Alliance Laundry Systems UM202 Series User manual

Installation/Operation/Maintenance
www.comlaundry.com
Washer-Extractor
Top Loading
UM202
Design 2 Models
CAR2C
CAR2C
NOTA: El manual en
español aparece después
del manual en inglés.
Part No. F232212R1
January 2005
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)

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© Copyright 2005, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
F232212 1
Table of
Contents
Introduction......................................................................................... 3
Model Identification ............................................................................. 3
Nameplate Location.............................................................................. 3
Replacement Parts ................................................................................ 3
Customer Service.................................................................................. 3
Safety Information.............................................................................. 5
Explanation of Safety Messages........................................................... 5
Important Safety Instructions ............................................................... 5
Specifications and Dimensions........................................................... 7
Installation........................................................................................... 11
Dimensional Clearances ....................................................................... 11
Machine Foundation ............................................................................. 11
Machine Anchoring .............................................................................. 11
Electrical Installation............................................................................ 12
Input Voltage Requirements ............................................................ 12
Connection Specifications ............................................................... 12
Grounding ........................................................................................ 12
Phase Adder ..................................................................................... 12
Drain Connection.................................................................................. 14
Water Connection ................................................................................. 15
Control Function Test........................................................................... 16
Operation............................................................................................. 17
Control Panel ........................................................................................ 17
Operating Instructions .......................................................................... 18
Maintenance ........................................................................................ 21
Daily ..................................................................................................... 21
Weekly.................................................................................................. 21
Monthly................................................................................................. 21
Care of Stainless Steel .......................................................................... 22

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2F232212
Notes

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F232212
Introduction
Model Identification
Information in this manual is applicable to this model:
* This manual applies to models with U2 in the 9th and 10th
positions in the model number (e.g. UM202M1OU20001).
Nameplate Location
The nameplate decal is located at the rear of the
machine. Always provide the machine’s serial number
and model number when ordering parts or when
seeking technical assistance.
Figure 1
Replacement Parts
If literature or replacement parts are required, contact
the source from which the machine was purchased or
contact Alliance Laundry Systems LLC at [phone]
for the name and address of the nearest authorized
parts distributor.
Customer Service
For technical assistance, call [phone].
UM202*
CAR2C
1Nameplate
CAR2C
1

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Introduction
F232212
4
Figure 2
Model Number Familiarization Guide
SampleModel Number: UM202M1OU20001
UM Model Number Prefix
202 Washer-Extractor Capacity (pounds dry weight of laundry)
MType of Electrical Control
1Washer-Extractor Speed Capability (1 = 1 speed)
OElectrical Characteristics
U2 Design Series
0001 Option Identification (varies from machine to machine)
CAR17N
Max Load:
Model No:
CAR17N
UM202M1OU20001
xxxxxxxxx
208 – 240
60 3 3
0.0
15 amps
24 lbs 11 kg
N/A N/A
1750
5
ETL Listed
Conforms To ANSI/UL Std. 1206, 4th Ed
Certified To CAN/CSA Std. C22.2 No. 53-1968
Certified for use in wet locations
Serial No:
Voltage:
Circuit Breaker:
Amps:
Hz: Wire: Phase:
Max Speed: rpm
Electric Heat: Steam Pressure: psi bar
EXAMPLE OF NAMEPLATE

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F232212
Safety Information
Explanation of Safety Messages
Throughout this manual and on machine decals, you
will find precautionary statements (“DANGER,”
“WARNING,” and “CAUTION”) followed by specific
instructions. These precautions are intended for the
personal safety of the operator, user, servicer, and
those maintaining the machine.
Additional precautionary statements (“IMPORTANT”
and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used
to inform the reader of specific procedures where
minor machine damage will occur if the procedure
is not followed.
NOTE: The word “NOTE” is used to communicate
installation, operation, maintenance or servicing
information that is important but not hazard
related.
Important Safety Instructions
Save These Instructions
1. Read all instructions before using the washer.
2. Refer to the GROUNDING INSTRUCTIONS in
the INSTALLATION manual for the proper
grounding of the washer.
3. Do not wash textiles that have been previously
cleaned in, washed in, soaked in, or spotted with
gasoline, dry-cleaning solvents, or other
flammable or explosive substances as they give
off vapors that could ignite or explode.
4. Do not add gasoline, dry-cleaning solvents, or
other flammable or explosive substances to the
wash water. These substances give off vapors that
could ignite or explode.
5. Under certain conditions, hydrogen gas may be
produced in a hot water system that has not been
used for two weeks or more. HYDROGEN GAS
IS EXPLOSIVE. If the hot water system has not
been used for such a period, before using a
washing machine or combination washer-dryer,
turn on all hot water faucets and let the water
flow from each for several minutes. This will
release any accumulated hydrogen gas. The gas is
flammable, do not smoke or use an open flame
during this time.
6. Do not allow children to play on or in the washer.
Close supervision of children is necessary when
the washer is used near children. This is a safety
rule for all appliances.
7. Before the washer is removed from service or
discarded, remove the door to the extract
compartment.
Indicates an imminently hazardous
situation that, if not avoided, will cause
severe personal injury or death.
DANGER
Indicates a hazardous situation that, if not
avoided, could cause severe personal
injury or death.
WARNING
Indicates a hazardous situation that, if not
avoided, may cause minor or moderate
personal injury or property damage.
CAUTION
To reduce the risk of fire, electric shock,
serious injury or death to persons when
using your washer, follow these basic
precautions:
W023
WARNING

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Safety Information
F232212
6
8. Do not reach into the washer if the extract drum
or the wash agitator is moving.
9. Do not tamper with the controls.
10. Do not repair or replace any part of the washer, or
attempt any servicing unless specifically
recommended in the user-maintenance
instructions or in published user-repair
instructions that the user understands and has the
skills to carry out.
11. To reduce the risk of an electric shock or fire, DO
NOT use an extension cord or an adapter to
connect the washer to the electrical power source.
12. Use washer only for its intended purpose,
washing textiles.
13. ALWAYS disconnect the washer from electrical
supply before attempting any service.
14. Install the washer according to the
INSTALLATION INSTRUCTIONS. All
connections for water, drain, electrical power and
grounding must comply with local codes and be
made by licensed personnel when required.
15. To reduce the risk of fire, textiles which have
traces of any flammable substances such as
vegetable oil, cooking oil, machine oil,
flammable chemicals, thinner, etc. or anything
containing wax or chemicals such as in mops and
cleaning cloths, must not be put into the washer.
These flammable substances may cause the
fabric to catch on fire by itself.
16. Do not use fabric softeners or products to
eliminate static unless recommended by the
manufacturer of the fabric softener or product.
17. Keep washer in good condition. Bumping or
dropping the washer can damage safety features.
If this occurs, have washer checked by a qualified
service person.
18. Replace worn power cords and/or loose plugs.
19. Be sure water connections have a shut-off valve
and that fill hose connections are tight. CLOSE
the shut-off valves at the end of each wash day.
20. Always read and follow manufacturer’s
instructions on packages of laundry and cleaning
aids. Heed all warnings or precautions. To reduce
the risk of poisoning or chemical burns, keep
them out of the reach of children at all times
(preferably in a locked cabinet).
21. Always follow the fabric care instructions
supplied by the textile manufacturer.
22. Never operate the washer with any guards
and/or panels removed.
23. DO NOT operate the washer with missing or
broken parts.
24. DO NOT bypass any safety devices.
25. Failure to install, maintain, and/or operate this
washer according to the manufacturer's
instructions may result in conditions which can
produce bodily injury and/or property damage.
NOTE: The WARNING and IMPORTANT
SAFETY INSTRUCTIONS appearing in this
manual are not meant to cover all possible
conditions and situations that may occur. Common
sense, caution and care must be exercised when
installing, maintaining, or operating the washer.
Any problems or conditions not understood should be
reported to the dealer, distributor, service agent or the
manufacturer.

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Specifications and Dimensions
7
F232212
Specifications and Dimensions
Specification
Overall Dimensions
Overall width, in. (mm) 60 (1524)
Overall depth, in. (mm) 29-1/2 (749)
Overall height, in. (mm) 40 (1016)
Weight & Shipping Information
Net weight, lb. (kg) 510 (232)
Wash Compartment Information
Width, in. (mm) 20-1/4 (514)
Length, in. (mm) 22-1/4 (565)
Depth, in. (mm) 11-3/4 (298)
Volume, cu. ft. (liter) 2.74 (77.6)
Dry weight capacity, lb. (kg) 12 (5.45)
Extractor Basket Information
Basket volume, cu. ft. (liter) 1.09 (30.9)
Basket diameter, in. (mm) 16-1/16 (409)
Basket depth, in. (mm) 9-1/4 (235)
Basket dry weight capacity, lb. (kg) 12 (5.45)
Perforation open area, % 1.5
Drive Train Information
Number of motors in drive train 3
Wash motor power, hp (kW) 2 x 0.33 (0.25)
Extract motor power, hp (kW) 1 x 1.0 (0.75)
Water Consumption
Average water consumption
per agitation cycle, gallons (liters)
Low 14 (53)
Medium 17 (64)
High 21 (80)
Drain Information
Drain connection size, in. (mm) 2 (50)
Number of drain outlets 1
Drain flow capacity, gallons (liters) per min. 27 (101)
Recommended drain pit size, cu. ft. (liters) 7.7 (219)
Water Supply Information
Water inlet connection size, in. (mm) 3/4NH (G3/4)
Number of water inlets (1 hot, 2 cold) 3
Inlet flow capacity, gallons (liters) per min. 21 (79)
Table 1

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Specifications and Dimensions
F232212
8
Table 1 (Continued)
Specification
Operating Speeds
Wash agitator speed, reversals per minute
(Input frequency: 60 Hz/50 Hz)
60/50
Power Consumption
Average power consumption per cycle, kW-hr 0.25
Average HVAC load, Btu/hr (kcal/hr) 200 (51)
Centrifugal Force Data
Extract centrifugal force, G’s 208-240 V, 60 Hz 690
220-240 V, 50 Hz 496
380-415 V, 50 Hz 499
440-480 V, 60 Hz 698
Machine Capacity Dimensions
Refer to Figure 3
A60 in. (1524 mm)
B11-3/4 in. (298 mm)
C18-3/8 in. (467 mm)
D22-1/4 in. (565 mm)
E16-1/ in. (419 mm)
F29-1/2 in. (749 mm)
G19-7/8 in. (505 mm)
H40-1/2 in. (1029 mm)
Ta b l e 2

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Specifications and Dimensions
9
F232212
Figure 3
CAR2N
1Faucet 3Extractor Basket
2Agitator 4Control Panel
A
BC
DE
A
H
F
G
12
3
4

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Specifications and Dimensions
F232212
10
Figure 4
CAR3N
1Cold Water Inlets 4Drain Outlet
2Electrical Connection 5Hot Water Inlet
3Overflow Level
30-1/16 in.
(964 mm)
33-9/16 in.
852 mm)
6-3/4 in.
(171 mm)
40 in.
(1016 mm)
33-1/2 in.
(851 mm)
21 in.
(533 mm)
34-1/2 in.
(876 mm)
60 in.
(1524 mm)
6-3/4 in.
(171 mm)
6-3/4 in.
(171 mm) 1-1/8 in.
(29 mm)
9-3/4 in.
(248 mm)
26-9/16 in.
(675 mm)
4
1
2
3
4
5
1-3/4 in.
(102 mm)
3-7/8 in.
(98 mm)
29-1/2 in.
(749 mm)
3-7/8 in.
(98 mm)
2

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F232212
Installation
Dimensional Clearances
Refer to Figure 5 for recommended dimensional
clearances.
Figure 5
Machine Foundation
The machine may be placed on any level floor as long
as floor will hold the weight of the machine.
Position the machine and level with shims or grout
under the corners.
Refer to Table 3 for static loads on the floor.
Machine Anchoring
Bolting to floor is optional. To bolt down the machine,
use 3/8 inch bolt holes located on the frame at the
bottom of each corner. One quarter inch machine
anchors should be used.
CAR10N
CAR10N
6 in.
(152 mm)
1/2 in.
(13 mm)
6 in.
(152 mm)
Floor Load Data
Specification
Static floor load 840 lbs.
(3.7 kN)
Static pressure 68 lbs-ft2
(3.3 kN-m2)
Table 3

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Installation
F232212
12
Electrical Installation
Input Voltage Requirements
If a delta supply system is used, the high leg must be
connected to the L3 lead at the J-box.
NOTE: Rotation of the extractor basket should be
clockwise as indicated by the arrow on the lid. To
change direction of extractor rotation, interchange
the L1 and L2 leads.
IMPORTANT: Improper connections will result in
equipment damage and will void the warranty.
Connection Specifications
IMPORTANT: Connection must be made by a
qualified electrician using wiring diagram provided
with machine. Use liquid tight conduit and
connectors.
NOTE: Machine has passed rain test and is
certified for use in wet locations.
Grounding
For personal safety and proper operation, the machine
must be grounded in accordance with state and local
codes. If such codes are not available, grounding must
conform with the National Electric Code. The ground
connection must be to a proven earth ground at the
location service panel and/or to a grounded metal cold
water pipe.
Use wire size indicated in Electrical Specifications
table for runs up to 50 feet. Use next larger size for
runs of 50 – 100 feet. Use TWO sizes larger for runs
greater than 100 feet. This protects against voltage
drop which would result in a reduction of starting
torque.
Phase Adder
If three-phase service is not available and a Roto-
Phase or other phase adder is used, the artificial leg
must be connected to the L3A lead.
Electrical Specifications
Voltage Cycle Phase Wire
208-240 60 Hz 3 3
220-240 50 Hz 3 3
380-415 50 Hz 3 4
440-480 60 Hz 3 3
NOTE: The control voltage is 220 V for all
systems.
Table 4
WARNING
Turn off power and water before attempting
any maintenance, repairs, or service, or
before opening any service panel or door.
W532

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Installation
13
F232212
IMPORTANT: Installation shall conform with local
codes or, in absence of local codes, with the
National Electric Code ANSI/NFPA No. 70.
Overloaded or undersized lines, or any low voltage
condition will burn out motors and solenoid
windings.
Electrical Specifications
Voltage Designation Standard
Code Voltage Cycle Phase Wire Full Load
Amps Breaker AWG mm2
C 380-450 50 3 4 5 15 14 2.5
D 220-240 50 3 3 7 15 14 2.5
F 440-480 60 3 3 5 15 14 2.5
O 208-240 60 3 3 7 15 14 2.5
NOTE: Wire sizes shown are for copper, THHN, 90°conductor per NEC 2001 edition.
Ta b le 5
WARNING
Ensure that a ground wire from a proven
earth ground is connected to the ground
lug near the input power block on this
machine. Without proper grounding,
personal injury from electric shock could
occur and machine malfunctions may be
evident.
SW008

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Installation
F232212
14
Drain Connection
Figure 6 shows plumbing for UM machines.
A flexible connection must be made to a vented drain
system to prevent damage to rigid drain pipes. Drain
should be vented to ensure proper flow and prevent
siphoning. If proper drain size is not available or
practical, a surge tank is required. A surge tank along
with a sump pump should be used when gravity
drainage is not possible, such as in below-ground-level
installations.
Refer to General Specifications and Table 6 for drain
information.
Figure 6
Y043I
115 Amp – Three-Phase Circuit Breaker 560 in. Required for 202
23/4 in. Water Outlet 62 in. min. Waste Line Tee
33/4 in. min. Cold Water Supply Line 74 in. min. Waste Line
43/4 in. min. Hot Water Supply Line

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Installation
15
F232212
Water Connection
Refer to General Specifications for water supply
information.
Rigid pipe connections are not recommended.
Connections should be supplied by a hot and a cold
water line of at least the sizes shown in the Water
Supply Line Sizing table. Installation of additional
machines will require proportionately larger water
lines. Refer to Table 7.
To connect water service to machine with rubber
hoses, use the following procedure:
1. Before installing hoses, flush the water system
for at least two minutes.
2. Check filters in the machine’s inlet hoses for
proper fit and cleanliness before connecting.
3. Hang hoses in a large loop; do not allow them to
kink.
If additional hose lengths are needed, use flexible
hoses with screen filters.
Each hose is connected to a hot or cold water faucet
with a 3/4 inch hose bib.
Install vacuum breakers and check valves when
required by local codes.
Figure 7
Install a screen filter in each hose to keep rust and
other foreign particles out of the solenoid valves.
Suitable air cushions should be installed in supply
lines to prevent “hammering” (Figure 8).
Figure 8
Water Supply Line Sizing
Number of Machines Supply Line Size
1 3/4 in. (19 mm)
2 1 in. (25 mm)
3 1-1/4 in. (32 mm)
4 1-1/2 in. (38 mm)
5 1-1/2 in. (38 mm)
6 – 10 2 in. (50 mm)
Table 7
Y041I
13/4 in. Cold Water Supply Line
21/2 in. Faucet Lines
Y042I
1Water Supply Faucets
2Risers (Air Cushions)

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Installation
F232212
16
Control Function Test
The machine should be cleaned after the installation is
complete. A function test should then be executed on
the unloaded machine:
1. Check the power supply for correct voltage,
phase, and cycles to be sure they are correct for
the machine.
2. Open manual shut-off valves to the machine.
3. Turn on electric power.
4. Check the lid interlock before starting operation:
a. Turn extract timer dial counterclockwise to
the two minute mark, remain for three
seconds, and return dial to “off” position.
NOTE: Step 4a must be performed every time
power is disconnected from machine to reset
rotation detector.
b. Press the lid release button and open the lid to
the extract-rinse compartment.
c. Attempt to start the machine with the lid open.
The machine should not start with the lid
open.
d. Close the lid without locking it and attempt to
start the machine. The machine should not
start with the lid unlocked.
e. Close and lock the lid and start a cycle.
Attempt to open the lid while the cycle is in
progress. The lid should not open.
If the lid lock and interlock are not functioning
properly, call a service technician.
5. Run a complete cycle, checking operation of
water inlet valves, drain, and extract functions.
6. Check that cylinder rotation is clockwise in the
extract step. If rotation is not clockwise in the
extract step, disconnect power and have a
qualified electrician reverse lines L1 and L2 at
power input block.

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F232212
Operation
Control Panel
Figure 9 shows the control panel for both standard and
car wash top-loading machines.
Figure 9
The RUN indicator light indicates a wash cycle is in
progress.
The WA S H t i m e r can be set to up to 15 minutes for
wash cycle times. Machine will start automatically
after timer is set. Agitation will begin when selected
water level is reached.
The LID LOCK indicator light indicates when the
lid is properly closed on the extract-rinse
compartment.
After extract-rinse basket stops spinning, pressing the
LID RELEASE button unlocks the extract-rinse
compartment’s lid.
The EXTRACT and RINSE timers allow operator to
set the amount of time for extract and rinse cycles.
Machine will start automatically after timers are set.
The rinse will begin 30 seconds after basket begins to
spin
CAR11N

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Operation
F232212
18
Operating Instructions
1. Turn on the main power source (circuit breaker).
2. Close drain of wash compartment to be used.
Refer to Figure 10.
Figure 10
3. Select desired temperature and water level.
Figure 11
4. Add detergent and bleach, if desired, to water.
Use ONLY liquid bleach.
5. Set wash timer for 30 seconds to begin filling tub
and allow detergent/bleach to mix.
6. Place washables in compartment. Distribute
evenly around agitator. Refer to Figure 12.
Figure 12
NOTE: Place stringy items such as mop heads in
laundry net to prevent blockage of drains.
CAR12N
CAR13N
CAR14N