Amada Delta User manual

USER'S MANUAL 990-867
REVISION 2: January 2015
INSTALLATION MANUAL
FOR THE
DELTA MARKER WORKSTATION
MANUAL DOORS WITH MOTION

DELTA MARKER WORKSTATION – MANUAL DOORS WITH MOTION
990-867 ii
Copyright © 2005-2015, Amada Miyachi America
The engineering designs, drawings and data contained herein are the
proprietary work of AMADA MIYACHI AMERICA and may not be
reproduced, copied, exhibited or otherwise used without the written
authorization of AMADA MIYACHI AMERICA.
Printed in the United States of America.
REVISION RECORD
Revision EO Date Basis of Revision
1 N/A 06/08 Engineering Release
2 N/A 01/15 Update Company Logo

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FOREWORD
Thank you for purchasing the Delta Marker Workstation. If you have any questions about the contents
of this manual, or find any errors or omissions, please notify America Miyachi America at:
Amada Miyachi America
Laser and System Service Department
1820 S Myrtle Ave
Monrovia, CA 91017-7135
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
WARNING
This instruction manual describes how to perform procedures on lasers. These procedures MUST be
performed as detailed by QUALIFIED and TRAINED personnel.
Procedures not performed as prescribed in this manual may expose personnel to laser radiation hazards.
Be sure to wear protective goggles having an optical density of at least 6 at a wavelength of 1064
nanometers.
CDRH COMPLIANCE STATEMENT
The Amada Miyachi America laser workstation is certified to
be fully compliant with all applicable standards and regulations
as set forth by the United States of America’s Health and
Human Services (HHS), Food and Drug Administration (FDA),
Center for Devices and Radiological Health (CDRH), standard
21 CFR 1040.10 for Class I laser devices.

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Workstation Specifications
Item Delta Marker Workstation
Width 39.8 in. (101.10 cm)
Height 74.7 in. (189.74 cm)
Depth 25.5 in. (64.77 cm)
Weight** 290 lbs. (131.54 Kg)
Viewing window Optical density greater than 5 at 1064 nm wavelength
Exhaust port 3 in. (7.62 cm) port*** Two on back panel
** Approximate weight (excluding Laser). The weight will depend on actual components
mounted in workstation.
*** When applicable
Laser Safety Labels (See Figures Included in Appendix A)
The following safety labels are mounted on the workstation as shown:
2 DANGER VISIBLE AND/OR INVISIBLE LASER RADIATION WHEN OPEN. AVOID
EYE AND SKIN EXPOSURE TO DIRECT OR SCATTERED RADIATION.
3 DANGER VISIBLE and/or INVISIBLE LASER RADIATION WHEN OPEN AND
INTERLOCK FAILED OR DEFEATED. AVOID EYE AND SKIN EXPOSURE TO
DIRECT OR SCATTERED RADIATION
4, 5, 6 Standard laser safety symbols. Label 4 is the smallest; label 6 is the largest.
7 CAUTION TO PREVENT SHOCK HAZARD, DISCONNECT POWER SUPPLY
CORD AND WAIT FIVE MINUTES BEFORE REMOVING COVER.
NOTE: The same laser safety labels shown mounted on the right-hand side of the workstation are
also mounted on the left-hand side.
User Maintenance
WARNING: The Delta Marker Workstation has been manufactured and tested to meet standard
CDRH, 21 CFR 1040.10, Class I accessible emission limits. If you suspect a light leak, DO NOT
use the workstation until you have consulted with Miyachi Unitek Lasers. If necessary, we will
have you return your unit to us, or send one of our technicians to your site.

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CONTENTS
Page
General
Revision Record .................................................................................................................................. ii
CDRH Compliance Statement ........................................................................................................... iii
Workstation Laser Safety .................................................................................................................. iv
Laser Safety Labels ............................................................................................................................ iv
Section I. General Description ................................................................................................................1
Description ...........................................................................................................................................1
Delta Laser Workstation Dimensions ..................................................................................................2
Workstation Facility Requirements .....................................................................................................2
Section II. Components and Figures ......................................................................................................3
Workstation Rear Connector Panel .....................................................................................................3
Workstation Components ....................................................................................................................4
Workstation Front View ......................................................................................................................5
Workstation Control Panel ..................................................................................................................6
Workstation Electrical Bay ..................................................................................................................6
Laser Interlock and E-Stop Circuit ......................................................................................................7
Workstation Side View ........................................................................................................................8
Workstation Rear View .......................................................................................................................9
Exhaust Connection ......................................................................................................................9
Fiber Optic Entry Port ..................................................................................................................9
Appendix A: .......................................................................................................................................... A-1
Labels and Warning Labels ............................................................................................................ A-1
Appendix B: ...........................................................................................................................................B-1
User Notes and Comments ..............................................................................................................B-1

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Section I. General Description
Description
The floor standing Delta Laser Workstation is approximately 39.80” wide x 25.5” deep x 74.7” high. It
is a heavy duty steel CDRH Class I laser-safe enclosure with a hinged front access door, recessed
electronic bay, two large Nd:YAG safety view ports, safety interlocks, interior lighting and fume
extraction port. The electronic bay includes the control wiring distribution, PLC, control system. The
workstation also includes control panel, and rear connection panel.
(Also, refer to the PVA650 installation and operations manuals).

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Delta Laser Workstation Dimensions (Figure 1A)
Workstation Facility Requirements (Figures 1A)
Electrical: The workstation requires 115 VAC, 12 Amps or 230 VAC 6 Amps. A power
cable is supplied to connect the system to facility power.
Air: 80-100 PSI filtered air supply line supplied by customer (¼” dia quick-connect
hose connection)
Cover Gas: Supplied by customer (¼” dia quick-connect hose connection supplied by MUC).
Industrial grade Argon at 60-100 PSI. (Supplied by customer)

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Section II. Components and Figures
Workstation Rear Connector Panel (Figure 1B)
(Circu
it Breakers may very)

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Workstation Components
Viewing Windows: Windows are provided for safely viewing the weld operation while the laser beam
is turned on.
WARNING: The windows are specially treated (See Specifications). Do not
replace the windows with ones having a lower optical density specification.
Excessive viewing of the laser weld area is not recommended even when viewing
through the protective glass. Never stare directly into Laser Beam.
Interlock Switches: Two shutter interlock switches are wired in series, and one door interlock cable is
provided. The laser will automatically be disabled if the interlock switches fail to
close and laser operation is activated.
WARNING: Do not attempt to override these switches. Exposure to laser beam
radiation can cause severe injury.
EMO Button: Pressing this button will disable the laser system and terminate motion. The laser
will not operate again until the system is reset.
Hinged Door: The doors provide access to the interior of the enclosure. When they are open and
the safety interlock system is connected to the laser, the laser cannot be operated.
Height Adjustment: Leveler feet with swivel pads.
Lights: One fluorescent light provides illumination of the interior work area.
Power Strip: An external 115 VAC power strip is supplied with the enclosure. It is provided
for auxiliary workstation components.

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Workstation Front View (Figure 2)

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Workstation Control Panel (Figure 3)
(Panels may very)
Workstation Electrical Bay – Front Access (Figure 4)
(Standard System Shown. Some components may very or not shown)

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System Connection Utilizing Laser Emergency Stop and
Door Safety Interlocks and Wiring Diagram (Figure 5)

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Workstation Side View (Figure 6)

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Workstation Rear View (Figure 8)
Exhaust Connections:
3” dia. exhaust connection is available to port exhaust gases from the enclosure interior (at rear of
enclosure).
Fiber Optic Cable Entry Port:
These ports provide entry for fiber optic cable. WARNING: Once a strain relief grommet has been
loosened for fiber removal or replacement completely retighten prior to operation of laser.

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Appendix A
Labels and Warnings
1
2 (425-113) 3 (425-098)
4-SMALL 5-MEDIUM 6 LARGE
INTERNATIONAL LASER
WARNING LABEL
7 (4-29777-01)

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Appendix B
User Notes and Comments: