Anest Iwata iCon X3 Series Operator's manual

GB
M233N
MULTI SPRAY PUMP
A233N
AIRLESS PUMP
PUMPS
MIDDLE - HIGH
PRESSURE RANGE
USER’S
INSTRUCTION
MANUAL
General Industry
EN ESIT PTFR SE PLDE

23
iCon-M233N Mul Spray Unit | iCon-A233N Airless Unit
iCon-M233N Mul Spray Unit | iCon-A233N Airless Unit
GB GB
INDEX
iCon-M233N 
iCon-A233N 
gb user's instruction manual............................................................................... 4
it manuale di istruzioni d'uso ..........................................................................24
fr manuel d’instructions d'emploi...................................................................44
de bedienungsanleitung....................................................................................64
es manual de instrucciones de uso..................................................................84
pt manual de instruções de uso ..................................................................... 104
se instruktionshandbok.................................................................................. 124
pl instrukcja obsługi ........................................................................................ 144

45
iCon-M233N Mul Spray Unit | iCon-A233N Airless Unit
iCon-M233N Mul Spray Unit | iCon-A233N Airless Unit
GB GB
WARNING PROTECTION OF HUMAN BODY
USE IN A WELL-VENTILATED SITE BY USING A SPRAY BOOTH.





    



-




         





WARNING OTHER PRECAUTIONS
NEVER ALTER THIS PUMP UNIT.



-


         

NEVER USE SPARE PARTS THAT ARE NOT ANEST IWATA ORIGINALS.
WARNING BURST OF FLUID HOSE
    

    -



  
040057A0 ICON-M233N/ ICON-A233N ICON Pump
W5MSGS MSGS-200 EVO Mul manual spray gun
MJ T080-00 ALG-7 TE Airless manual spray gun
3. RELATED MANUAL



ALWAYS OBSERVE WARNINGS AND CAUTIONS IN THIS MANUAL
WARNING HAZARD LEVEL CONSEQUENCE
WARNING  DEATH OR SERIOUS INJURY
CAUTION  PROPERTY DAMAGE
WARNING IMPROPER USE OF THE EQUIPMENT
NEVER POINT SPRAY GUN TOWARDS PEOPLE OR ANIMALS.



NEVER EXCEED MAXIMUM OPERATING PRESSURE AND MAXIMUM OPERATING
-

          -



WARNING FIRE AND EXPLOSION HAZARDS



-
ø 6.5 ELECTRICAL RESISTENCE: >


    



          

IMPORTANT
-





• 
• 
• 
• 
• 
1. IMPORTANT INFORMATION
2. SAFETY WARNING

67
iCon-M233N Mul Spray Unit | iCon-A233N Airless Unit
iCon-M233N Mul Spray Unit | iCon-A233N Airless Unit
GB
GB
ICON M233N-S
Pump Unit mounted on CART with SUCTION HOSE SET
2 Air Pressure Regulators (1 for pump and 1 for gun)
Delivery Paint Filter unit TF-1S (100 mesh)
Sucon hose with lter (50 mesh)
Fluid Recirculaon Hose
Dimensions (LxWxH): 495 x 450 x 965 mm - Weight 16 Kg
ICON M233N-H
Pump Unit mounted on CART with Gravity HOPPER SET
2 Air Pressure Regulators (1 for pump and 1 for gun)
Delivery Paint Filter unit TF-1S (100 mesh)
Gravity Hopper set (6 lt.) with lter (50 mesh)
Fluid Recirculaon Hose
Dimensions (LxWxH): 495 x 550 x 965 mm - Weight 16 Kg
ICON M233N-SWM
Pump Unit mounted on WALL MOUNTwith SUCTION HOSE SET
2 Air Pressure Regulators (1 for pump and 1 for gun)
Delivery Paint Filter unit TF-1S (100 mesh)
Sucon Hose set with lter (50 mesh)
Fluid Recirculaon Hose
Dimensions (LxWxH): 380 x 320 x 515 mm - Weight 11Kg
ICON M233N-HWM
Pump Unit mounted on WALL MOUNT with HOPPER SET
2 Air Pressure Regulators (1 for pump and 1 for gun)
Delivery Paint Filter unit TF-1S (100 mesh)
Gravity Hopper set (6 lt.) with lter (50 mesh)
Fluid Recirculaon Hose
Dimensions (LxWxH): 380 x 420 x 515 mm - Weight 11Kg
ICON A233N-S
Pump Unit mounted on CART with SUCTION HOSE SET
Air Pressure Regulator
Delivery Paint Filter unit TF-1S (100 mesh)
Sucon hose with lter (50 mesh)
Fluid Recirculaon Hose
Dimensions (LxWxH): 495 x 450 x 965 mm - Weight 16 Kg
ICON A233N-H
Pump Unit mounted on CART with Gravity HOPPER SET
Air Pressure Regulator
Delivery Paint Filter unit TF-1S (100 mesh)
Gravity Hopper set (6 lt.) with lter (50 mesh)
Fluid Recirculaon Hose
Dimensions (LxWxH): 495 x 550 x 965 mm - Weight 16 Kg
ICON A233N-SWM
Pump Unit mounted on WALL MOUNTwith SUCTION HOSE SET
Air Pressure Regulator
Delivery Paint Filter unit TF-1S (100 mesh)
Sucon Hose set with lter (50 mesh)
Fluid Recirculaon Hose
Dimensions (LxWxH): 380 x 320 x 515 mm - Weight 11Kg
ICON A233N-HWM
Pump Unit mounted on WALL MOUNT with HOPPER SET
Air Pressure Regulator
Delivery Paint Filter unit TF-1S (100 mesh)
Gravity Hopper set (6 lt.) with lter (50 mesh)
Fluid Recirculaon Hose
Dimensions (LxWxH): 380 x 420 x 515 mm - Weight 11Kg
iCon MULTI SPRAY Pumps CONFIGURATION iCon AIRLESS Pumps CONFIGURATION

9
iCon-M233N Mul Spray Unit | iCon-A233N Airless Unit
iCon-M233N Mul Spray Unit | iCon-A233N Airless Unit
GB
GB
VERSIONS ICON-M233N ICON-A233N
 
 
  
 
 
 
 
 
 
 
  
 
 


 
 
 
4. TECHNICAL DATA
5. PRODUCT IDENTIFICATION
6. BOX CONTENT
PLATE DATA: The manufacturer’s identification data are applied on Multi Spray and Airless Units (see picture be-
low). They must not be delated at all, even if the equipment is resold. For any communication with the manufacturer
always mention the serial number written on the pump itself.
ICON PUMP 233N UNIT
MAX. AIR W.P.R.
RATIO
MANUFACTURED
0.7MPa/7.0bar/100psi
30:1
2019 MADE IN ITALY
SERIAL NO. XE
ANEST IWATA Strategic Center
Via degli Aceri 1, Cardano al Campo
(VA) Italy
II 2 G T 6 X
MODEL NAME
• Environmental limits:
(ambient temperature 5°C ~ 40°C).
• Maximum superficial temperature:
Temperature class T6.
Max. Working Pressure
Serial Number
CE Marking - ATEX Marking
Manufacturing date
6.1 TRANSPORT and HANDLING


WARNING 
            



AVOID DAMAGING PEOPLE OR OBJECTS.


WARNING 


ARE NOT EXCEEDED.            
PLACES WITH AN EXCESSIVE HUMIDITY.
6.2 HANDLING and STORAGE








MULTI SPRAY orAIRLESS UNIT, mounted on Cart Frame MULTI SPRAY orAIRLESS UNIT,
mounted on Wall Bracket















 11
iCon-M233N Mul Spray Unit | iCon-A233N Airless Unit
iCon-M233N Mul Spray Unit | iCon-A233N Airless Unit
GB
GB
F
E
A
C
D
B
G
R
OPTIONAL
ICON-M233N ICON-A233N
Air supply hose
to gun G1/4” ----
Air supply hose to pump G1/4”
Paint supply hose to gun G1/4”
MSGS-200 EVO
Mul spray gun
ALG-7 TE
Airless spray gun
P
Q


A PLUNGER PUMP I
B L
C M
D N
E   O
  P
G Q
H R
IL
H
N
O
M
7.3 UNIT CONFIGURATION
MAIN CONFIGURATION
WARNING SAFETY PRECAUTION



AT ALL.

GROUND WIRE SUPPLIED WITH EQUIPMENT.
-
NING CAN SERIOUSLY INJURE PEOPLE.

THE SPRAY GUNS TO BE USED.


-


1. 
2. 
3. 
4. 
5. 
6. 
1. 
2. 

3. 

4. 
5. 
6. 
7. INSTALLATION
7.1 INSTALLATION OF ICON-M233N
7.2 INSTALLATION OF ICON-A233N
IMPORTANT: See next page for conguraon parts list.

12 13
iCon-M233N Mul Spray Unit | iCon-A233N Airless Unit
iCon-M233N Mul Spray Unit | iCon-A233N Airless Unit
GB
GB
Several safety systems have been conceived during the ICON Units design and manufacture to safeguard the ope-
rator, in compliance with EN 12621:2010 Directive about paint.
8. SAFETY SYSTEMS
A 8 BAR CALIBRATED SAFETY VALVE IS INSTALLED TO ENSURE THE
PUMP WORKING PRESSURE DOES NOT EXCEED THE LIMITS INSIDE
THE FEEDING CIRCUIT.
WARNING! DO NOT REMOVE THE VALVE PLASTIC
PROTECTION. ANY TAMPERING WITH COULD BE


8.1 SAFETYVALVE
WARNING
-

PLACED ON GROUNDED SITE.

10. OPERATION
WARNING
IN CASE OF ANOMALIES DURING WORKING,
TURN 90° THE BALL VALVE LEVER FOR EMER-
GENCY STOP. IN THIS WAY THE AIR SUPPLY WILL
BE INTERRUPTED AND THE RESIDUAL PRESSURE
INSIDE THE PUMP WILL BE RELEASED.
STOP
8.2 SAFETY BALL VALVE
9. WORKABLE PRODUCTS
ANEST IWATA ICON PUMPS ARE CONCEIVED TO PAINT FERROUS MATERIAL IN GENERAL, WOOD AND PLASTIC.
WARNING 

DO NOT USE:




1

2-

3-

4

5
-
 

6 7

8
CLOSE
ATTENTION!           

ICON-M233N ICON-A233N
O BAR
OPEN
O BAR
ICON-M233N ICON-A233N
ICON-M233N ICON-A233N
10.1 FLUSHING BEFORE USING
OPEN
OPEN
OPEN OPEN

14 15
iCon-M233N Mul Spray Unit | iCon-A233N Airless Unit
iCon-M233N Mul Spray Unit | iCon-A233N Airless Unit
GB
GB
1

2-

3  -

4

5
      -

6         
PRESSURE.
7

8


CLOSE
ICON-M233N ICON-A233N
O BAR
OPEN
OPEN OPEN
OPEN
ICON-M233N ICON-A233N
ICON-M233N ICON-A233N
OPEN
OPEN
ICON-M233N
OPEN OPEN
1 BAR
ICON-M233N ICON-A233N
IMPORTANT! BEFORE USE of the pump it is IMPORTANT TO READ CAREFULLY and observe the war-
nings and cautions contained in THE INSTRUCTION MANUAL OF THE GUN TO BE USE.

10.2 USE
1Check about clogging or damaging of filter. Clean or replace it, if it is
necessary.
2TF-1S:Check about clogging or damaging. Clean or
replace it, if it is necessary.
1 2
WARNING!
      


ADVICE!
THE ICON X3 PUMP HAS BEEN DESI-


        

       

Model RATIO AIR REGULATOR SETTING INCREMENTAL FLUID PRESSURE
ICON-M233N
ICON-A233N 30:1
0.3MPa (3bar - 43.5psi) 9.0MPa (90bar - 1305psi)
0.5MPa (5bar - 72.5psi) 15.0MPa (150bar - 2175psi)
0.7MPa (7bar - 100psi) 21.0MPa (210bar - 3045psi)
10.3 INCREMENTAL FLUID PRESSURE
1 Clean the pump unit after working and after any color change.
2 Check that the hoses are not damaged and that all threa- ded connections are firmly tightened. Intervene immediately if you find any anomalies and replace it in case of
damage.
11. ORDINARY MAINTENANCE
11.1 DAILY MAINTENANCE
50 Mesh
11.2 MONTHLY MAINTENANCE

16 17
iCon-M233N Mul Spray Unit | iCon-A233N Airless Unit
iCon-M233N Mul Spray Unit | iCon-A233N Airless Unit
GB
GB
1
2
4
3a
5
6
7
8
9
10
12
13
11
14
15
3b
7
Ref. Code 
1 - PLUNGER PUMP (PP-3025N)
2 94444790 SOCKET BUTTON HEAD SCREW (4 pcs)
3a 940188A0 AIR REGULATOR SET for CART FRAME version
3b 940189A0 AIR REGULATOR SET for WALL MOUNT version
4 ME100001 GROUND WIRE SET
5 940157A0 AIR HOSE 0,3 m (for Cart Frame Version)
6 940085A0 CART FRAME SET
7 960055A0 HEX. SOCKET BUTTON HEAD SCREW M8x20 SET (4 pcs)
8 0101010000 SUCTION HOSE SET
9 04005510 HOPPER SET 6 lt.
10 960056A0 HEX. SOCKET BOLT M6x10 SET (2 pcs)
11 940052A0 FILTER STAY
12 140002A0 DELIVERY PAINT FILTER SET TF-1S
13 94006030 ADAPTER G1/4”F - NPSM 1/4”M
14 940192A0 WALL MOUNT SUPPORT
15 940060A0 AIR HOSE 0,5 m (for Wall Mount Version)
12. EXPLODED VIEWS AND SPARE PARTS LIST Mul Spray version
1
2
4
3a
5
6
7
8
9
10
12
13
11
7
3b
14
15
12. EXPLODED VIEWS AND SPARE PARTS LIST Airless version
Ref. Code 
1 - PLUNGER PUMP (PP-3025N)
2 94444790 SOCKET BUTTON HEAD SCREW (4 pcs)
3a 940190A0 AIR REGULATOR SET for CART FRAME version
3b 940191A0 AIR REGULATOR SET for WALL MOUNT version
4 ME100001 GROUND WIRE SET
5 940157A0 AIR HOSE 0,3 m (for Cart Frame Version)
6 940085A0 CART FRAME SET
7 960055A0 HEX. SOCKET BUTTON HEAD SCREW M8x20 SET (4 pcs)
8 0101010000 SUCTION HOSE SET
9 04005510 HOPPER SET 6 lt.
10 960056A0 HEX. SOCKET BOLT M6x10 SET (2 pcs)
11 940052A0 FILTER STAY
12 140002A0 DELIVERY PAINT FILTER SET TF-1S
13 94006030 ADAPTER G1/4”F - NPSM 1/4”M
14 940192A0 WALL MOUNT SUPPORT
15 940060A0 AIR HOSE 0,5 m (for Wall Mount Version)

 19
iCon-M233N Mul Spray Unit | iCon-A233N Airless Unit
iCon-M233N Mul Spray Unit | iCon-A233N Airless Unit
GB
GB
Ref. Code  Ref. Code 
1 940073A0 PILOT VALVE SET 8.3 06363080 WASHER
1.1 940007A0 PILOT VALVE CAP 8.4 940004A0 AIR PISTON
1.2* 96997009 O-RING ø 1.5-13.5 8.5 960003A0 SELF LOCKING HEX. NUT
1.3 940006A0 PILOT VALVE SPRING 9 940008A0 CYLINDER
1.4 940005A0 PILOT VALVE SHAFT 10 940010A0 HEAD MODULE
1.5* 96997003 O-RING ø 1,5-5.5 11 960006A0 HEX. SOCKET BOLT M6x120 (4 pcs.)
1.6* 96997012 O-RING ø 1.5-3.5 12 960010A0 MUFFLER
2 960000A0 SEEGER 18 13 96350525 HEX. SOCKET BOLT M5x25 (4 pcs.)
3 940002A0 METAL 14 940174A0 AIR OPERATING VALVE
4 940001A0 BOTTOM MODULE 15 04447820 EXHAUST FILTER
5* 960001A0 U-PACKING 16 UL300309 ELBOW UNION
6 960002A0 SEEGER 24 17 UL30030000 T-JOINT
7* 960004A0 O-RING ø 5.33-89.69 18 UL30036000 SAFETY VALVE
8 940065A0 PISTON ROD SET 19* 060031A0 O-RING ø 1.78 - 7.65
8.1 940159A0 PISTON ROD 20* 060008A0 O-RING ø 2.62 - 15.54
8.2* 960052A0 O-RING ø 1.5-6 (*) 940072A0 O-RING SET FOR AIR MOTOR & AIR
OPERATING VALVE
12.3 AIR MOTOR SET
1
2
3
45
7
8
6
Ref. Code 
1 940000A0 AIR MOTOR
2 940036A0 CONNECTING ROD
3 940193A0 COUPLING KIT
4 940093A0 ROD COVER LEFT
5 940094A0 ROD COVER RIGHT
6 940014A0 FLUID PUMP SET
7 960047A0 HEX. SOCKET FLANGE BOLT M5x12
8 940170A0 SCREWS & WASHERS SET (3+3+3 pcs.)
12.1 PLUNGER PUMP SET
1
2
3
4
5
6
7
8
10
9
12
13
14
15
16
17
18
19
20
21
22
23
24
11
12.2 FLUID PUMP SET
Ref. Code 
1 940031A0 PACKING HOLDER
2 960011A0 O-RING 2.0-29.5
3 940112A0 FLANGE
4 940126A0 V-PACKING FEMALE ADAPTOR
(UPPER)
5 940069A0 V-PACKING SET (UPPER)
(3 PE + 2 PTFE)
6 940123A0 V-PACKING MALE ADAPTOR
(UPPER)
7 940122A0 MULTI WAVE SPRING
8 940121A0 SPRING HOLDER (UPPER)
Ref. Code 
9 940015A0 SUCTION TUBE
10 940032A0 FLUID OUTPUT JOINT
11 960040A0 PLUG
12 940166A0 SUCTION ROD
13 940127A0 SPRING HOLDER (LOWER)
14 940128A0 NESTED SPRING
15 940129A0 V-PACKING MALE ADAPTOR
(LOWER)
16 940070A0 V-PACKING SET (LOWER)
(3 PE + 2 PTFE)
17 940132A0 V-PACKING FEMALE
ADAPTOR (LOWER)
18 06662025 BALL 5/16"
19 940021A0 VALVE HOLDER
20 960014A0 SEEGER 20
21 04944770 VALVE HOLDER PACKING
22 06662050 BALL 5/8"
23 960015A0 O-RING 3.53-23.39
24 940033A0 VALVE ADAPTOR