Alemite 3620 User manual

Service Guide
SER 3620
3620 3620-A & -B
3621 3621-A & -B
3622 3622-A
3623 3623-A
3624 3624-C
Alemite LLC
167 Roweland Drive, Johnson City, Tennessee 37601
www.alemite.com
Copyright © 2005 by Alemite LLC
This document contains confidential information that is the property of Alemite Llc
670710 and is not to be copied, used, or disclosed to others without express written permission. Revision (11-05)
Description and Operation
The metered control valve models included in the 3620
series are designed to meter quantities of a variety of fluids.
These valve assemblies dispense motor oils (SAE 5-50),
gear oils (SAE 80-240), and automatic-transmission fluid.
Do not use a mixture of antifreeze and water in the meter.
Each control valve contains a 40-mesh strainer. The
transmission fluid control valve also contains a 40-micron
in-line filter.
Control Valve Operation
To begin, press the button in the center of the lever.
This releases the safety. With the button held, squeeze the
lever to open the valve.
Electronic-Metered Control Valve
Figure 1 Electronic-Metered Control Valve Model 3620 Series - Model 3621 Shown
To latch the valve in the full open position, release the
lever (while pressing the button), then release the button.
To shut the valve off, press the lever and release.
NOTE: The latch feature can be disabled
with the removal of a roll pin. See Figure 5.
Control Valve Specifications
Fluid Inlet
(Swivel) Fluid Outlet (at Valve Handle)
Max. Operating
Pressure
psi Bars
1/2 " NPTF (f) 1/2 " NPTF (f) 1500 103
Table 1 Model 3620 Series Specifications
Refer to Figure 2
Valve Model Fluid Metered Extension Nozzle Type Meter Register Units
3620
Oil
Rigid Non-Drip Automatic
Quart
3620-B Non-Drip Manual
3621
Flexible
Non-Drip Automatic
3621-B Non-Drip Manual
3622 Transmission Fluid Non-Drip Automatic
3623 Gear Oil
Rigid
Non-Drip Automatic (with Manual Lock) Pint
3624 (Obsolete) Oil Non-Drip High-Volume Automatic Gallon
3624-C Non-Drip High-Volume Manual
3620-A, 3621-A, 3622-A, 3623-A Same as the corresponding valve model without the -A suffix except the Meter Register Unit is Liters
for configuration on each model
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SER 3620 Electronic-Metered Control Valve
Revision (11-05) 2 Alemite LLC
Figure 2 Electronic-Metered Control Valve Model 3620 Series - Exploded View
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Electronic-Metered Control Valve SER 3620 Alemite LLC 3 Revision (11-05)
Item
No. Part No. Description
Control Valve
Qty Notes Numeric Order
Part # (Item #)
3620 3620-A 3620-B 3621 3621-A 3621-B 3622 3622-A 3623 3623-A 3624 * 3624-C
1339087 Guard All Models 13630 (2)
2
3630 Meter Assembly, Electronic (Quart) 1
See SER 3630
3630-A (2)
3630-A Meter Assembly, Electronic (Liter) 13631 (2)
3631 Meter Assembly, Electronic (Pint) 13632 (2)
3632 Meter Assembly, Electronic (Gallon) 151891 (5)
3338706 Nipple, 1/2 " NPTF (m) All Models 1317860-1 (11)
4339100 Handle Assembly, Control Valve All Models 1 See Figure 5 318400-2 (12)
551891 Bushing, 1/2 " NPTF (m) x 1/4 " NPTF (f) 1320421 (13)
6B339800 Non-Drip Nozzle, Automatic 1321203 (10)
7338702 Extension, Curved, 1/4 " NPTF (m) 1332892 (15)
8339084 Non-Drip Nozzle, Manual 1338702 (7)
9338709 Hose, 1/2 " NPTF (m) x 1/4 " NPTF (m) 1338706 (3)
10 321203 Filter Assembly (40-Micron) 1 See Figure 4 338709 (9)
11 317860-1 Hose, 1/4 " NPTF (m) x 1/4 " NPTF (m) 1339084 (8)
12 318400-2 Non-Drip Nozzle, Automatic (w/ Manual Lock) 1 See Figure 3 339087 (1)
13 320421 Extension, Straight, 1/4 " NPTF (m) 1339100 (4)
14 339149 Extension, Curved, 1/2 " NPTF (m) 1339149 (14)
15 Non-Drip Nozzle, High Volume Automatic 1 Obsolete B339800 (6)
16 340084 Non-Drip Nozzle, High Volume Manual 1340084 (16)
* Obsolete
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SER 3620 Electronic-Metered Control Valve
Revision (11-05) 4 Alemite LLC
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Electronic-Metered Control Valve SER 3620
Alemite LLC 5 Revision (11-05)
Non-Drip Nozzle (Automatic w/ Manual Lock)
NOTE: Refer to Figure 3 for component
identification.
1. Unscrew Nozzle (16) from Angle Body (21).
2. Remove O-Ring (17) from the Nozzle.
3. Remove Stem (19) from the Nozzle.
Overhaul
NOTE: Refer to Figure 2 for component
identification on the major components of
the valve assembly.
Prior to performing any maintenance procedure, the
following safety precautions must be observed. Personal
injury may occur.
WARNING
Do not use halogenated hydrocarbon sol-
vents such as methylene chloride or 1,1,1 trichlo-
roethane in this valve assembly. An explosion can
result within an enclosed device capable of con-
taining pressure when aluminum and/or zinc-
plated parts come in contact with halogenated
hydrocarbon solvents.
Release all pressure within the system prior to
performing any overhaul procedure.
• Disconnect the air supply line from the pump
motor.
• Into an appropriate container, operate the
control valve to discharge remaining pressure
within the system.
Never point a control valve at any portion of your
body or another person. Accidental discharge of
pressure and/or material can result in personal
injury.
Read each step of the instructions carefully. Make
sure a proper understanding is achieved before
proceeding.
Disassembly
Metered Control Valve
NOTE: The following procedures pertain to
all models of metered control valves in the
3620 series.
1. Unscrew the extension assembly from Meter
Assembly (2).
2. Separate the components of the extension assembly.
3. Unscrew Control Valve Handle (4) from Nipple (3).
NOTE: Nipple may separate at the Meter
Assembly.
4. Unscrew the Nipple from its component. Figure 3 Nozzle Assembly 318400-2 - Exploded View
Item
No. Description Notes Qty
16 Nozzle 1
17 O-Ring, 1/2 " ID x 5/8 " OD 1
18 V-Block 1
19 Stem 1
20 Spring 1
21 Body, Angle 1
22 Gasket 1
23 Washer 1
24 Screw Assembly 1
Legend:
Parts are not available separately
designates a repair kit item
Repair Kit
Part No. Kit Symbol Description
393518 Kit, Repair
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SER 3620 Electronic-Metered Control Valve
Revision (11-05) 6 Alemite LLC
4. Remove V-Block (18) and Spring (20) from the Stem.
5. Unscrew Screw Assembly (24) from the Angle Body.
6. Remove Washer (23) from the Screw Assembly.
7. Remove Gasket (22) from the Angle Body.
Transmission Fluid Filter
NOTE: Refer to Figure 4 for component
identification.
1. Unscrew Spring and Adapter Assembly (29) from
Body (25).
2. Remove O-Ring (28) from the Spring and Adapter
Assembly.
3. Remove Stud (27) from the Body.
4. Remove Filter Tube (26) from the Body.
Control Valve Handle
NOTE: Refer to Figure 5 for component
identification.
1. Unscrew Swivel Assembly (39) from Body (30).
2. Remove O-Ring (38) from the Swivel Assembly.
3. Remove Strainer (37), Compression Spring (36), and
Spring Support (35) from the Body.
4. Remove Small Compression Spring (34), Seal (33),
and Push Rod (32) from the Body.
5. Remove Screws (41) that secure Lever Assembly (40)
to Cam (43).
• Remove the Lever Assembly from the Cam.
NOTE: The Lever Assembly is serviced as
an assembly.
6. Remove the Cam from the Body.
7. Remove O-Rings (42) from the Cam.
8. Remove Roll Pin (31) from the Body as required.
Electronic Meter Assembly
Refer to section entitled Electronic Meter for
complete details.
Clean and Inspect
NOTE: Use a repair kit for replacement
parts. Make sure all the components are
included in the kit before discarding used
parts.
1. Clean all metal parts in cleaning solvent. The solvent
should be environmentally safe.
2. Inspect all parts for wear and/or damage.
• Replace as necessary.
3. Closely inspect the mating surfaces of all components
for any imperfections. Ensure a smooth and clean
contact is obtained when assembled.
Figure 4 Filter Assembly 321203 - Exploded View
Item
No. Part No. Description Qty
25 Body 1
26 321191 Tube, Filter 1
27 Stud 1
28 X171001-14 O-Ring, 3/4 " ID x 15/16 " OD 1
29 Spring and Adapter Assembly 1
Legend:
Part numbers left blank are not available separately
Part number with an X prefix indicates a quantity of ten (10)
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Electronic-Metered Control Valve SER 3620
Alemite LLC 7 Revision (11-05)
Figure 5 Control Valve Handle 339100 - Exploded View
Item
No. Part No. Description Qty Notes Numeric Order Part # (Item #)
30 Body 1 (40)
31 Pin, Roll, 1/8 " x 5/8 " Long 1 X171000-10 (42)
32 Rod, Push 1 X171009-17 (38)
33 Seal 1 171033-5 (31)
34 Spring, Compression, Small 1 339055 (43)
35 Support, Spring 1 339056 (32)
36 339063 Spring, Compression 1 339063 (36)
37 339064 Strainer (40-Mesh) 1 339064 (37)
38 X171009-17 O-Ring, 13/16 " ID x 1 " OD 1 339066 (30)
39 339656 Swivel Assembly 1 339067 (35)
40 Lever Assembly 1 339068 (34)
41 Screw, 10 -24 x 3/8 " 2 339069 (33)
42 X171000-10 O-Ring, 1/2 " ID x 11/16 " OD 2 339070 (41)
43 339055 Cam 1 339656 (39)
Legend:
Part numbers left blank (or in italics) are not serviced separately
Part numbers with an X prefix indicate a quantity of ten (10)
designates a repair kit item
Repair Kits
Part No. Kit Symbol Description
393676 Kit, Major Repair
393677 Kit, Lever Replacement
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SER 3620 Electronic-Metered Control Valve
Revision (11-05) 8 Alemite LLC
Assembly
NOTE: Prior to assembly, certain compo-
nents require lubrication. Refer to Table 2
for details.
Control Valve Handle
NOTE: Refer to Figure 6 for a section
view of the control valve handle assembly.
1. Install Roll Pin (31) into Body (30) as required.
IMPORTANT: Lubricate O-Rings (42)
with grease prior to installation.
2. Install O-Rings (42) onto Cam (43).
3. Install the Cam assembly into the Body.
• Make sure to orient the Cam as shown in Figure 5.
4. Position Lever Assembly (40) onto the tabs of the
Cam.
• Make sure the safety does not interfere with the
Body.
5. Install Screws (41) that secure the Lever Assembly
to the Cam.
• Tighten the Screws securely.
6. Install Seal (33) [blunt end first] onto Push Rod (32).
7. Install Spring Support (35) into the small end of
Compression Spring (36).
8. Install Small Compression Spring (34) onto the
Spring Support.
9. Install the Push Rod and Seal assembly onto the
Spring Support.
10. Install the Compression Spring (with assembled
components) into the Body.
• Make sure the Push Rod seats properly on the
Cam.
11. Install Strainer (37) into the Compression Spring.
12. Install O-Ring (38) onto Swivel Assembly (39).
NOTE: Swivel Assembly is under Spring pres-
sure during installation.
13. Screw the Swivel Assembly into the Body.
• Tighten the Swivel Assembly securely.
Transmission Fluid Filter
NOTE: Refer to Figure 5 for component iden-
tification.
1. Install Filter Tube (26) into Body (25).
2. Install O-Ring (28) onto Spring and Adapter Assembly
(29).
3. Install the small button of Stud (27) into the spring of the
Spring and Adapter Assembly.
4. Screw the Spring and Adapter Assembly into the Body.
• Tighten the Spring and Adapter Assembly securely.
Non-Drip Nozzle (Automatic w/ Manual Lock)
NOTE: Refer to Figure 3 for component iden-
tification.
1. Install Gasket (22) into Angle Body (21).
2. Install Washer (23) into Screw Assembly (24).
3. Thread the Screw Assembly into the Angle Body.
• Tighten the Screw Assembly securely.
4. Install O-Ring (17) onto Nozzle (16).
5. Install and seat V-Block (18) [concave first] onto the
pointed end of Stem (19).
6. Install the Stem assembly [point first] into the Nozzle.
7. Install Spring (20) into the Stem.
8. Screw the Nozzle assembly into Angle Body.
• Tighten the Nozzle securely.
Item No. Description Item No. Description
Clean Oil
17 O-Ring, 1/2 " ID x 5/8 " OD 28 O-Ring, 3/4 " ID x 15/16 " OD
38 O-Ring, 13/16 " ID x 1 " OD
Multi-Purpose Grease
42 O-Ring, 1/2 " ID x 11/16 " OD
Table 2 Lubricated Components
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Electronic-Metered Control Valve SER 3620
Alemite LLC 9 Revision (11-05)
Electronic Meter Assembly
Refer to Service Guide SER 3630 for complete details.
Metered Control Valve
IMPORTANT: Apply thread sealant to all
pipe thread connections prior to assembly.
1. Screw Nipple (3) into Meter Assembly (2).
• Do not tighten at this time.
2. Screw Control Valve Handle Assembly (4) onto the
Nipple.
• Tighten the Nipple into the Handle and the Meter at
the same time.
• Make sure to align the Handle properly with the
Meter.
3. Connect the components of the extension assembly
and tighten securely.
4. Screw the extension assembly into Meter Assembly
(2).
• Tighten the extension securely.
Installation
Attach the Swivel Assembly [with thread sealant] to its
delivery line. Tighten the connection securely.
Operation
WARNING
Should leakage occur anywhere within the
system, disconnect power to the motor. Personal
injury can occur.
Safety and Latch
1. Squeeze the Lever to ensure the safety engages
properly.
2. Press the button in the center of the Lever and operate
the Lever. The Lever should move to the open
position.
3. Release the Lever (while pressing the button) then
release the button to ensure the latch engages properly.
4. Press the Lever and release to release the latch.
If the safety and/or latch does not operate properly,
refer to the Control Valve Troubleshooting Chart.
Refer to Figure 5 Parts List
for Parts Identification
Figure 6 Control Valve Handle 339100 - Section View
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SER 3620 Electronic-Metered Control Valve
Revision (11-05) 10 Alemite LLC
Prime and Test
NOTE: Perform the following procedures at
an air pressure that allows the pump to begin
to cycle. Regulate the amount of air to the
pump with a pressure regulator.
Should valve leakage occur at anytime, refer
to the Control Valve Troubleshooting
Chart.
5. Point the control valve into an appropriate collection
container.
6. Allow the pump to deliver fluid to the control valve.
• The control valve should show no leakage nor
dispense the product.
7. Cycle the control valve Lever Assembly several times.
• Product should flow once air is eliminated from the
control valve (and system).
If the control valve does not dispense the product, refer
to the Control Valve Troubleshooting Chart.
With the Lever in the released position, no product
should appear at the Nozzle. If product does appear, refer to
the Control Valve Troubleshooting Chart.
Should the electronic meter not function properly, refer
to Service Guide SER 3630 for details.
Control Valve Troubleshooting Chart
Control Valve Indications Possible Problems Solutions
Continuous product flow 1. Foreign material on Seal (33)
2. Seal (33) worn or damaged
1. Disassemble, clean, and inspect
seat area. Check mating surfaces
and replace Seal (33) as necessary.
Locate and eliminate source of
foreign material. Clean Strainer
(37)
2. Use Kit 393676
No product flow Manual Nozzle (8, 12,or 16) not open Open Nozzle (8, 12,or 16)
Leakage at Swivel
Assembly (39)1. Initial tightening of Swivel Assembly (39) not sufficient
2. O-Ring (38) worn or damaged.
1. Tighten Swivel Assembly (39)
2. Replace O-Ring (38)
Leakage at Cam (43) O-Rings (42) worn or damaged. Replace O-Rings (42)
Leakage at front end of Nozzle Nozzle damaged Replace Nozzle
Leakage at Extension Assembly 1. Initial tightening not sufficient
2. Thread sealant missing or inadequate 1. Tighten leaking connection 2. Apply thread sealant* to male pipe
threads
Safety on Lever Assembly (40)
does not engage 1. Broken spring in Lever Assembly (40) 2. Foreign material in Lever Assembly (40)
3. Worn or damaged Compression Spring (36)
1. Use Kit 393677
2. Clean Lever Assembly (40)
3. Replace Compression Spring (36)
Latch on Lever Assembly (40)
does not release 1. Broken spring in Lever Assembly (40) 2. Foreign material in Lever Assembly (40)
3. Worn or damaged Compression Spring (36)
1. Use Kit 393677
2. Clean Lever Assembly (40)
3. Replace Compression Spring (36)
* Do not apply thread sealant to the first two (2) threads. Contamination can occur.
Changes Since Last Printing
Added Model 3621-B
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