Allen-Bradley Kinetix 5700 User manual

Installation Instructions
Kinetix 5700 Capacitor Modules
Catalog Numbers 2198-CAPMOD-2240, 2198-CAPMOD-DCBUS-IO
About the Capacitor Modules
The 2198-CAPMOD-2240 capacitor module and 2198-CAPMOD-DCBUS-IO extension
module are used for energy storage and to extend the DC-bus voltage to another inverter cluster.
The 2198-CAPMOD-2240 capacitor module is used in applications with up to 100 A
maximum external DC-bus current. You can add the 2198-CAPMOD-DCBUS-IO extension
module to the left or right of the capacitor module when the external DC-bus current exceeds
100 A, up to a maximum of 200 A.
See the Kinetix® 5700 Servo Drives User Manual, publication 2198-UM002, for detailed
information on wiring, applying power, troubleshooting, and integration with ControlLogix® or
CompactLogix™ controllers.
Before You Begin
Remove all packing material, wedges, and braces from within and around the components. After
unpacking, check the item nameplate catalog number against the purchase order.
The Kinetix 5700 capacitor modules include the following accessory items.
Topic Page
About the Capacitor Modules 1
Before You Begin 1
Important User Information 2
Install the Capacitor Modules 3
Connector Data 7
Wiring Requirements 9
Additional Resources 12
Item 2198-CAPMOD-2240 2198-CAPMOD-DCBUS-IO
Parts kit containing stud/lug cover with wires (1), lug-cover bottom
plate, hex nuts and spacers for M8 studs, and 55 mm DC-bus link
(1) Stud cover for systems without wires attached is installed on each module.
XX
Wiring plug for the module status (MS) connector X –
Wiring plug for the 24V DC input power (CP) connector X –
Flexible bus bars, 2 each – X

2Kinetix 5700 Capacitor Modules
Publication 2198-IN008B-EN-P - July 2015
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and operation of
this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with
installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be
carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or
application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual
use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death,
property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the
consequence.
IMPORTANT
Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
surfaces may reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert
people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective
Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective
Equipment (PPE).

Kinetix 5700 Capacitor Modules 3
Publication 2198-IN008B-EN-P - July 2015
Install the Capacitor Modules
These procedures assume that you have prepared your panel, mounted your Kinetix 5700 servo
drives, and understand how to bond your system. For installation instructions regarding
equipment and accessories not included here, refer to the instructions that came with those
products.
Zero-stack Tab and Cutout
Engaging the zero-stack tab and cutout from module-to-module is required for shared-bus drive
systems and includes the Kinetix 5700 capacitor modules. This is done to make sure that the
module connectors are spaced properly to accept the shared-bus connection system.
Zero-stack Tab and Cutout Example
Mount the Capacitor Modules
Clearance requirements below the Kinetix 5700 capacitor and extension modules are identical to
the drive modules, however, additional space is required above for access to the DC-bus studs
and side-to-side for the DC-bus wiring that attaches to the studs. Refer to the Kinetix 5700
Servo Drives User Manual, publication 2198-UM002, for additional mounting information.
SHOCK HAZARD: To avoid the hazard of electrical shock, perform all mounting and wiring of the
Kinetix 5700 drive modules prior to applying power. Once power is applied, connector terminals can
have voltage present even when not in use.
ATTENTION: Plan the installation of your system so that you can perform all cutting, drilling,
tapping, and welding with the system removed from the enclosure. Because the system is of open
type construction, be careful to keep any metal debris from falling into it. Metal debris or other
foreign matter can become lodged in the circuitry, which can result in damage to components.
MOD
NET
MOD
DC BUS
MOD
NET
2198-Pxxx
DC-bus Power Supply
(front view)
Zero-stack Tab
and Cutout Engaged
2198-CAPMOD-2240
Capacitor Module
(front view)
2198-xxxx-ERS3
Inverter

4Kinetix 5700 Capacitor Modules
Publication 2198-IN008B-EN-P - July 2015
You can mount the 2198-CAPMOD-2240 capacitor module on the far right or far left of any
system cluster, depending on the input power configuration. More than one capacitor module
can be used in a cluster, if needed. Each additional module adds to the total system capacitance
and increased energy storage. The 2198-CAPMOD-DCBUS-IO extension module is always
mounted next to a capacitor module and always on the outside of the system cluster (either first
or last). An extension module is needed if the external DC-bus current is greater than 100 A, up
to a maximum of 200 A.
Kinetix 5700 Drive System Example with Extended (200 A) Drive System
For extended 100 A drive systems, remove the 2198-CAPMOD-DCBUS-IO extension
modules.
IMPORTANT
Capacitor modules always mount on the far right or far left of the system cluster, which ever
configuration makes the best use of panel space.
Extension modules always mount next to a capacitor module and on the outside of the cluster,
(first or last) in systems up to a maximum of 200 A.
Inverters with the highest power ratings must be positioned closest to the DC-bus supply (in
decreasing order) and only two clusters are allowed on the same DC-bus.
MOD
NET
2
1
1
I/O-A
6
510
1
I/O-B
6
510
UFB-A UFB-B
D+
D-
MF-A MF-B
MOD
NET
2
1
1
I/O-A
61
I/O-B
6
510510
UFB-A UFB-B
D+
D-
MF-A MF-B
D+
D-
MOD
NET
2
1
1
I/O-A
61
I/O-B
6
510510
UFB-A UFB-B
D+
D-
MF-A MF-B
D+
D-
MOD
NET
MOD
NET
MOD
NET
1
I/O
6
510
2
1
2
1
2
1
1
I/O-A
6
510
1
I/O-B
6
510
1
I/O-A
61
I/O-B
6
510510
UFB UFB-A UFB-B UFB-A UFB-B
D+
D-
D+
D-
D+
D-
MF-A MF-B MF-A MF-B
D+
D-
MBRK
+
-
MOD
NET
2
1
1
4
I/O
MOD
NET
D+
D-
MF
MODULE
STATUS
MOD
NET
MODULE
STATUS
MOD
NET
2
1
1
I/O-A
61
I/O-B
6
510510
UFB-A UFB-B
D+
D-
MF-A MF-B
D+
D-
2198-CAPMOD-DCBUS-IO
Extension Module
2198-CAPMOD-2240
Capacitor Module
2198-CAPMOD-DCBUS-IO
Extension Module
2198-CAPMOD-2240
Capacitor Module
System Cluster 1
Extended System,
Cluster 2
DC-bus
Power Supply
Single-axis
Inverter
Dual-axis
Inverters
Dual-axis Inverters
In this example, the capacitor module
and extension module are positioned on
the far right in both clusters.
However, other configurations are
possible, as long as the inverters with the
highest power ratings (in each cluster)
are positioned closest to the DC-bus
power supply and in decreasing order
leading away from the supply.
High-to-low Power Rating
High-to-low Power Rating

Kinetix 5700 Capacitor Modules 5
Publication 2198-IN008B-EN-P - July 2015
Kinetix 5700 Drive System Example with RPS Unit (200 A) Drive System
In this example, the 8720MC-RPS unit, capacitor module, and extension module are positioned
on the far left, with the DC-bus supply feeding into the inverter with the highest power rating.
To move the DC-bus input voltage to the far right, you must also reverse the order of the
inverters, so the inverters with the highest power ratings are positioned closest to the DC-bus
supply and in decreasing order leading away from the DC-bus supply.
For an RPS unit in 100 A systems (catalog number 8720MC-RPS065BM), remove the
2198-CAPMOD-DCBUS-IO extension module.
Kinetix 5700 Drive System Example with Multiple Capacitor Modules
Each 2198-CAPMOD-2240 capacitor module adds to the total system capacitance and
increased energy storage.
MOD
NET
2
1
1
I/O-A
6
510
1
I/O-B
6
510
UFB-A UFB-B
D+
D-
MF-A MF-B
MOD
NET
2
1
1
I/O-A
61
I/O-B
6
510510
UFB-A UFB-B
D+
D-
MF-A MF-B
D+
D-
MOD
NET
2
1
1
I/O-A
61
I/O-B
6
510510
UFB-A UFB-B
D+
D-
MF-A MF-B
D+
D-
MOD
NET
MOD
NET
MOD
NET
MOD
NET
1
I/O
6
510
2
1
2
1
2
1
1
I/O-A
6
510
1
I/O-B
6
510
1
I/O-A
61
I/O-B
6
510510
UFB UFB-A UFB-B UFB-A UFB-B
D+
D-
D+
D-
D+
D-
MF-A MF-B MF-A MF-B
D+
D-
MBRK
+
-
REGENERATIVE POWER SUPPLY
REGENERATIVE POWER SUPPLY
87208720
MCMC
RST PRG ENT
READYREADY
FAULTFAULT
PROGRAMPROGRAM kWkW
V
A
D+
D-
MF
MODULE
STATUS
2198-CAPMOD-DCBUS-IO Extension Module
2198-CAPMOD-2240 Capacitor Module
8720MC-RPS190BM
Regenerative Power Supply Single-axis
Inverter Dual-axis Inverters
High-to-low Power Rating
MOD
NET
MOD
NET
MOD
NET
1
I/O
6
510
2
1
2
1
2
1
1
I/O-A
6
510
1
I/O-B
6
510
1
I/O-A
61
I/O-B
6
510510
UFB UFB-A UFB-B UFB-A UFB-B
D+
D-
D+
D-
D+
D-
MF-A MF-B MF-A MF-B
D+
D-
MBRK
+
-
MOD
NET
2
1
1
4
I/O
MOD
DC BUS
MOD
DC BUS
MOD
DC BUS
D+
D-
MF
MODULE
STATUS
MODULE
STATUS
MODULE
STATUS
2198-CAPMOD-2240
Capacitor Modules
DC-bus
Power Supply
Single-axis
Inverter
Dual-axis
Inverters
In this example, the bank of three
capacitor modules are positioned
on the far right. However, they
can all be moved to the far left to
optimize panel space.

6Kinetix 5700 Capacitor Modules
Publication 2198-IN008B-EN-P - July 2015
Product Dimensions
Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for system-wide
drill hole specifications.
Capacitor Module Dimensions
Capacitor Module
Cat. No. AB
(1)
(1) The recommended mounting hardware is M5 (#10-32) steel bolts. Apply 4.0 N•m (35.4 lb•in) maximum torque to each fastener.
CD
2198-CAPMOD-2240 300 (11.81) 345 (13.58) 358 (14.09) 253 (10.0)
2198-CAPMOD-DCBUS-IO 131 (5.16) 176 (6.93) 189 (7.44) 248 (9.76)
MODULE
STATUS A
C
55
(2.16)
D
27.5
(1.08)
27.5
(1.08)
B
MOD
DC BUS
10.0
(0.39)
29.5
(1.16)
56.3
(2.22)
2198-CAPMOD-xxxx-xx Capacitor Modules
(2198-CAPMOD-2240 module is shown)
Dimensions are in mm (in.)

Kinetix 5700 Capacitor Modules 7
Publication 2198-IN008B-EN-P - July 2015
Connector Data
Lug spacers are needed only when wiring both external DC-bus and active shunt connections to
the lug studs. Two types of lug covers are provided, one for systems with external DC-bus or
active shunt wires attached and one without.
Capacitor Module Features and Indicators
Item Description Item Description
1 Ground stud 7 DC-bus (DC) connector
2 Module status (MS) connector 8 24V control input power (CP) connector
3 DC-bus status indicator 9 DC– M8 stud (external DC-bus)
4 Module status indicator 10 DC+ M8 stud (external DC-bus), shown with
wire lug
5 Stud/lug cover with wires (1)
(1) This example shows the lug cover oriented for wires exiting to the left (capacitor module is on the far left of the drive configuration). Rotate lug
cover 180° when wires exit to the right (capacitor module is on the far right of the drive configuration).
11 M8 hex nut
6 Stud cover without wires 12 Lug spacer
MODULE
STATUS
MOD
DC BUS
8
24V–
24V+
2
3
4
1
7
6
24V–
24V+
10
9
12 11
5
5700
2198-CAPMOD-2240
Capacitor Module
(front view)
2198-CAPMOD-2240
Capacitor Module
(top views)
2198-CAPMOD-2240
Capacitor Module
(side view, lug cover removed)

8Kinetix 5700 Capacitor Modules
Publication 2198-IN008B-EN-P - July 2015
Extension Module Features and Indicators
DC Bus (DC) Connector Pinout
Item Description Item Description
1 Ground lug 5 DC– M8 stud (external DC-bus)
2 Stud/lug cover with wires (1)
(1) This example shows the lug cover oriented for wires exiting to the left (extension module is on the far left of drive configuration). Rotate lug cover
180° when wires exit to the right (extension module is on the far right of drive configuration).
6DC+ M8 stud (external DC-bus), shown with
flexible bus-bar (2x)
3 Stud cover without wires 7 M8 hex nut
4 DC-bus (DC) connector 8 Lug spacer
DC Pin Description Signal
Bus link DC bus connections
DC–
DC+
1
4
3
6
5
87
2
5700
2198-CAPMOD-DCBUS-IO
Extension Module
(side view, lug cover removed)
2198-CAPMOD-DCBUS-IO
Extension Module
(front view)
2198-CAPMOD-DCBUS-IO
Extension Module
(top views)

Kinetix 5700 Capacitor Modules 9
Publication 2198-IN008B-EN-P - July 2015
Control Input Power (CP) Connector Pinout
Module Status (MS) Connector Pinout
Wiring Requirements
Capacitor Module Wiring Requirements
CP Pin Description Signal
1 24V power supply, customer-supplied 24V+
224Vcommon 24V–
MS Pin Description Signal
1 Module status relay output + RELAY+
2 Module status relay output – RELAY–
IMPORTANT
The National Electrical Code and local electrical codes take precedence over the values and
methods provided.
Connector
Description Pin Signal
Recommended
Wire Size
mm2(AWG)
Strip Length
mm (in.)
Torque Value
N•m (lb•in)
Module Status MS-1
MS-2
RELAY+
RELAY–
0.14…1.5
(28…16) 7.0 (0.28) 0.22…0.25 (1.9…2.2)
PELV/SELV
24V power (plug)
CP-1
CP-2
24V+
24V–
0.5…2.5
(20…14) 7.0 (0.28) 0.22…0.25 (1.9…2.2)
DC-bus power Bus-bar
DC–
DC+
N/A (1) N/A (1)
(1) DC bus connections are always made from drive-to-drive over the shared-bus connection system. These terminals do not receive discrete wires.
N/A (1)
DC-bus studs
Bus-bar N/A N/A
18 (156)
Lugs 53.5 (1/0) 100 A
85.0 (3/0) 200 A N/A (2)
(2) Strip length for the DC-bus studs depend on the customer-supplied lugs.
ATTENTION: To avoid personal injury and/or equipment damage, observe the following:
•Make sure that the installation complies with specifications regarding wire types, conductor
sizes, branch circuit protection, and disconnect devices. The National Electrical Code (NEC) and
local codes outline provisions for safely installing electrical equipment.
•Use power connectors for connection purposes only. Do not use them to turn the unit on and off.
•Ground shielded power cables to prevent potentially high voltages on the shield.

10 Kinetix 5700 Capacitor Modules
Publication 2198-IN008B-EN-P - July 2015
Wire an External Active Shunt
Active shunts wire to the DC-bus studs. The capacitor modules are equipped with spacers that
slide onto the M8 studs. When the system configuration includes external DC-bus and active
shunt connections, external DC-bus connections are made below the spacer and active shunt
connections are made above the spacer.
Active Shunt Connections
Active Shunts Compatible with Kinetix 5700 Drive Systems
Connect Modules with Flexible Bus-bars
When the 2198-CAPMOD-DCBUS-IO extension module is used, two flexible bus-bars make
the external DC-bus lug connections to the 2198-CAPMOD-2240 capacitor module. The
DC-bus links must also be installed.
Flexible Bus-bar Example
Rockwell Automation
Encompass Partners Powerohm Cat. No. Power Rating
kW
Current Rating
Amps
Powerohm Resistors, Inc. PWB035 22.7 35
PWB110 71.5 110
2198-CAPMOD-2240 or
2198-CAPMOD-DCBUS-IO
Capacitor Module
(2198-CAPMOD-2240
module is shown)
Active Shunt
Lug Connections
(above spacer)
DC-Bus
Lug Connections
(below spacer)
Spacer
24V–
24V+
SB+/NC
S1A
SCA
S2A
SB-
S1B
SCB
S2B
19
816
24V–
24V+
2198-CAPMOD-2240
Capacitor Module
Flexible bus-bars
(external DC-bus connections)
2198-CAPMOD-DCBUS-IO
Extension Module
DC-bus Link Connections
2198-xxxx-ERS3
Inverters
ATTENTION: To avoid damage to components on 200 A
systems, the DC-bus links and the flexible bus-bars must
be installed.