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ApenGroup AH-Sport User manual

1code HG0300.10GB ed.C-2310
AH
HG0300.00_IM001
ErP
2021
Compliant
EU/2016/2281
GB Maintenance, installation and service manual
AH-Sport condensing air heating unit
For Indoor and Outdoor Use
NOx Class: 5
Yield up to 108%
Tax deduction
Thermal Account for
Public Authorities
NEW VERSION
CPU G26800
TRANSLATION OF ORIGINAL Manual
AH-Sportcondensing air heating unit
APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
2
code HG0300.10GB ed.C-2310 AH 3code HG0300.10GB ed.C-2310
AH
VER. 01.2010
CODE SERIAL NUMBER
Dichiarazione di Conformità
Statement of Compliance
APEN GROUP S.p.A.
20042 Pessano con Bornago (MI)
Via Isonzo, 1
Tel +39.02.9596931 r.a.
Fax +39.02.95742758
Internet: http://www.apengroup.com
Il presente documento dichiara che la macchina:
With this document we declare that the unit:
Modello:
Model:
Unità di Riscaldamento Aria a Condensazione AH
AH Condensing Air Heating unit
è stata progettata e costruita in conformità con le disposizioni delle Direttive Comunitarie:
has been designed and manufactured in compliance with the prescriptions of the following EC Directives:
Regolamento Apparecchi a Gas 2016/426/CE
Gas Appliance Regulation 2016/426/CE
Direttiva compatibilità elettromagnetica 2014/30/UE
Electromagnetic Compatibility Directive 2014/30/UE
Direttiva Bassa Tensione 2014/35/UE
Low Voltage Directive 2014/35/UE
Regolamento ErP 2016/2281/UE
ErP Regulation 2016/2281/UE
Direttiva ROHS II 2011/65/UE e ROHS III 2015/863/UE
ROHS II 2011/65/UE and ROHS III 2015/863/UE Directives
è stata progettata e costruita in conformità con le norme:
has been designed and manufactured in compliance with the standards:

EN17082:2019
EN60335-1
EN60335-2-102
EN60730-1
EN 60068-2-1
EN 60068-2-2
EN55014-1
EN55014-2
EN61000-3-2
EN61000-3-3
Organismo Notificato:
Notified body:
Kiwa Cermet Italia S.p.A
0476
PIN 0476DL4298
La presente dichiarazione di conformità è rilasciata sotto la responsabilità esclusiva del fabbricante
This declaration of conformity is issued under the sole responsibility of the manufacturer
Pessano con Bornago Apen Group S.p.A.
26/05/2020 Un Amministratore
Mariagiovanna Rigamonti
APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
AH-Sportcondensing air heating unit
2
code HG0300.10GB ed.C-2310 AH 3code HG0300.10GB ed.C-2310
AH
VER. 07.2022
CODE SERIAL NUMBER
UK Declaration of Conformity
APEN GROUP S.p.A.
20042 Pessano con Bornago (MI)
Via Isonzo, 1 - ITALY
Tel +39.02.9596931 r.a.
Fax +39.02.95742758
Internet: http://www.apengroup.com
With this document we declare that the unit:
Model:
AH Condensing Air Heating Unit
has been designed and manufactured in compliance with the prescriptions of the following Regulations:
•Regulation 2016/426 on gas appliances as brought into UK law and amended
•Electromagnetic Compatibility Regulations 2016
•Electrical Equipment (Safety) Regulations 2016
•The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment
Regulations 2012
•ErP Regulation 2016/2281/UE
has been designed and manufactured in compliance with the standards:
•EN17082:2019
•EN60335-1
•EN60335-2-102
•EN60730-1
•EN 60068-2-1
•EN 60068-2-2
•EN55014-1
•EN55014-2
•EN61000-3-2
•EN61000-3-3
Notified body:
Kiwa UK
0558
PIN 0476DL4298
This declaration of conformity is issued under the sole responsibility of the manufacturer
Pessano con Bornago Apen Group S.p.A.
11/11/2022 Un Amministratore
Mariagiovanna Rigamonti
AH-Sportcondensing air heating unit
APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
4
code HG0300.10GB ed.C-2310 AH 5code HG0300.10GB ed.C-2310
AH
INDEX
SECTION 1. GENERAL CAUTIONS ..........................................................................5
SECTION 2. SAFETY-RELATED WARNINGS ..........................................................5
2.1 Fuel.....................................................................................................................5
2.2 Gas Leaks...........................................................................................................5
2.3 Power Supply......................................................................................................6
2.4 Use......................................................................................................................6
2.5 Air vents .............................................................................................................6
2.6 Installation...........................................................................................................7
2.7 Maintenance........................................................................................................7
2.8 Transport and handling.......................................................................................7
2.9 Unpacking...........................................................................................................8
2.10 Dismantling and demolition.................................................................................8
SECTION 3. TECHNICAL FEATURES ......................................................................9
3.1 Main Components...............................................................................................9
3.2 Technical Data.....................................................................................................10
3.3 Dimensions .........................................................................................................13
   ............................15
3.5 Noise...................................................................................................................15
SECTION 4. USER INSTRUCTIONS..........................................................................16
4.1 AH unit operation ................................................................................................16
  ..........................................................................................................17
  󰀨 ....................................................................................................17
4.4 Pressure control..................................................................................................18
4.5 Wind control........................................................................................................20
4.6 Snow control .......................................................................................................22
  .......................................................................................24
   ..............................................................................................24
SECTION 5. INSTALLATION INSTRUCTIONS..........................................................25
5.1 General Installation Instructions..........................................................................25
5.2 Installation...........................................................................................................25
5.3 Electrical Connections.........................................................................................25
5.4 Wiring to Power Supply.......................................................................................27
5.5 Connections to the Flue......................................................................................28
5.6 Condensate drain................................................................................................31
5.7 Gas Connection ..................................................................................................32
5.8 Fire damper installation.......................................................................................33
SECTION 6. SERVICING INSTRUCTIONS................................................................34
6.1 Operating cycle...................................................................................................34
6.2 Interface Panel....................................................................................................34
6.3 Reset...................................................................................................................34
6.4 Flame Indication LED..........................................................................................35
6.5 Parameters of MASTER and SLAVE modulation PCBs .....................................36
6.6 Analysis of Lockouts - Faults ..............................................................................44
  ............................................................................46
   ..............................................................................................47
   .................................................................................50
  ...........................................................................................51
6.11 Conversion to LPG..............................................................................................51
6.12 Conversion to gas G25 - G25.1 - G25.3 - G27 ...................................................52
6.13 Conversion to gas G2.350 ..................................................................................52
6.14 Replacing the gas valve......................................................................................52
6.15 Replacing the modulation PCB...........................................................................53
6.16 Replacing the TER equipment............................................................................53
SECTION 7. MAINTENANCE.....................................................................................54
SECTION 8. LIST OF SPARE PARTS........................................................................56
8.1 Parts for the electrical panel................................................................................56
   ......................................................................................57
   .................................................................................58
APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
AH-Sportcondensing air heating unit
4
code HG0300.10GB ed.C-2310 AH 5code HG0300.10GB ed.C-2310
AH
1. GENERAL CAUTIONS
This manual is an integral part of the product and must always
accompany it.

alwaysmakesurethatthismanualissuppliedwiththeequipment

T



󰀨


as hazardous.
       
        
strictly follow the instructions given in all the chapters of this
use and instruction manual.
Theairheating unitmustbeinstalled incompliancewith
current regulations, according to the manufacturer's
instructions and by qualied sta󰀨, technically specialised
in the heating eld.
󰀨

󰀨


in compliance with the regulations in force in the country where
the appliance is installed.

apengroup.com indicates several Technical Service Centres




contact Apen Group directly.

supplied with this equipment.
2. SAFETY-RELATED WARNINGS
          
necessary to draw the operator’s attention on a safety issue.
Safety rules for users or operators of the
equipment and for nearby workers.

and the air vents.
2.1. Fuel

• 
nameplate;
• 

• 
        

• 

• 

•          


• 

• 
• 
on the nameplate.
When connecting gas supply pipe to gas valve, do not
tighten excessively in order to avoid damaging sealing
gaskets. (See Par. 5.7 “Gas Connection”)
2.2. Gas leaks

• 

• 
to vent the gas out of the room;
• close the gas valves;
•  󰀨       
the unit;
• move away from the unit
• call for qualied sta󰀨.
• call the Fire Brigade.
NOTE:ITisstrictlyprohibitedtosupplygastothecircuit
with pressures higher than 60 mbar. Such pressures
could cause the valve to break.
AH-Sportcondensing air heating unit
APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
6
code HG0300.10GB ed.C-2310 AH 7code HG0300.10GB ed.C-2310
AH
HG0030.00_IM 001
2.3. Power supply
󰀨


Cautions:
• 󰀩

• Check that the mains power supply is the same as the
power input stated on the equipment nameplate and in
this manual.
• Do not swap neutral and live.
• 
plug-socket only if the latter does not allow live and neutral

•        
       

• 
sources.
NOTE:upstreamofthepowersupplycable,theinstallation
ofafusedmultipolecircuitbreaker,overvoltagecategory
III, is mandatory. The switch must be visible, accessible
and less than 3m away from the control board. All
electricaloperations(installationandmaintenance)must
be carried out by qualied sta󰀨.
2.4. Use




the safe use of the appliance and understand the dangers
involved. Children must not play with the device. Cleaning and


T
• do not touch the equipment with wet or damp parts of your

• 

• do not use the gas pipes to earth electrical equipment;
• 

overheat during operation and remain hot for some time

• 
• 
• do not touch the moving parts of the unit.

mainelectricalswitchofthethermalstationandclosethemanual
            

• 
from the main switch;
• close the manual valve on the duct supplying fuel to the

2.5. Air Vents
          
provided with one or more air vents.

• to the ceiling for gases with density lower than 0.8;
• 


2


closed. C02


the same time.



• 
• 

           

that prevents water from penetrating into the machine.





DONOTCOVERITWITHYOURHANDOROTHEROBJECTS!
APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
AH-Sportcondensing air heating unit
6
code HG0300.10GB ed.C-2310 AH 7code HG0300.10GB ed.C-2310
AH
HG0300.00_IM 003
HG0300.00_IM 002
HG0300.00_IM 004
HG0300.00_IM 006
HG0300.00_IM 005
2.6. Installation

• The fuel used must have a sulphur content according to


• 

󰀨
if this is the case we suggest taking air from the outside.
2.7. Maintenance



󰀨

Technical Service Centre.


the safety of the equipment and invalidate the warranty.
2.8. Transport and handling


Unload the heater from the truck and move it to the site of

and for the weight of the load.
         
󰀨
procedures and safety regulations. Instructions in this Manual


with lift trucks or wheel-mounted crane.

Model: AH105
Other models
Model: AH105
Other models
AH-Sportcondensing air heating unit
APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
8
code HG0300.10GB ed.C-2310 AH 9code HG0300.10GB ed.C-2310
AH
INFORMATIONFORDISPOSALvalidabroad(EUCOUNTRIES
except Italy).

       󰀨 
         





2.9. Unpacking

tools or safety devices where required. Recovered packaging
        



    
immediately contact the supplier.
        

Packing material disposal
The packing safeguards the product from transport damages.
All the materials used are environmentally friendly and

administration for more information on waste disposal.
2.10. Dismantling and demolition


Disposal of end-of-life products
This equipment is marked in compliance
    
waste electrical and electronic equipment

collecting and recycling waste equipments
throughout the entire territory of the
European Union.
󰀨
        IT is

in order to remove and safely dispose of pollutants and to
IT
WEEE as unsorted waste. These operations facilitate recovery

impact.
NOTE: All materials recovered will be processed and
disposed of according to what provided for by the laws
in force in the country of use and/or according to the
standardsindicatedinthesafetysheetsofthechemicals.
INFORMATION FOR DISPOSAL valid in ITALY (Legislative
Decree 49/2014)
The AH series air heating units and relating accessories are

        

for these types of waste. Please contact the Apen Group for





and penal sanctions.
APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
AH-Sportcondensing air heating unit
8
code HG0300.10GB ed.C-2310 AH 9code HG0300.10GB ed.C-2310
AH
3. TECHNICAL FEATURES
3.1. Main Components

respectively AH-T for tensile sport structures and AH-P for air-


• 

• Centrifugal fans with permanent magnet electronic motor
and inverter
• FramemadeofMagnelis®
• 
• Safety Devices and Controls
• 
In the case of pressostatic structures, in the event of
powerfailure,theAH-Pheatingunitcannotensureproper
support of the air dome.
The pressure control inside the air dome in AH-P air heating
units for pressostatic structures is not a safety feature.

this cannot ensure correct maintenance of pressure inside the
air dome and thus the support of the pressostatic structure.
InaccordancewiththeStandardsandRegulationsinforceatthe

  


PCH module


adjusting PCB CPU-PLUS that manages its switching on and
󰀨
        

        
󰀩


       
gases produce condensate.
        
        
   
condensation and temperature.

USA-AIS EN-No. COMPOSITION
   
Ventilation

󰀩
with direct current with integrated rotation speed control.
          

• Supply 230V - single-phase - 50 Hz
• Supply 
• Manufacturing Direct Drive
• Protection rating IP44
• Isolation level cl.F
• 󰀩 IE5
• Operating
temperature MIN = -20°C - MAX = +40°C; up


Motor data for every type of machine is indicated further in this
manual.
If the air ow rate decreases, the heat output shall
automatically diminish.
Frame and body
The frame is made of Magnelis®

also made of Magnelis®


Safety Devices and Controls

- NTC -

- STB 
󰀨-
ately if the temperature is too high;
- NTC
FLUE GAS       

activates;
-FLUE GAS
thermostat 

AH-Sportcondensing air heating unit
APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
10
code HG0300.10GB ed.C-2310 AH 11 code HG0300.10GB ed.C-2310
AH
Model AH105
Type of equipment B23 - B23P - C33 - C53 - C63
EC approval PIN. 0476DL4298
 Val 5
Type of fuel Gaseous
Heater Performance
min 
 kW 21.00 100.00
PminPrated kW 22.77 97.15
󰀩plnom  108.40 97.15
󰀩plnom  97.68 87.52
  0.2 2.8
󰀨  
  2.7
Flue gas emissions
2 ppm < 5
NOx2 
NOx2 
 Pa 120
Electrical Characteristics
Supply voltage V 
Rated power -  kW 0.020 1.644
Rated power -  kW 0.020 4.044
Protection Rating IP IP X5D
Operating Temperatures °C 
Connections
Ø gas connection 

 mm 
Air ow rate
 
 m3 
 Pa 
Weight
Net Weight kg 385
3.2. Technical Data

A Single module;
B Multiple modules.
A - Single module
the single-module AH air heating units comprise a single heat

air-supported structures. The heat output ranges from 22.77 to
97.15 kW produced.
NOTES:
 
 
 
            

 

      
󰀩

 
to the rated power value on the nameplate.
APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
AH-Sportcondensing air heating unit
10
code HG0300.10GB ed.C-2310 AH 11 code HG0300.10GB ed.C-2310
AH
Model AH160 AH210 AH240 AH320
Type of equipment B23 - B23P - C33 - C53 - C63
EC approval PIN. 0476DL4298
 Val 5
Type of fuel Gaseous
Heater Performance
min  min  min  min 
 kW 16.40 164.00 21.00 200.00 16.40 246.00 21.00 300.00
PminPrated kW 17.77 160.06 22.77 194.30 17.77 240.09 22.77 291.45
󰀩plnom  108.35 97.60 108.40 97.15 108.35 97.60 108.40 97.15
󰀩plnom  97.62 87.93 97.68 87.52 97.62 87.94 97.68 87.52
  0.3 2.4 0.2 2.8 0.3 2.4 0.2 2.8
󰀨     
  6.6 5.4 9.9 8.1
Flue gas emissions
2 ppm < 5 < 5 < 5 < 5
NOx2    
NOx2    
 Pa 120 120 120 120
Electrical Characteristics
Supply voltage V 
elmin - elmax 0.040 3.446 0.040 8.260 0.060 5.169 0.060 12.390
elmin - elmax kW 0.040 8.246 0.040 8.260 0.060 12.369 0.060 12.390
Protection Rating IP 
Operating Temperatures °C 
Connections
Ø gas connection 







 mm    
Air ow rate
    
 m3 
 Pa 
Weight
Net Weight kg 900 900 1200 1200
B - Multiple modules
Themultiple-moduleAHairheating units consistoftwoor more


The gas connection is individual for each module.
The wiring connection is on the other hand common for the
entire machine.


The heat output ranges from 17.77 to 291.45 kW produced.
NOTES:
 
 
 
            

 

      
󰀩

 
to the rated power value on the nameplate.
AH-Sportcondensing air heating unit
APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
12
code HG0300.10GB ed.C-2310 AH 13 code HG0300.10GB ed.C-2310
AH
Model
Capacity 󰀩 Other elements Consumption of
Power supply
Rated heating capacity
Minimum capacity
Useful efficiency at rated
heating capacity
󰀩
capacity
Casing loss factor


󰀩
Seasonal space heating en-
󰀩
At rated heating capacity
At minimum capacity

Prated,h Pmin nom pl Fenv Pign NOx s,h elmax elmin elsb
kW kW kW 
ref.GCV   kW kW kW
AH105 97.2 22.8 87.5 97.6 5.0 0.0 36 96.4 92.5 0.130 0.020 0.005
AH160 160.1 17.8 87.9 97.6 5.0 0.0 28 97.5 93.6 0.246 0.020 0.010
AH210 194.3 22.8 87.5 97.6 5.0 0.0 36 97.4 93.5 0.260 0.020 0.010
AH240 240.1 17.8 87.9 97.6 5.0 0.0 28 98.2 94.3 0.369 0.020 0.015
AH320 291.5 22.8 87.5 97.6 5.0 0.0 36 97.7 93.8 0.390 0.020 0.015
Model AH160 - R AH210 - R AH240 - R AH320 - R
Type of equipment B23 - B23P - C33 - C53 - C63
EC approval PIN 0476DL4298
 5
Type of fuel Gaseous
Heater Performance
min  min  min  min 
 kW 16.40 152.00 21.00 180.00 16.40 228.00 21.00 270.00
PminPrated kW 17.77 148.66 22.77 176.76 17.77 223.00 22.77 265.14
󰀩plnom  108.35 97.80 108.40 98.20 108.30 97.80 108.40 98.20
󰀩plnom  97.62 88.12 97.68 88.48 97.62 88.12 97.68 88.48
NOTES:
 
 
󰀩

 
󰀩
REGULATION (EU) 2016/2281

 
 No
 No
 No
Type of fuel
 Gaseous
NOTE: The tables above refer to AH air heating units in indoor conguration and installed in the same heated space.
In case of outdoor installation of AH air heating units, or in any case in a place other than the heated space, the
seasonal energy e󰀩ciency values must be decreased by 5.0%.
B - “R” Version Modules
󰀩

than or equal to 93+2LogPn.



NOTES:
 
APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
AH-Sportcondensing air heating unit
12
code HG0300.10GB ed.C-2310 AH 13 code HG0300.10GB ed.C-2310
AH
B1
HA/HB
H
BE
B2
B
E
X1
XT
X2
L
HA
H1
L1
A
B
HB
HE
LE
LA
LC
LB
B1 B2
CARTIGLIO cod. X07003 ed.0411
-
MODIFICA APPROVATA DA
-
APPROVATO DA
-
-
-
01/06/17
-
MROSSI
DATA MODIFICA
MODIFICA DISEGNATA DA
-
DESCRIZIONE MODIFICA
ESP
AH105-P00
AH105-P00 SPORT
DATA
DISEGNATO DA
-
MATERIALE
SCALA
®
ApenGroup
Heating and Conditioning Solutions
ESP
DISEGNO
DESCRIZIONE
1:17
Quote senza indicazione di
tolleranza:
Classe di Tolleranza
ISO 2768 - M
DISEGNO DI PROPRIETA' APEN GROUP spa E' VIETATA LA RIPRODUZIONE E LA DIFFUSIONE ANCHE PARZIALE SENZA L'AUTORIZZAZIONE DELL'APEN GROUP spa
ISO 2768 - C
per lavorazioni in tranciatura
PESO G
FOGLIO
"[email protected]"
A3
HG0300.00_XX 001
INLET
OUTLET
HG0300.00_IM 011
Model Overall
dimensions Dimensions Louvre Chimney Gas
Intake Delivery
B L H B1 L1 H1 B2 LC LA HA ØA LB HB ØB BE LE HE ØE
AH105 1800 1700 1580 960 1820 1885 840 912 378 460 483 410 460 633 217 120 305  
X1 X2 XT
AH105 225 105 510
 225 125 510
 225 200 510
3.3. Dimensions

AH-Sportcondensing air heating unit
APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
14
code HG0300.10GB ed.C-2310 AH 15 code HG0300.10GB ed.C-2310
AH
INLET
OUTLET
HG0300.00_IM 012
HG0300.00_XX 002
L
HA
HB
A
B
LE
E
L1
HC
B2
X2
XT
X1
B1
B
H
H1
HE
LA
LC
LB
CARTIGLIO cod. X07003 ed.0411
-
MODIFICA APPROVATA DA
-
APPROVATO DA
-
-
-
14/06/18
-
NVilla
DATA MODIFICA
MODIFICA DISEGNATA DA
-
DESCRIZIONE MODIFICA
ESP
AH210IT
AH AIR 210 HANDLING
DATA
DISEGNATO DA
Materiale <non specificato>
MATERIALE
SCALA
®
ApenGroup
Heating and Conditioning Solutions
ESP
DISEGNO
DESCRIZIONE
1:20
Quote senza indicazione di
tolleranza:
Classe di Tolleranza
ISO 2768 - M
DISEGNO DI PROPRIETA' APEN GROUP spa E' VIETATA LA RIPRODUZIONE E LA DIFFUSIONE ANCHE PARZIALE SENZA L'AUTORIZZAZIONE DELL'APEN GROUP spa
ISO 2768 - C
per lavorazioni in tranciatura
PESO G
FOGLIO
1402585.43
A3
Model Overall
dimensions Dimensions Louvers Chimney Gas
Intake Delivery
B L H B1 L1 H1 HC B2 LC LA HA ØA LB HB ØB LE HE ØE
AH160 2460 2500 1485 1600 2650 1810 210 860 1105 400 675 633 995 835 900 145 350  
AH210 2460 2500 1485 1600 2650 1810 210 860 1105 400 675 633 995 835 900 145 350  
AH240 2535 2815 2110 1600 2965 2435 210 935 1260 560 945 900 995 1147 1200 145 350  
AH320 2535 2815 2110 1600 2965 2435 210 935 1260 560 945 900 995 1147 1200 145 350  


APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
AH-Sportcondensing air heating unit
14
code HG0300.10GB ed.C-2310 AH 15 code HG0300.10GB ed.C-2310
AH
0
100
200
300
400
500
4000 9000 14000 19000 24000 29000
Heating units with ducted delivery and intake
MODEL LpA - Sound Pressure Level [dB(A)] [Hz] distance Lp(A)
63 125 250 500 1000 2000 4000 8000 metres dB(A)
AH105-P 33.1 43.6 54.1 56.7 54.9 55.2 48.1 38.2 6 61.7
AH160-P 27.0 51.7 65.0 59.3 60.5 60.5 56.0 49.3 6 68.3
AH210-P 27.0 51.7 65.0 59.3 60.5 60.5 56.0 49.3 6 68.3
AH240-P 28.7 53.4 66.7 61.0 62.2 62.2 57.7 51.0 6 70.1
AH320-P 28.7 53.4 66.7 61.0 62.2 62.2 57.7 51.0 6 70.1
DDMP 2000 W - 10V fans

3
AH105-P
AH160-P
AH210-P AH210-T
AH240-P
AH320-P AH320-T
3.4. Air ow rate curves - Available pressure/Power consumption
3.5. Noise
       Lp(A)
        
heaters with ducted intake and delivery and when the heater
is installed outdoor.
Lp(A)
          
overpressure shutter.
AH-Sportcondensing air heating unit
APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
16
code HG0300.10GB ed.C-2310 AH 17 code HG0300.10GB ed.C-2310
AH
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
4. USER'S INSTRUCTIONS
4.1. AH unit operation
Ventilation operating logic
TENSILE
HEATING






SUMMER VENTILATION




NOTE: To activate operation in “Summer Ventilation”
mode, for TENSILE structures only, it is necessary to
changethetypeofsystem,withintheSmartXWebremote
control, by setting it as “Hot Air Heaters”.
AIR-SUPPORTED
HEATING



Theairheatingunitadjustspressureinsidetheairdomethrough
recirculation shutter modulation.
MAINTENANCE
      


       



CPU modulation PCB hardware conguration
         

        
themselves.
An additional CPU modulation PCB is present inside the PCH
module.




       

one wiring card in addition to the SLAVE cards inside the PCH
module.

• 
air heating unit.
• 

• WIRING card = user-side connections are made with the

and Slave modules.
NOTE: All AH air heating units are supplied already
congured and with all the settings required to operate
them.
CPU modulation PCB
Secondary

SLAVE
Main
modulation PCB
MASTER
Wiring card
Switch for CPU PCB
address
APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
AH-Sportcondensing air heating unit
16
code HG0300.10GB ed.C-2310 AH 17 code HG0300.10GB ed.C-2310
AH
4.2. Smart X Web
         

all the parameters necessary for the air heating unit to work to



Some pages of the main menus are described briey below.
For the other functions, or for further information, refer to
the manual enclosed with the chronothermostat.


10:15 Mon 01 JanHOME
°C
20.7
SET: 20.0°C


10:15 Mon 01 JanHOME
32
°C
20.7
PID: 000 %
PREX
12.0
95
90

the user may modify.
4.2.1. CONTROL SETPOINT


10:15 Mon 01 JanMENU
Time Ranges
System
Settings
Mode
Setpoint
Adjustment
󰀨

•    
•    
•    
•    
•    
•    
•    
•    
10:15 Mon 01 Jan
SET_NEVE
PREX_NEVE
PREX_MIN
T_NEVE
Setpoint
OK
3.0
23.0
200
90
Pa
Pa
°C
°C
The di󰀨erent setpoints and their meaning are shown
afterwards in the sections of the relating controls.
4.3. Remote On/O󰀨 (OPTIONAL)
  󰀨      


󰀨



 
 
 
 
AH-Sportcondensing air heating unit
APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
18
code HG0300.10GB ed.C-2310 AH 19 code HG0300.10GB ed.C-2310
AH
4.4. Pressure control (STANDARD in "P”
versions)
The AH-P air heating units are equipped with a pressure
sensor for keeping the pressure inside the air dome at a preset
constant level.
Depending on the preset setpoint and the pressure measured

the opening of the recirculation shutter to keep the pressure at

•  Mode = Heating       
        



•  Mode = Maintenance    
recirculationshutteriscompletelyclosedandtheairheating
        


NOTE: We discourage the modication of parameters
YL2 and YH2 since they have been set to allow the air
heating unit an ideal modulation and operation.
ATTENTION: Parameters YL2-YH2-YF2 considered are
those on CPU- “MASTER” PCB. For AH105 the CPU
Master PCB is located inside the electrical connection
housing behind the Smart Web, inAH160-320 it is in the
control panel on board the machine.
MAN
AUTO


Setpoint Default Description
PREX_MIN 110 Pa Minimum value of the automatic

Manual setpoint 1
PREX_MAX 200 Pa     

Manual setpoint 2
PREX_MAX2 250 Pa Manual setpoint 3
PREX_NEVE 200 Pa Setpoint value sent in snow



      


245
250
Pressure
setpoint

inside the air

from the CPU-
PLUS
ATTENTION: Pressure control is a priority and ALWAYS
ACTIVE even when the heating system is "OFF", and/or
the ID1 contact is open.

MANUAL OPERATION ("MAN")
IT          
     



PREX
         

10:15 Mon 01 Jan
PREX_MAX
PREX_MAX2
PREX_MIN
Pressure
110
200
250
OK

thepressurecontrolismanagedwithsaidsetpoint asFORCED
and always FIXED until it is deactivated.




        

APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
AH-Sportcondensing air heating unit
18
code HG0300.10GB ed.C-2310 AH 19 code HG0300.10GB ed.C-2310
AH
80
625 641 544
147
1809
153
37
CARTIGLIO cod. X07003 ed.0411
-
MODIFICA APPROVATA DA
-
APPROVATO DA
-
-
-
14/06/18
-
NVilla
DATA MODIFICA
MODIFICA DISEGNATA DA
-
DESCRIZIONE MODIFICA
ESP
AH210IT
AH AIR 210 HANDLING
DATA
DISEGNATO DA
Materiale <non specificato>
MATERIALE
SCALA
®
ApenGroup
Heating and Conditioning Solutions
ESP
DISEGNO
DESCRIZIONE
1:20
Quote senza indicazione di
tolleranza:
Classe di Tolleranza
ISO 2768 - M
DISEGNO DI PROPRIETA' APEN GROUP spa E' VIETATA LA RIPRODUZIONE E LA DIFFUSIONE ANCHE PARZIALE SENZA L'AUTORIZZAZIONE DELL'APEN GROUP spa
ISO 2768 - C
per lavorazioni in tranciatura
PESO G
FOGLIO
1402585.37
A3
80
625 641 544
147
1809
153
37
CARTIGLIO cod. X07003 ed.0411
-
MODIFICA APPROVATA DA
-
APPROVATO DA
-
-
-
14/06/18
-
NVilla
DATA MODIFICA
MODIFICA DISEGNATA DA
-
DESCRIZIONE MODIFICA
ESP
AH210IT
AH AIR 210 HANDLING
DATA
DISEGNATO DA
Materiale <non specificato>
MATERIALE
SCALA
®
ApenGroup
Heating and Conditioning Solutions
ESP
DISEGNO
DESCRIZIONE
1:20
Quote senza indicazione di
tolleranza:
Classe di Tolleranza
ISO 2768 - M
DISEGNO DI PROPRIETA' APEN GROUP spa E' VIETATA LA RIPRODUZIONE E LA DIFFUSIONE ANCHE PARZIALE SENZA L'AUTORIZZAZIONE DELL'APEN GROUP spa
ISO 2768 - C
per lavorazioni in tranciatura
PESO G
FOGLIO
1402585.37
A3
PREX
1
PREX
PRESSURE INTAKE INSTALLATION
Install the pressure intake pipe correctly in order to avoid the

insideit.Donotinstallthepressureintakepipewith the terminal

downwards.
AUTOMATICOPERATION("AUTO")

ThepressuresetpointsenttoCPUPCBautomaticallymodulates






NOTE: If there is snow (both manually or automatically
forced, with rain control) the pressure setpoint goes to
the PREX_NEVE preset value.
Activation of FORCED setpoint
10:15 Mon 01 JanHOME
32
20.7
SET: 20.0°C
PID: 000 %
PREX
12.0
95
1
10:15 Mon 01 Jan
PREX_MAX
PREX_MAX2
PREX_MIN
Pressure
90
200
250
OK
3
2
10:15 Mon 01 JanHOME
32
°C
20.7
SET: 20.0°C
PID: 000 %
12.0
95
200
PREX
Deactivation of FORCED setpoint
AH-Sportcondensing air heating unit
APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation
20
code HG0300.10GB ed.C-2310 AH 21 code HG0300.10GB ed.C-2310
AH
4.5. Windcontrol(OPTIONALin"P”versions)
        
       
wind conditions. IT comprises a wind gauge for detecting wind

If the Wind Control is purchased together with the air heating


SW1 to 4-20mAon the G12990 card and set this control in the




NOTE: In the “Wind Control” function there are two
options “NOT” and “YES” (Not active/Active) and
“ANALOGUE and DIGITAL” (2-10V / 0-1) and it may be
managed only as an “AUTOMATIC” control. It is not
possible to force or manage the function in manual
mode (MAN).

Setpoint Default Description
SPEED_MIN  Wind minimum speed value
considered in the pressure curve
SPEED_MAX     
considered in the pressure curve


         

54
Real time wind


ACTIVE OPERATION ("YES")
Wind control includes reading and parametrising a wind speed



0.0V
 10.0V

 0
 180
Speed
Wind

2.0V


       

80

 90Pa
 200Pa
Setpoint

Speed
Wind
10

Set-Point Prex out
autonomously manages the achievement of this Setpoint.
IMPORTANT:Thepressurevaluesentisalwaysbetween
therangefromPREX_MINtoPREX_MAX(inthisexample
between 90 and 200 Pa) and between SPEED_MIN and
SPEED_MAX.

Smart reads an input value of 0V or in any case less than 1V. In

10:15 Mon 01 JanHOME
0
°C
20.7
SET: 20.0°C
PID: 000 %
PREX
12.0
95
90
NOTE: The wind speed reading has an output bu󰀨er so
as to avoid a continuous variation of the sent setpoint
in the event that the wind is slightly unstable.

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