
At
play
mode,
confirm
that
Brake
Lever
A
and
Brake
Lever
B
are
placed
at
a
180°
angle
in
relation
to
each
other.
If
necessary,
adjust
the
angle
by
changing
Play
Solenoid
(SL-1)
position.
3)
Adjust
pinch
wheel
pressure
to
1.5
+0.1
kgr-cm
by
re-positioning
Plate
A
and
Angle
B.
BRAKE LEVER B
‘Toa
BRAKE LEVER A eS
SCREW C
SCREW C'
CAPSTAN SHAFT
PINCH WHEEL
RIGHT
REEL TABLE
4)
Then,
at
stop
mode,
fasten
screws
C
and
C’
so
that
the
clearance
between
the
body
of
Microswitch
SW-4
(with
time
delay)
and
the
actuator
of
the
microswitch
is
approximately
0.5
mm
as
shown
in
Fig.
2.

X% 350 9r-cm
Fig. 3
BRAKE BAND SUSPENSION METAL
BRAKE BAND
SPRING SUSPENSION METAL
BRAKE LEVER
CLOTH TAPE
BRAKE BAND
X Confirm that both are
completely separate
Fig. 4
2. BRAKE TENSION ADJUSTMENT (Refer to
Figs. 3 and 4)
1) As shown in Fig. 3, use a 60mm diameter tape the position of the Spring Suspension Metal or
wound on a 5” reel and set both left and right replace the spring.
brake tension to approximately 350 gr-cm. 3) At all modes except stop mode, confirm that
Deviation of left and right tension must be within neither of the brake bands touch the cloth tape
50 gr-cm. ’ around the brake drums.
2)-Brake tension can be adjusted by changing posi-
tion of the Suspended Spring. If necessary, change

REEL
REEL
TABLE
FIXATION
SCREWS
ff
sa
ay
a
eee
==! (seh
eae
A
PO
RES
lie
Fig. 5
MAIN MOTOR THRUST SUPPORT ANGLE
ADJUSTMENT WASHER
(U TYPE )
AAA A A A AAA A A AAA AA AA AAA AA AAA AAA A A AAA IAA AAA A AAA AAA A)
CAPSTAN SHAFT
% Move by hand
3.
ADJUSTMENT
OF
REEL
TABLE
HEIGHT
4.
ADJUSTMENT
OF
CAPSTAN
MOTOR.
(Refer
to
Fig.
5)
SHAFT
LOOSE
PLAY
1)
Properly
load
a
tape
and
move
the
reel
table
as
As
shown
in
Fig.
6,
adjust
the
loose
play
by
inserting
-
indicated
by
the
arrow
mark
in
Fig.
5.
an
adjustment
washer
(U
type)
to
obtain
a
0.3
to
-
2)
Fasten
Reel
Table
Fixation
Screws
to
maintain
0.5
mm
degree
of
loose
play
when
the
capstan
shaft
is
optimum
position
at
F.
FWD
and
RWD
modes.
moved
by
hand.
NOTE: Tape should wind on center of ree) regard-
less of type reel used.

X O1 to 0.3mm
Fig. 7
TENSION ARM
ie
ADJUSTMENT
—_
ma
i
[>
ADJUSTMENT
WASHER
(U
OE
Ces
a
>
WASHER
(U
TYPE)
%
Lower
the
guide
%
Lift
Hg
guide
slightly
ea Ee
ssf Gees ;
Fig. 8
5. ADJUSTMENT OF IMPEDANCE ROLLER 6. HEIGHT ADJUSTMENT OF TAPE GUIDE
SHAFT LOOSE PLAY (Refer to Fig. 7) ON TENSION ARM
Adjust by turning adjustment screws A and B to Adjust the height of Tape Guide on Tension Arm by
obtain a 0.1 to 0.3 mm degree loose play when the inserting an adjustment washer (U type) as shown in
shaft is moved by hand. Fig. 8 so that tape travels on the center of the tape
guide.
NOTE: Both A and B screws must be tightened after
this procedure.
10

Switch point
TENSION ARM for microswitch
X Approximately
3.0mm
MICRO SWITCH SW9
(TENSION SW. )
Fig. 9
SLIDE SWITCH
ACTIVATOR ANGLE
% Bend this part SPRING
REC. PUSH BUTTON
BACK PART
X Just contacts
% Including back rush
allowance
SLIDE SWITCH SLIDER
Fig. 10
7.
ADJUSTMENT
OF
TENSION
ARM
MICRO-
8.
ADJUSTMENT
OF
RECORDING
SLIDE
SWITCH
SW-9
POSITION
SWITCH
(SW-10)
TIMING
Confirm
that
the
microswitch
operates
at
the
position
-As
shown
in
Fig.
10,
adjust
the
switch
timing
by
indicated
in
Fig.
9.
If
necessary,
move
the
micro-
bending
the
slide
Switch
Activator
Angle
so
that
the
switch
to
obtain
optimum
position.
slide
switch
slider
just
comes
in
contact
with
the
back
part of the slide switch.
At this time, the REC Push Button is fully depressed.
11

SWITCH LEVER
*% O3mm or
just contacts
PLAY MICRO SWITCH
(SW-7 & SW-I1)
% Approx. |,0mm
ACTIVATOR
9. ADJUSTMENT OF FF MICROSWITCH
(SW-5) ACTUATOR POSITION
At stop mode, move the microswitch actuator on FF
Slide Plate so that the clearance between the actuator
and the body of the microswitch is approximately
0.3 mm or just comes in contact as shown in Fig. 11.
Fig. 11
1
Lit wont |
Fig. 12
10. ADJUSTMENT OF PLAY MICROSWITCH
(SW-7 and SW-11) ACTIVATOR POSITION
As shown in Fig. 12, at stop mode, move the
microswitch activators on, Play Slide Plate so that the
Clearance between the activator and the porches of
the microswitches is approximately 1.0mm. _

V.
HEAD
ADJUSTMENT
REV.
PLAYBACK
COMB(REC.
ERASE)
FWD.
PLAYBACK
HEAD
P4~202
HEAD
RE4~-6
ray
HEAD P4-202
Fig. 13
NOTES:
1)
As
perfect
head
adjustments
are
vital
in
attaining
top
tape
deck
performance,
please
be
sure
that
these
adjustments
are
properly
carried
out.
2)
Be
careful
not
to
use
a
magnetized
screw
driver
or
other
magnetized
tools
in
the
vicinity
of
the
heads.
3)
Use
only
new
tape
as
level
variation
is
likely
to
occur
when
using
old
tape.
4)
Demagnetize
heads
with
a
Head
Demagnetizer
before
and
after
head
adjustment.

NOTE: Set tape speed to 7-1/2 ips. when making all alignment adjustments.
14
Adjustment Test Tape ' Adjustment
[
ier
Supply
Signal
Mode
Point
Reanahs
Fant
Upper
edge
of
ch.
1
head
core
and-the
Combination Head ?
f th th
Height Adjustment optional FWD (A)(B)(C) | ee edge of the tape are the same |
eight.
;
Upper
edge
of
ch.
1
head
core
and
the
EWD
P
layback
Head
optional
FWD
(D)(E)(F)
upper
edge
of
the
tape
are
the
same
Height
Adjustment
:
height.
Lower edge of ch. 1 head core and the
peabd Hay be es Head optional REV (G)(H)(D lower edge of the tape are the same
Height
Adjustment
:
height.
FWD
Playback
Head
8,000
Hz,
|
Azimuth
Alignment
3-3/4
ips
FWD
(F)
Maximum
output,
both
channels.
Adjustment test tape
FWD
Playback
Head
8,000
Hz,
Adjust
head
gap
surface
so
that
there
is
Gap
Alignment
3-3/4
ips
FWD
(ap)
no
change
in
output
level
when
tension
-
Adjustment
test
tape
is
applied
to
the
supply
reel
side.
REV Playback Head 8,000 Hz,
Azimuth
Alignment
3-3/4
ips
REV
6)
Maximum
output,
both
channels.
Adjustment test tape
REV
Playback
Head
8,000
Hz,
Adjust
head
gap
surface
so
that
there
is
Gap
Alignment
3-3/4
ips
REV
(K)
no
change
in
output
level
when
tension
Adjustment
-
test
tape
is
applied
to
the
supply
reel
side.
Combination Head Scotch #211 tape
Azimuth
Alignment
15,000
Hz
REC
(C)
Maximum
output,
both
channels.
Adjustment —20 dBm
Combination
Head
Scotch
#211
tape
Adjust
head
gap
surface
so
that
there
is
;
Gap
Alignment
15,000
Hz
REC
(L)
no
change
in
output
level
when
tension
Adjustment
—20
dBm
is
applied
to
the
supply
reel
side.

VI. AMPLIFIER SYSTEM ADJUSTMENT
1. POWER SUPPLY VOLTAGE ADJUSTMENT 2. TAPE SPEED ADJUSTMENT
VRI KB
ADJUST
TO
24V
19cm/sec.
VRI IOKB
Fig. 14
Adjustment
Point
Adjustment Item Test Tape Mode
Power Supply
Voltage
Adjustment
VR11
kB
7-1/2 ips.
1,000 Hz, 7-1/2 ips
Result
24.0V
9,5cm/sec,
VR2 30KB
19 cm/sec. +t %
2.5em/sec. +1.5%
Fig. 15
Remarks
Terminal , Power
Supply P.C. Board
Tape
Speed
VR110kB_
/1,000
Hz
+1.0%
Tape
Speed
7-1/2
ips.
2
test
tape
Adjustment
3-3/4 ips.
1 -1/2 ips.
Tape
Speed
S00
Hatch
2aps
VR230kB
|
500
Hz+1.5%
Tape
Speed
3-3/4
ips.
;
test
tape
Adjustment
15

—
nS
SASS
3.
RECORDING,
PLAYBACK
AMPLIFIER
ADJUSTMENT
vRI VR3 9 -VR3b- VR R2 VR2b
50KB 2KB = 2KB_ Ss SOKB 20KB ae
“™ i NX >
@ Q@@® @ @
Test Tape
Adjustment Item Supply Signal
Playback Level
‘Adjustment
700 Hz, 7-1/2 ips.
“O” VU test tape
VU Meter Sensitivity
Adjustment
700 Hz, 7-1/2 ips.
“O” VU test tape
Scotch #211 tape,
1,000 Hz “O” VU
recording
Recording Level
Adjustment
Adjustment
Point
Result
0 +1.0 dB
(0.775V)
VR1 50 kB
VR3 2 kB “O” VU
0+1.5 dB
(0.775V)
VR2 20 kB
Remarks
within 0 +1.5 dB at
reverse playback
Monitor Switch at
SOURCE
Scotch #211 tape,
Frequency
Response
1,000
Hz
to
Re-adjust
recording
level
Adjustment
1,000
Hz,
10,000
Hz
C22
20P
16,000
He
fiat!
following
bias
adiustinent
—20
dBm
recording
Bias
Leak
Less.than
With
Monitor
Switch
at
TAPE
Adjustment
—30
VU
and
SOURCE
Positions.
NOTES:
1. Tape Speed at 7-1/2 ips. (19 cm/sec.)
2. Tape Selector at LOW NOISE.
3. Output volume maximum.
4. New test tape should be used.
5.
The
letter
b
following
an
adjustment
parts
number
indicates “right channel”.
16

Vil.
D.C.
RESISTANCE
OF
VARIOUS
COILS
[—
Part
Designation
D.C.
Resistance
|
i;
Between
BLU-RED
100
ohm
Main
Motor
SCM2-24KJ
Between
YLW-GRN
180
ohm
a
Pick-up
Coil
635
ohm
Between
BLU-RED
74
ohm
Reel
Motor
aa
Between
YLW-GRN
166
ohm
Play
Solenoid
1660
THT3
685
ohm
Shut-Off
Solenoid
0730
THT1
15
ohm
+10%
—
Relay
MY4-0-US-AD4
Dc24v_—
|
650
ohm
.
ts
e
Relay
MTS-2
980
ohm
Head
phone
T
N16-5358
Primary
565
ohm
+15%
Output
Transformer
Secondary
0.95
ohm
+15%
Between
1
-
3
0.3
ohm
Oscillator
Coil
OT-204
Between
4
-
6
0.7
ohm
Between
7
-9
268
ohm
L
Playback
Head
&
P4-202
268
ohm
Combination
RE46
Rec.
5.5
ohm
i
Rec./Erase
Head
Erase
1.8
ohm
NOTE:
Resistance
values
shown
in
this
chart
are
average
values.
Vill.
CLASSIFICATION
OF
VARIOUS
P.C.
BOARDS
1.
P.C.
BOARD
INTERCHANGEABILITY
CHART
[
P.C.
Board
GX-230D
GX-230
a
Relay
P.C.
Board
MY-0008
MY-0008
Servo
Control
P.C.
Board
‘|
My.2036
MY-2036
Power
Supply
P.C.
Board
{
MY-2037
MY-2037
REC.
SW.
P.C.
Board
MY-2044
MY-2044
Transistor
P.C.
Board
MY-2054
|
MY-2054
|
bese
Equalizer
P.C.
Board
MY-5014A,B
_
MY-5014A,B
Lamp
P.C.
Board
MY-5015
MY-5015
OSC.
and
Recording
Amp.
P.C.
Board
MY-5016
MY-5016
=
5a)
Playback
Amp.
P.C.
Board
MY-5017*
MyY-5017*
EE.
Main
Amp.
P.C.
Board
MS-5024
NOTE:
Asterisk
mark
indicates
“not
interchangeable”’.
17

2. COMPOSITE VIEWS OF COMPONENTS
1. OSC. and Recording Amp. P.C. Board (MY-5016)
sf
yove
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ef
wove
SIW
WOuS
IMS
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YOLINON
OL
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Guvos
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ef
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LLINW
OL
8'v
bIOS-AW
aUvoa
"Od MAZITYNO OL
SISSVHO OL
bpOz—-AW Guvos
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‘MS
‘D3Y
OL
sf
eg
eee
(e+
svis)
et
"(os
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Soon
z
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%OO1-N-S1VW
WOus
br
xOve
AndNi
3NIN
Wout
er your ILINW OL
vbv0Z-AW GYVOe
-
a’v
los
-AW
gral
‘Od
“MS
‘95H
OL
‘Od YaZIIWNOA OL
gf MOVE NAW OL
TMS
‘MS
YOLINOW
OL
SISSVHO
OL
ef
Hove
ILLINW
OL
@
210G-AW
Guvoa
2p Hove SIN WOus
18