Anest Iwata DDP 120 B Series Specification sheet

DIAPHRAGM PUMP SET
GB
This ANEST-IWATA diaphragm paint pump complies to ATEX regulations 94/9/EC.
Protection level: II 2 GX Suitable for use in Zones 1 and 2.
X marking:
Any static electricity discharge from the pump is to be diverted to the ground through
the grounding wire which is included in this product.
Instruction Use and Maintenance Manual
DDP 120 B Series
DDP 120 B.TE (Aluminium)
DDP 120 BN.TE (Stainless Steel)
DDP 120 B WB.TE (Anodized Aluminium)
DPS 120 C Series
DPS 120 C.TE (Aluminium)
DPS 120 CN.TE (Stainless Steel)
DPS 120 C WB.TE (Anodized Aluminium)
DDP 90 E Series
DDP 90 E.TE (Aluminium)
DDP 90 EN.TE (Stainless Steel)
DDP 90 E WB.TE (Anodized Aluminium)
DPS 90 G Series
DPS 90 G.TE (Aluminium)
DPS 90 GN.TE (Stainless Steel)
DPS 90 G WB.TE (Anodized Aluminium)

CONTENTS
USE OF THE MANUAL ………………………………………………………………………………………3
WARRANTY……………………………………………………………………………………………………3
1. SAFETY WARNING …………………………………………………………………………………………4
2. TRANSPORT AND HANDLING ……………………………………………………………………………6
2.1 TRANSPORT …………………………………………………………………………………………………6
2.2 TRANSPORT WITH CARDBOARD PACKAGING ………………………………………………………6
2.3 HANDLING ……………………………………………………………………………………………………6
2.4 TEMPORARY STORAGE ……………………………………………………………………………………7
2.5 CHECK ON THE PURCHASED PRODUCT ………………………………………………………………7
3. PRODUCT IDENTIFICATION ………………………………………………………………………………8
3.1 PLATE DATA …………………………………………………………………………………………………8
4. THECNICAL SPECIFICATIONS ……………………………………………………………………………9
4.1 DPS MODELS DIMENSIONS & WEIGHTS ………………………………………………………………9
4.2 DPS_MODELS……………………………………………………………………………………………… 10
4.3 SAFETY SYSTEMS ……………………………………………………………………………………… 12
4.4 SAFETY PICTOGRAMS ………………………………………………………………………………… 12
4.5 WORKABLE PRODUCTS ………………………………………………………………………………… 13
5. PUMP OPERATION ……………………………………………………………………………………… 14
5.1 OPERATION DESCRIPTION …………………………………………………………………………… 15
6. INSTALLATION AND STARTING ……………………………………………………………………… 15
6.1 CONDITIONS FOR INSTALLATION …………………………………………………………………… 15
6.2 INSTALLATION …………………………………………………………………………………………… 15
6.3 INSTALLATIONS OF DPS MODELS …………………………………………………………………… 16
7. USE …………………………………………………………………………………………………… 19
7.1 USE …………………………………………………………………………………………………… 19
7.2 SAFETY RULES DURING USE ………………………………………………………………………… 19
7.3 CLOTHES …………………………………………………………………………………………………… 19
7.4 PREWASH ………………………………………………………………………………………………… 19
7.5 STARTING ………………………………………………………………………………………………… 20
7.6 DAILY INTERRUPTIONS ………………………………………………………………………………… 20
7.7 WRONG AND DANGEROUS USES …………………………………………………………………… 21
7.8 PRESSURE RELEASE PROCESS ……………………………………………………………………… 22
8. MAINTENANCE AND INSPECTIONS…………………………………………………………………… 23
8.1 GENERAL NOTES ………………………………………………………………………………………… 23
8.2 SAFETY RULES DURING MAINTENANCE …………………………………………………………… 23
8.3 RECOMMENDED SCHEDULED OPERATIONS ……………………………………………………… 23
8.4 DIAPHRAGM PUMP DISASSEMBLY FROM IT BASE SUPPORT ………………………………… 23
8.5 LID, CONNECTOR &AIR OPERATING VALVE DISASSEMBLY …………………………………… 24
8.6 DIAPHRAGM SET DISASSEMBLY……………………………………………………………………… 24
8.7 DIAPHRAGM SET REASSEMBLY ……………………………………………………………………… 24
8.8 INTAKE AND EXHAUST VALVE DISASSEMBLY …………………………………………………… 25
8.9 INTAKE AND EXHAUST VALVE REASSEMBLY …………………………………………………… 25
8.10
PAINT REGULATOR MAINTENANCE, DISASSEMBLY & ASSEMBLY …………………………………… 26
8.11
PAINT REGULATOR SPARE PARTS ……………………………………………………………………… 27
8.12 PAINT FILTER MAINTENANCE ………………………………………………………………………… 27
9. TROUBLE SHOOTING …………………………………………………………………………………… 28
10. SPARE PARTS LIST ……………………………………………………………………………………… 31
10.1 DPS DIAPHRAGM PUMP SET ASSEMBLY …………………………………………………………… 31
10.2 DDP DIAPHRAGM SPARE PARTS LIST ……………………………………………………………… 32
10.3 AIR OPERATING VALVE SPARE PARTS LIST ……………………………………………………… 33
10.4 PAINT FILTER SET ……………………………………………………………………………………… 34
10.5 AIR REGULATOR SET …………………………………………………………………………………… 34
10.6 ACCESSORIES …………………………………………………………………………………………… 34
10.7 SUCTION HOSE, SUCTION PIPE & DRAIN HOSE ………………………………………………… 35
10.8 2-WAY REGULATOR SET ……………………………………………………………………………… 35
11 DISMALTING ……………………………………………………………………………………………… 36
11.1 EQUIPMENT STORAGE ………………………………………………………………………………… 36
11.2 DISMALTING ……………………………………………………………………………………………… 36
2

3
Use of the This use and maintenance manual is an integral part of the equipment and must be easily available
Manual to the staff in charge of its use and maintenance. The user and the personnel in charge of mainte-
nance must be aware of the contents of this manual.
Read the manual carefully before starting ANY ACTIVITY involving the equipment, including its
handling. For easier references the instruction manual has been divided into the following sections:
WARNING
THE ORIGINAL CONFIGURATION OF THE EQUIPMENT MUST NOT BE CHANGED.
Upon receiving the equipment make sure that:
- The supply corresponds to the order specications.
- In case of non-compliance, inform our Technical Service immediately.
WARNING
ALL RIGHTS ARE RESERVED. THE REPRODUCTION OF ANY PART OF THIS MANUAL, IN ANY
FORM, IS STRICTLY FORBIDDEN WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE
MANUFACTURING COMPANY.
Warranty All the products of ANEST IWATA Srl have a one-year warranty from invoice date, unless otherwise
stated in writing. The warranty covers all manufacturing faults and material defects. Any spare part
replacement or repair operation is covered only if it is carried out by our technicians at our servicing
shops.
The warranty covers no intervention of our technicians during installation or dismantling operations.
If for practical purposes one of our technicians is sent to the premises, the time plus extra for tra
velling and expenses will be invoiced at current prices. Our warranty does not cover direct or indirect
damage to people or property caused by our equipment. It covers no repair operations carried out by
the customer or by a third party, either.
THE WARRANTY DOES NOT COVER:
- Damage or breakdown caused by improper use or assembly.
- Damage or breakdown caused by the use of spare parts different from the original or recommen-
ded ones.
- Damage or breakdown caused by bad preservation.
- Components subject to wear (described in the spare parts list).
WARRANTY FORFEITURE:
- In case of delayed payment or other breaches of contract.
- Whenever changes or repairs are carried out on our equipment without our prior authorisation.
- Whenever the serial number is damaged or removed.
- When the damage is caused by improper use or functioning, or if the equipment falls, is bumped or
by other causes not due to normal working conditions.
- Whenever the unit is disassembled, tampered with or repaired without the authorisation of
ANEST IWATA S.r.l.
All repair interventions carried out under warranty do not interrupt its duration.
All disputes will be settled in the court of justice of Turin.

• Be sure to read and understand this instruction manual. The operator shall be fully conversant
with the requirements stated within this instruction manual including important warnings, cau-
tions and operations.
• Wrong operation (mishandling) can cause serious bodily injury, death, re or explosion.
SAFETY FACTOR
• Pay special attention to items which are shown by the below marks and symbols.
WEAR PROTECTIVE GEAR
During painting, be sure to wear protective gear such as glasses, mask or gloves
to avoid serious injury caused by paints or solvents which might enter your eyes
or you might inhale.
BE CAREFUL ABOUT VENTILATION
Use it in a well-ventilated area. Painting or cleaning in a narrow area with insufficient ventilation
can cause organic solvent intoxication or explosion due to sprayed mist of paint or solvent which
catches re.
If you feel any abnormality during operation, consult a medical doctor immediately.
CONTACT IS FORBIDDEN
If paint leaks, never try to stop it by hand. In that case please proceede as follows:
1. Follow the instructions about relaese pressure procedure, provided in section 7.8.
2. Check the leackage causes.
3. Replace or repair the faulty component.
BE CAREFUL ABOUT BODILY INJURY
Paint can enter human body directly through eyes, mouth or skin. It is very dangerous. If you feel
any abnormality or receive any injury, consult a medical doctor immediately.
LIMIT OF FLUID TO BE USED
Do not use it for food products.
KEEP AWAY FROM ORIGINS OF EXPLOSIONS OR FIRES
Never use near sparks or open re. Especially the following will cause re
• Open ames such as cigarettes, pipes.
• Electric goods such as stoves, lamps or heates.
4
1. SAFETY WARNING

5
CONNECT GROUNDING
Securely ground pump, spray gun, workpieces and containers containing paint or solvent.
Be sure to use ground wire set supplied with pump set.
Connect it to ground to have continuous grounding.
Insufficient grounding will cause explosion or re if exposed to a spark of electricity.
WARNING!
BE CAREFUL ABOUT EXPLOSION
Be sure to use paint pump at less than max. uid working pressure (section 4.).
Use at more than max. uid operating pressure can cause explosion of pump resulting in great
danger.
Never bend hose with a radius of less than 50mm. Never put heavy things on it (in order not to
damage the hose). If done, hose can explode causing great danger.
Securely connect hose to avoid leak and looseness. If hose is disconnected during operation,
hazardous hose movement and paint ejection will cause severe bodily injury.
Never use cracked, damaged, bent, crushed or distorted hose. Leakages from such a hose can
cause great danger during operation.
IMPORTANT
Never alter the equipment
When you replace parts, be sure to use our genuine parts. If not done, it can cause insufficient
performance or failure.
Install or keep pump free from rain or splashes. If not done, it can cause pump failure
Install pump on a horizontal surface
Install pump free of paint mist. Attached paint mist etc., can cause pump failure
Use clean air ltered through dryer and lter (ner than 50 microns).If not done, it can cause pump
failure.
* We shall not be responsible for any injury or damage caused by disregard of warnings, cau-
tions or instructions.

2.1 TRANSPORT
To transport the equipment only the systems described below can be used. In any case make sure that
the transport and lifting device can bear the weight of the equipment with its packaging.
WARNING
ALWAYS KEEP THE PACKAGING IN VERTICAL POSITION.
WARNING
IT IS ADVISABLE THAT THE STAFF IN CHARGE OF HANDLING THE EQUIPMENT WEAR
PROTECTIVE GLOVES AND SAFETY SHOES.
WARNING
WHILE LIFTING OR HANDLING THE EQUIPMENT OR ANY OF ITS COMPONENTS CLEAR THE
WORKING AREA. LEAVE ALSO A SUFFICIENT SAFETY AREA AROUND THE EQUIPMENT TO
AVOID DAMAGING PEOPLE OR OBJECTS WHICH COULD BE THERE.
2.2 TRANSPORT WITH CARDBOARD PACKAGING
The equipment is put inside a cardboard packaging and wrapped with some shockproof material.
2.3 HANDLING
To handle the cardboard packaging use a trolley.
WARNING
FOLLOW THE INSTRUCTIONS ON THE PACKAGING BEFORE HANDLING AND OPENING IT.
HANDLING BY MEANS OF HANDLE HANDLING BY MEANS OF TROLLEY
6
2. TRANSPORT AND HANDLING

2.4 TEMPORARY STORAGE
During transport and storage make sure the temperatures between 0 and 40° C are not exceeded.
In case of storage, make sure the equipment is not put in places with an excessive humidity.
2.5 CHECK ON THE PURCHASED PRODUCT
When you receive and before using the pump, make sure it has not been damaged during transport
or storage. Also check that all standard components are inside the packaging.
7
* Cart set 1 Handle
4 Washer
4 Snap pin
2 + 4 “U” Bolt _ Hex. nut
1 Bolt with Hex. hole (M6)
1 Bolt with Hex. hole (M8)
1 Axle
2 Solid tire
1 Hex. nut (M6)
1 Hex. nut (M8)
** Hopper set 1 Gravity hopper
1 Suction hose
Stand Cart All Models Tank Wall
PR-5BL 1
Drain hose set 1
*Cart set - 1 - -
Supply lid - - 1 -
Hose band 3 3 - 3
Suction hose set with lter 1 1 - 1
Dip tube with lter - - 1 -
**Gravity hopper set - 1 - -

8
3. PRODUCT IDENTIFICATION
3.1 PLATE DATA
The manufacturer’s identication plate is applied on the diaphragm pump (see picture below).
It must not be removed at all, even if the equipment is resold. For any communication with the manu-
facturer always mention the serial number written on the plate itself.
The case of DPS 120-1C.TE
• Equipment group : II
• Category: Gas 2G (Suitable for use in zones 1and 2)
• Max. surface temperature: temperature class T6
• X marking : Any static electricity discharge from the pump is to be diverted to the ground through
the grounding wire which is included in this product.
Model
Max air working pressure
Construction year
Serial number

9
4. TECHNICAL SPECIFICATIONS
4.1 DPS MODELS DIMENSIONS and WEIGHT
Pump Version DPS-120C.TE DPS-90G.TE
PUMP Type DDP-120B DDP-120BN DDP-120B-WB DDP-90E DDP-90EN DDP-90E-WB
Paint Passages Aluminum Stainless
Steel
Anodized
Aluminum Aluminum Stainless
Steel
Anodized
Aluminum
Air Working
Pressure Range
1.5~7 bar
22~100 psi
Max. Fluid
Working Pressure
7 bar (100 psi)
Air Inlet G 1/4”
Fluid Outlet G 3/8”
Fluid Inlet G 1/2”
Paint Delivery
at 30 cyc/min 4.5 lt./min 1.5 lt./min
Paint Delivery
at 200 cyc/min 30lt./min 10lt./min
Paint viscosity 85sec/Ford#4
Working
Temperature 5~40°C
Compressor
(required power) 0.4~1.5 kW 0.4~0.75 kW
Noise Level 70 dB(A) 68 dB(A)
STAND TYPE TANK MOUNT TYPE
Dimensions (L_W_H) [mm] Weight [kg] Dimensions (L_W_H) [mm] Weight [kg]
DPS-120-1C.TE
409x358x806
10.5 DPS-120-2C.TE
357x312x798
9.6
DPS-120-1CN.TE 13.9 DPS-120-2CN.TE 12.1
DPS-120-1C-WB.TE 10.5 DPS-120-2C-WB.TE 9.6
DPS-90-1G.TE
409x358x764
9.6 DPS-90-2G.TE
357x312x756
8.7
DPS-90-1GN.TE 11.7 DPS-90-2GN.TE 10.8
DPS-90-1G-WB.TE 9.6 DPS-90-2G-WB.TE 8.7
CART TYPE WALL MOUNT TYPE
Dimensions (L_W_H) [mm] Weight [kg] Dimensions (L_W_H) [mm] Weight [kg]
DPS-120-3C.TE
437x452x868
13.0 DPS-120-4C.TE
363x214x534
9.5
DPS-120-3CN.TE 15.5 DPS-120-4CN.TE 12.0
DPS-120-3C-WB.TE 13.0 DPS-120-4C-WB.TE 9.5
DPS-90-3G.TE
437x452x868
12.1 DPS-90-4G.TE
363x214x492
8.6
DPS-90-3GN.TE 14.2 DPS-90-4GN.TE 10.7
DPS-90-3G-WB.TE 12.1 DPS-90-4G-WB.TE 8.6
CART TYPE (with Hopper)
Dimensions (L_W_H) [mm] Weight [kg]
DPS-120-36C.TE
526x528x868
13.0
DPS-120-36CN.TE 15.5
DPS-120-36C-WB.TE 13.0
DPS-90-36G.TE
526x528x868
12.1
DPS-90-36GN.TE 14.2
DPS-90-36G-WB.TE 12.1

4.2 DPS_MODELS
STAND TYPE
DPS 120-1C.TE/CN.TE/C-WB.TE DDP version mounted on stand, with paint regulator, 2 air regulators (for pump and
DPS 90-1G.TE/GN.TE/G-WB.TE gun), paint lter unit, dip tube with lter, uid recirculation, 1 overpressure valve, ball
valve with exhaust hole.
• PR-5BL paint regulator for DPS 120-1C.TE and DPS 90-1G.TE
• PR-5BLN paint regulator for DPS 120-1CN.TE and DPS 90-1GN.TE
• PR-5BL WB paint regulator for DPS 120-1C-WB.TE and DPS 90-1G-WB.TE
TANK TYPE
DPS 120-2C.TE/CN.TE/C-WB.TE DDP version mounted on Tank mount lid (without tank) with paint regulator, 2 air
DPS 90-2G.TE/GN.TE/G-WB.TE regulators (for pump and gun), paint lter unit, dip pipe with lter (for 20L tank), uid
recirculation, overpressure valve, ball valve with exhaust hole.
• PR-5BL paint regulator for DPS 120-2C.TE and DPS 90-2G.TE
• PR-5BLN paint regulator for DPS 120-2CN.TE and DPS 90-2GN.TE
• PR-5BL WB paint regulator for DPS 120-2C-WB.TE and DPS 90-2G-WB.TE
CART TYPE
DPS 120-3C.TE/CN.TE/C-WB.TE DDP version mounted on wheel cart with paint regulator, 2 air regulators (for pump
DPS 90-3G.TE/GN.TE/G-WB.TE and gun), paint lter unit, dip tube with lter, uid recirculation, 1 overpressure valve,
ball valve with exhaust hole.
• PR-5BL paint regulator for DPS 120-3C.TE and DPS 90-3G.TE
• PR-5BLN paint regulator for DPS 120-3CN.TE and DPS 90-3GN.TE
• PR-5BL WB paint regulator for DPS 120-3C-WB.TE and DPS 90-3G-WB.TE
10

11
WALL MOUNT TYPE
DPS 120-4C.TE/CN.TE/C-WB.TE DDP version mounted on wall mounting bracket with paint regulator, 2 air regulators
DPS 90-4G.TE/GN.TE/G-WB.TE (for pump and gun), paint lter unit, dip tube with lter, uid recirculation, 1 overpres-
sure valve, ball valve with exhaust hole.
• PR-5BL paint regulator for DPS 120-4C.TE and DPS 90-4G.TE
• PR-5BLN paint regulator for DPS 120-4CN.TE and DPS 90-4GN.TE
• PR-5BL WB paint regulator for DPS 120-4C-WB.TE and DPS 90-4G-WB.TE
CART TYPE (with Hopper)
DPS 120-36C.TE/CN.TE/C-WB.TE DDP version mounted on wheel cart with paint regulators, 2 air regulators (for pump
DPS 90-36G.TE/GN.TE/G-WB.TE and gun), paint lter unit, plastic hopper (6 lt. with 50 mesh lter), uid recirculation,
1 overpressure valve, ball valve with exhaust hole.
• PR-5BL paint regulator for DPS 120-36C.TE and DPS 90-36G.TE
• PR-5BLN paint regulator for DPS 120-36CN.TE and DPS 90-36GN.TE
• PR-5BL WB paint regulator for DPS 120-36C-WB.TE and DPS 90-36G-WB.TE

4.3 SAFETY SYSTEMS
Several safety systems have been conceived during the diaphragm pump design and manufacture to
safeguard the operator, in compliance with pr EN 12621 Directive about paint.
SAFETY VALVE
A 7 bar calibrated safety valve is installed to ensure the pump working pressure does not exceed the
limits inside the feeding circuit.
If the calibration pressure is exceeded, the valve opens by releasing the excess of air.
WARNING
DO NOT DISASSEMBLE THE SAFETY VALVE. ANY TAMPERING WITH COULD BE DANGE-
ROUS FOR THE OPERATOR AND COMPROMISE THE EQUIPMENT GOOD WORKING.
EXHAUST VALVE
In case of anomalies during working, turn 90° the exhaust valve lever. In this way the air supply will
be interrupted and the residual pressure inside the pump will be released.
4.4 SAFETY PICTOGRAMS
Some pictograms can be found on the pump with the safety warnings to follow by anyone who is
going to use it.
WARNING
THE MANUFACTURING COMPANY IS NOT TO BE HELD RESPONSIBLE FOR DAMAGE OR
ACCIDENTS TO PEOPLE OR THINGS COMING FROM THE NON-COMPLIANCE WITH THE
PRESCRIBED RULES.THE RESPONSIBILITY RESTS ENTIRELY WITH THE OPERATOR HIM
SELF.
12
RELEASING HOLE
OFF
ON

4.5 WORKABLE PRODUCTS
All ANEST IWATA DPS diaphragm pumps are conceived to paint ferrous material in general, wood
and plastic.
The products that can be delivered are: solvent-based paints for all DPS-120C.TE - DPS-90G.TE
models with a maximum viscosity of 85 sec/Ford # 4 (100 sec/NK-2) and water based paint for all
DPS-120CN.TE/C-WB.TE - DPS-90GN.TE/G-WB.TE models.
To use the pump with special products ask for the manufacturer’s approval. Moreover, the pump
technical features will have to be adapted to the special product working.
The Company ANEST IWATA is not to be held responsible for any accident due to the pump use by
an UNAUTHORIZED and non qualied staff using it for purposes that are different from the above
mentioned ones.
WARNING
NEVER USE THE FOLLOWING HALOGENATED HYDROCARBON SOLVENTS :
- METHYL CHLORIDE, DICHLOROMETHANE, 1.2-DICHLOROETHANE, CARBON TETRA-
CHLORIDE, TRICHLOROETHYLENE,1.1.1-TRICHLOROETHANE WHICH CAN CAUSE
CRACKS OR DISSOLUTION ON GUN BODY (ALUMINUM) BY CHEMICAL REAC-
TIONS.
- ANY INFLAMMABLE OR VERY TOXIC PRODUCTS SUCH AS PETROL, KEROSENE,
INFLAMMABLE SOLVENTS OR COMBUSTIBLE GASES;
- ANY HERBICIDE OR PESTICIDE
- ANY RADIOACTIVE FLUID
(Be sure that all uids and solvents are compatible with gun parts. We are ready to supply a
material list used in the gun on request.)
Do not use with corrosive liquids (except for PH6-8)
13

14
5. PUMP OPERATION
5.1 OPERATION DESCRIPTION
Based on a simple manufacture, the operation consists in two diaphragm movement, which are both
xed at the end of a rod, pressurizing and sending the paint.
The compressed air enters the air chamber from side A in picture 1. The diaphragm is moved to the
left, by pushing the paint.
At the same time, the diaphragm on the opposite end (side B) moves to the left by sucking the paint.
When the rod is completely on the left, the double pneumatic valve reverses the operations.
The compressed air enters the air chamber from side B in picture 2. The diaphragm is moved to the
right, by pushing the paint.
At the same time, the diaphragm on side A end sucks the paint.
The pump repeats the above-mentioned suction and delivery movements. The result is a steady and
pulsation-free material ow.
The main feature is the action of two pneumatic valves: the rst one is a power valve feeding the
pump, and the other one a control valve always ensuring the movement.
FIG.1
FIG.2
A
AB
Material outlet
Material outlet
Material suction
Material suction
Air inlet
Air outlet
Air inlet
Air outlet
B

6.1 CONDITIONS FOR INSTALLATION
The installer must know the ATEX classication of the installation area, as well as the risks coming
from a potentially explosive atmosphere, by paying attention to the explosion and re risks so as to
adopt the most suitable protections.
All maintenance, assembly and disassembly operations must be carried out by a qualied staff out
side the area at risk of explosion.
Also check that the accessories comply with the essential safety requirements of the ATEX directi-
ves. Handle them with great care to avoid changing their features.
Once installed, clean the unit.
The equipment must be installed by a specialized and authorized staff.
In any case, follow the instructions below.
WARNING
IF PAINTING IS CARRIED OUT OUTSIDE THE SPRAY BOOTH, ALWAYS OPERATE IN A PLACE
WITH A RIGHT VENTILATION TO AVOID CONCENTRATING INFLAMMABLE VAPOURS COMING
FROM SOLVENTS OR PAINTS.
6.2 INSTALLATION
- Place the pump on a stable surface, to avoid movements during use.
- The distance between the pump and the paint (height of suction) must be as short as possible.
However, it can vary according to viscosity and required delivery.
- Connect the air supply to the supply connection of the pump.
- The suction pipe must have an inside diameter of at least 1/2” or slightly higher.
- To install the pump use two M8x12 screws by means of the special holes on the lower adaptor.
Do not fasten the pump with any other system.
- Connect the free end of the GROUND WIRE directly.
WARNING
THE FLUIDS USED AND THE REQUIREMENTS MUST BE IN COMPLIANCE WITH SECTION 4.5
(WORKABLE PRODUCTS) AND WITH SECTION 7.0 (USE).
WARNING
- CONSULT THE LOCAL CODE FOR DETAILED INSTRUCTIONS RELATIVE TO GROUND
CONNECTIONS IN THE WORK AREA AND TO THE TYPE OF SYSTEM USED.
- THE GROUND WIRE (INCLUDED) MUST HAVE A MINIMUM SECTION EQUAL TO 1.5 mm2.
- ONE END OF THE CABLE MUST BE EARTHEN WHILE THE OTHER MUST BE CONNEC-
TED TO THE LATERAL LID OF THE DIAPHRAGM PUMP.
Fasten the pump to the ground by means of the bracket welded on the trailer or on the stand.
15
6. INSTALLATION AND STARTING
Bolt (M3)

1
Drain Hose
A - STAND TYPE / CART TYPE
1. Remove the dust proof caps (B,E,F,H,I on page 21)
2. Detach the pump assembly from the support by removing Hex. Bolts (M8)
3. Flip the stand and assemble the pump assy to the right position.
COMMON
1. Connect the drain hose
to the two-way valve for
paint recirculation.
Stand
Pump assy
Hex. Bolt (M8)
16
6.3 INSTALLATION OF DPS_MODELS
Suction hose
PAINT SUPPLY / Suction hose
1. Connect the suction hose to the paint inlet joint (H page 21).
2. Fix the drain hose to the suction hose with band (3 spots wherever you want).
2
Band 3 spots wherever
you want
B - TANK MOUNTING TYPE
1. Remove the dust proof caps (B,E,F,H,I on page 21)
2. Assemble the supply lid in its seat, connect the drain hose to the two-way valve for paint recirculation.
(as COMMON 1)
3. Connect the suction hose to the paint inlet joint. (Make sure the seal tape is taped around the suction hose)
Fix the drain hose
with the wing bolt.
Drain hose
Supply lid
Suction hose

17
C - CART TYPE
1. Assemble the following parts below in numerical order, and x them to the stand.
* Put the end of the pin into axle hole, and
push it inside all the way by using hammer As is when is tted
U bolt
Hex. Nut
2. Unscrew from pump lower adaptor the tting bolt (M8) and assemble the handle on stand by using hex. bolt (M8)
and bolt with hex. hole (M6).
Suction hose
Band 3 spots
wherever you want
1. Snap pin*
5. Snap pin*
Axle
2. Washer
3. Tire
4. Washer
Bolt wit
hex. hole (M6)
CLOSE UP
Hex. Bolt (M8)
Handle
Hex. nut (M6)

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D - WALL MOUNTING TYPE
1. Remove the dust proof caps (B,E,F,H,I on page 21)
2. Detach the pump assembly from bracket by removing hex. Bolts (M8)
3. Flip the bracket and assemble the pump to the right position on bracket by using hex. Bolts (M8).
4. Connect the drain hose to the two-way valve for paint recirculation. (as COMMON 1)
5. Connect the suction hose to the paint inlet joint.
Band 3 spots wherever you want
Drain hose
Suction hose
Hex. Bolt (M8)
Bracket
E - GRAVITY HOPPER TYPE
1. Assemble the hopper set by means the “U” suction tube, to the paint inlet joint of the pump mounted on cart.
2. Connect the drain hose from two-way valve for paint recirculation to hopper lid set directly.
Pump set
Drain hose

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7. USE
7.1 USE
This section describes the diaphragm pump use in compliance with the safety standards in force.
Read this section carefully.
7.2 SAFETY RULES DURING USE
TO USE the diaphragm pump COMPLY WITH the safety precautions and rules described below.
The manufacturing company declines all responsibility if the operator does not comply with
them. It is not to be held responsible for any carelessness during the pump use, either.
If the system is used improperly, it could be broken by causing serious damage.
Do not change the system; use only Anest Iwata original spare parts.
Check the system daily: repair or replace immediately all worn or damaged parts.
Never exceed the maximum working pressure: 7 bar (100 psi)
IT IS FORBIDDEN to use the equipment for purposes that are different from the ones it is
destined to which are described in the use and maintenance manual. If in doubt, apply to your
Anest Iwata reseller.
Use paints and solvents compatible with the system parts they come in touch with.
Refer to the paint and solvent features mentioned by the manufacturer.
Wear the protective clothes described in section 7.3
Comply with all the local standards on electric safety and re risks.
7.3 Clothes
Wear some protective gloves and goggles, an oxygen mask and some ear protections during
working. Always follow the laws in force (Ex. LAW 626/94).
7.4 PREWASH
1. Make sure the pump is installed correctly (see section 6.3).
2. Soak the suction tube into the washing liquid, or ll the hopper or the tank according to the model
used.
3. Put the ball valve in the right position.
4. Adjust the inlet pressure between 2.0 and 7 bar.
5. Open gradually the two-way valve for paint recirculation (B on page 21). The washing liquid will
have to circulate through the dip tube recirculation pipe.
- If the Tank mount model is used, the washing liquid will circulate through the paint handling
system (JET STREAM).
- In the Hopper model, recirculation pipe is directly connected to the hopper.
6. Close the two-way valve for paint recirculation and adjust the paint pressure by means of Paint
Regulator (Recommended pressure for washing 3.0 bar)
7. Press the gun trigger (or supply the automatic gun opening control with some air), without
spraying air and let the washing uid circulate for some minutes.
8. Make sure the washing has been done and then discharge the pump residual liquid and stop it.

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WARNING
THE PUMP MUST BE WASHED BEFORE USING IT FOR THE FIRST TIME, IF IT IS NOT
USED FOR A LONG TIME AND AFTER ANY COLOUR CHANGE.
7.5 STARTING
Before beginning working, start the pump by following the instructions below:
1. Connect ground wire set to ground.
2. For all models with suction pipe, dip it into the product tank to be pumped.
For the model with hopper, ll it with the product to be pumped.
For the models on tank, ll the product tank to be pumped.
3. Open the two-way valve for paint recirculation (Ref. B on page 21).
4. Lift and turn gradually the pressure reducer knob (Ref. C on page 21). Adjust it at a pressure sli-
ghtly higher than 2.0 bar, to enable the pump to release the air.
5. Close the two-way valve for paint recirculation (Ref. B on page 21) and release the air through
the gun, too.
6. Increase the pressure of the reducer connected to the pump (Recommended pressure about 5.0
bar).
7. Adjust the paint pressure regulator as required (from 0 to 3.0 bar).
8. Adjust the spraying air by means of the reducer (Ref. D on page 21) and test the gun on a
panel before using it.
PRECAUTIONS
a) Use the gun under pressure.
b) When the paint level inside the tank decreases, the pump can suck some air. Increase
the paint level.
c) Do not drag the pump by pulling it by the pipes.
PRECAUTIONS: EMERGENCY STOP
When the pump must be stopped because of the following reasons:
a) The material does not stop coming out from the gun.
b) Fluid discharge through the connectors or the damaged pipe. CLOSE THE EXHAUST
BALL VALVE
7.6 DAILY INTERRUPTIONS
1. When the pump is stopped:
- The air supply must not be disconnected if the interruption is short.
- If the interruption is long, turn the exhaust ball valve (A) discharge the air from the circuit and
open the recirculation valve (B), to release the residual uid pressure.
2. When the pump is stopped at the end of the working day:
- Wash the uid passages.
- Remove the dip tube lter and the lter inside the paint lter and clean it.