Aqualisa Quartz QZD.A1.BR.20 User manual

QUARTZ™
INSTALLATION
GUIDE

Quartz™ Installation Guide 02
IMPORTANT INFORMATION
Safety information
This appliance can be used by children aged
from 3 years and above and persons with
reduced physical, sensory or mental capabilities
or lack of experience and knowledge if they
have been given supervision or instruction
concerning use of the appliance in a safe way
and understand the hazards involved.
Children shall not play with the appliance.
Cleaning and user maintenance shall not be
made by children without supervision.
This product must be installed by a competent
person in accordance with all relevant current
local and national Water Supply Regulations.
ALL PRODUCTS REQUIRING AN ELECTRICAL
CONNECTION MUST BE INSTALLED BY A
QUALIFIED PERSON FOLLOWING THE
LATEST REVISION OF THE ELECTRICAL
WIRING REGULATIONS, BOTH NATIONAL
AND LOCAL AND CERTIFIED TO CURRENT
BUILDING REGULATIONS.
This system should be installed so that other taps
or appliances operated elsewhere within the
premises do not significantly aect the flow.
The Quartz Smart Valve™must not be used with a
hot water supply temperature of over 65ºC. If the
maximum hot water temperature is likely to rise
above 65ºC then a Thermostatic Blending Valve
must be used.
The Quartz Smart Valve™is supplied factory
pre-set at maximum temperature of 45ºC.
The maximum temperature is fully adjustable to
suit site conditions. If adjusted, we recommend
the outlet temperature is set to a MAXIMUM
of 46ºC.
The Quartz Smart Valve™must be installed in an
accessible location for servicing and maintenance.
The Quartz Smart Valve™must not be installed
in situations where either the ambient
temperature is likely to exceed 40ºC or where
freezing may occur.
The controller must not be installed in situations
where the ambient temperature is likely to fall
below 5ºC or rise above 40ºC.
We do not recommend the use of a controller
in steam therapy facilities.
This appliance must be earthed.
Cables must be protected by a suitably sized
conduit or trunking to avoid risk of damage and
to allow removal for service and maintenance
purposes. Failure to install this way may
invalidate the warranty.
Ensure that the conduit is run to avoid the
controller fixing holes.
Surface mounted cables must also be protected
by a suitable approved conduit, even in a loft,
where there may be a risk of damage from vermin.
The power lead must only be replaced by the
manufacturer or his accredited agent.
The controller is supplied from a safety low
voltage source.
This product is suitable for domestic use only.
Aqualisa products are supplied complete with
a 1 year guarantee that can be upgraded by
registering the product with Aqualisa.
See www.aqualisa.co.uk/guarantee for details.
Installation of the pumped Quartz Smart Valve™
(for gravity stored systems)
The pumped Quartz Smart Valve™shower
system is designed to operate up to a maximum
static pressure of 100kPa ((1 bar)(10 metres
head)(14.5psi)). Under no circumstances must
the pumped Quartz Smart Valve™be connected
directly to the water main or in line with another
booster pump.
The minimum actual capacity of the cold water
storage cistern should be not less than 225
litres (50 gallons). The capacity of the hot
water cylinder must be capable of meeting
anticipated demand.

Quartz™ Installation Guide 03
Installation of the standard (unpumped)
Quartz Smart Valve™(for balanced
high pressure and unvented systems,
combination boiler systems and
separately pumped gravity systems)
Pressures: The standard (unpumped) Quartz
Smart Valve™is designed to operate up to a
maximum static pressure of 700kPa ((7 bar)
(100psi)). Where pressures are likely to exceed
700kPa ((7 bar)(100psi)), a pressure reducing
valve must be fitted to the incoming mains
supply. A setting of 400kPa ((4 bar)(60psi)) is
recommended. It should be noted that daytime
pressures approaching 600kPa ((6 bar)(80psi))
can rise above the stated maximum overnight.
Special notes for combination
boiler systems
The appliance must have a minimum domestic
hot water rating of 24kW and be of the type
fitted with a fully modulating gas valve.
If in any doubt, please contact the appliance
manufacturer before installation commences.
PLEASE NOTE: DUE TO PERFORMANCE
CHARACTERISTICS OF COMBINATION
BOILERS, SEASONAL INLET TEMPERATURE
CHANGE WILL AFFECT THE QUARTZ SMART
VALVE™OUTLET FLOW RATE RESULTING IN
VARYING SHOWER FLOW RATE AND FLOW
CONTROL RANGE. INLET TEMPERATURE
CHANGE MAY ALSO CAUSE THE
TEMPERATURE DISPLAY TO FLASH; THIS IS
NOT NECESSARILY CHANGING THE OUTLET
TEMPERATURE.
Special notes for separately pumped
gravity systems and universal/negative
head pumps (for divert systems)
We recommend a MINIMUM pump rating of
1.5 bar. For optimum performance a 2.5 bar
pump should be used for all separately pumped
installations.
A twin ended pump is required for use with
single outlet products.
A universal/negative head type twin ended
pump (works on both positive and negative head
conditions) MUST be used with divert products.
The minimum actual capacity of the cold water
storage cistern should be not less than 225
litres (80 gallons). The capacity of the hot water
cylinder must be capable of meeting the
anticipated demand.
THIS PRODUCT IS NOT SUITABLE FOR
USE WITH A SINGLE ENDED PUMP.
Shower Heads
The range of shower heads has been designed
for use with Quartz™systems.
Installation of any shower heads other than
these may result in poor shower performance.
If at any stage during installation you have
any questions then please contact the Aqualisa
Customer Service Department on 01959
560010 for advice.
Connections
This product incorporates 15mm ‘push-fit’ type
connections. Tube should be cut using a rotary
type cutter and lubricated using a silicone
grease, petroleum jelly, or similar, prior to
insertion into the fitting. 15mm pipework must
be used to connect the product.
If plastic pipe is used, the tube insert must not
increase the tube diameter or extend the cut-
o length by more than 2mm.
THESE FITTINGS ARE NOT SUITABLE FOR
STAINLESS STEEL TUBE. COMPRESSION
FITTINGS MUST NOT BE USED.
Pipe sizing
PLEASE NOTE: Check pipe size requirements
for connections to outlets and accessories.
Long pipe runs, on both inlet and outlet, will
reduce the flow rate at the shower head, 22mm
pipe work should be used on inlets and reduce
down to 15mm as close to the valve as possible
to reduce pressure losses and help maintain flow
rate. If using 15mm pipe, copper pipe is
preferred, to optimise performance minimise
the number of elbows used. If long pipe runs are
unavoidable on the outlet, use copper pipe
rather than plastic, particularly if a diverter is
used, and minimise the number of elbows as the
pipe inserts are very restrictive.

Quartz™ Installation Guide 04
Flushing
Some modern fluxes can be very corrosive and,
if left in contact, will attack the working parts of
this unit. All soldering must be completed and the
pipe work thoroughly flushed out in accordance
with current local and national Water Supply
Regulations prior to connection of the product.
Declaration of conformity
Aqualisa Products Limited declares that the
Quartz Smart Valve™and controller, in
conjunction with the diverter and wired remote,
complies with the essential requirements and
other relevant provisions of the Low Voltage
Directive (2014/35/EU) and the EMC Directive
(2014/30/EU).
After installation
Familiarise the end user with the operation of
this product and hand them this guide.
Complete and post the guarantee card or
register online at www.aqualisa.co.uk

Quartz™ Installation Guide 05
COMPONENTS
CONCEALED COMPONENTS (HP/Combi)
Mains fed and separately pumped
water systems only
EXPOSED COMPONENTS (HP/Combi)
Mains fed and separately
pumped water systems only
CONCEALED COMPONENTS (Gravity Pumped)
Gravity stored water systems only
EXPOSED COMPONENTS (Gravity Pumped)
Gravity stored water systems only

Quartz™ Installation Guide 06
BATH OVERFLOW FILLER COMPONENTS
WALL MOUNTED COMPONENTS CEILING MOUNTED COMPONENTS

Quartz™ Installation Guide 07
Quartz™concealed with
adjustable height head
Ceiling mounted
fixed head
Wall mounted
fixed head
Quartz™exposed with
adjustable height head

Quartz™ Installation Guide 08
SYSTEM LAYOUT DIAGRAMS
Supply
Hot water
cylinder
10m
max
Shower
controller
Typical UHW system installation
(compatible with standard Quartz Smart ValveTM)
Supply
Pressure
reducing valve
if required
10m
max
Shower
controller
Typical combination boiler installation
(compatible with standard Quartz Smart ValveTM)
Supply
Hot water cylinder
Connect
‘A’ or ‘B’
Cold feed
to cylinder
B
A
10m
max
Shower
controller
Typical gravity system installation
(compatible with pumped Quartz Smart ValveTM)
NB: THE BASE OF THE QUARTZ
SMART VALVETM MUST BE SITED
NO HIGHER THAN THE BASE
LEVEL OF THE CISTERN
10m
max
Shower
controller
Central
heating
boiler
Supply
Typical thermal storage unit system installation
(compatible with standard QuartzSmart ValveTM)
Supply
Underside of cistern
Hot water
cylinder
Cold feed
to cylinder
Connect
‘A’ or ‘B’
B
A
10m
max
Shower
controller
Typical pumped system installation
(compatible with standard Quartz Smart ValveTM)
NB: 1.5 bar MINIMUM
universal pump rating
Underside of cistern
Supply
Hot water
cylinder
10m
max
Shower
controller
Typical UHW system installation
(compatible with standard Quartz Smart ValveTM)
Supply
Pressure
reducing valve
if required
10m
max
Shower
controller
Typical combination boiler installation
(compatible with standard Quartz Smart ValveTM)
Supply
Hot water cylinder
Connect
‘A’ or ‘B’
Cold feed
to cylinder
B
A
10m
max
Shower
controller
Typical gravity system installation
(compatible with pumped Quartz Smart ValveTM)
NB: THE BASE OF THE QUARTZ
SMART VALVETM MUST BE SITED
NO HIGHER THAN THE BASE
LEVEL OF THE CISTERN
10m
max
Shower
controller
Central
heating
boiler
Supply
Typical thermal storage unit system installation
(compatible with standard QuartzSmart ValveTM)
Supply
Underside of cistern
Hot water
cylinder
Cold feed
to cylinder
Connect
‘A’ or ‘B’
B
A
10m
max
Shower
controller
Typical pumped system installation
(compatible with standard Quartz Smart ValveTM)
NB: 1.5 bar MINIMUM
universal pump rating
Underside of cistern
Supply
Hot water
cylinder
10m
max
Shower
controller
Typical UHW system installation
(compatible with standard Quartz Smart ValveTM)
Supply
Pressure
reducing valve
if required
10m
max
Shower
controller
Typical combination boiler installation
(compatible with standard Quartz Smart ValveTM)
Supply
Hot water cylinder
Connect
‘A’ or ‘B’
Cold feed
to cylinder
B
A
10m
max
Shower
controller
Typical gravity system installation
(compatible with pumped Quartz Smart ValveTM)
NB: THE BASE OF THE QUARTZ
SMART VALVETM MUST BE SITED
NO HIGHER THAN THE BASE
LEVEL OF THE CISTERN
10m
max
Shower
controller
Central
heating
boiler
Supply
Typical thermal storage unit system installation
(compatible with standard QuartzSmart ValveTM)
Supply
Underside of cistern
Hot water
cylinder
Cold feed
to cylinder
Connect
‘A’ or ‘B’
B
A
10m
max
Shower
controller
Typical pumped system installation
(compatible with standard Quartz Smart ValveTM)
NB: 1.5 bar MINIMUM
universal pump rating
Underside of cistern

Quartz™ Installation Guide 09
Supply
Hot water
cylinder
10m
max
Shower
controller
Typical UHW system installation
(compatible with standard Quartz Smart ValveTM)
Supply
Pressure
reducing valve
if required
10m
max
Shower
controller
Typical combination boiler installation
(compatible with standard Quartz Smart ValveTM)
Supply
Hot water cylinder
Connect
‘A’ or ‘B’
Cold feed
to cylinder
B
A
10m
max
Shower
controller
Typical gravity system installation
(compatible with pumped Quartz Smart ValveTM)
NB: THE BASE OF THE QUARTZ
SMART VALVETM MUST BE SITED
NO HIGHER THAN THE BASE
LEVEL OF THE CISTERN
10m
max
Shower
controller
Central
heating
boiler
Supply
Typical thermal storage unit system installation
(compatible with standard QuartzSmart ValveTM)
Supply
Underside of cistern
Hot water
cylinder
Cold feed
to cylinder
Connect
‘A’ or ‘B’
B
A
10m
max
Shower
controller
Typical pumped system installation
(compatible with standard Quartz Smart ValveTM)
NB: 1.5 bar MINIMUM
universal pump rating
Underside of cistern
Supply
Hot water
cylinder
10m
max
Shower
controller
Typical UHW system installation
(compatible with standard Quartz Smart ValveTM)
Supply
Pressure
reducing valve
if required
10m
max
Shower
controller
Typical combination boiler installation
(compatible with standard Quartz Smart ValveTM)
Supply
Hot water cylinder
Connect
‘A’ or ‘B’
Cold feed
to cylinder
B
A
10m
max
Shower
controller
Typical gravity system installation
(compatible with pumped Quartz Smart ValveTM)
NB: THE BASE OF THE QUARTZ
SMART VALVETM MUST BE SITED
NO HIGHER THAN THE BASE
LEVEL OF THE CISTERN
10m
max
Shower
controller
Central
heating
boiler
Supply
Typical thermal storage unit system installation
(compatible with standard QuartzSmart ValveTM)
Supply
Underside of cistern
Hot water
cylinder
Cold feed
to cylinder
Connect
‘A’ or ‘B’
B
A
10m
max
Shower
controller
Typical pumped system installation
(compatible with standard Quartz Smart ValveTM)
NB: 1.5 bar MINIMUM
universal pump rating
Underside of cistern

Quartz™ Installation Guide 10
INSTALLATION
This product must be installed by a competent person in accordance with the relevant
Water Supply Regulations.
Prior to installation, ensure all additional guides supplied with this product are read and
understood.
In addition to the guide below, it is essential that the important information (above)
is read and understood and that you have all the necessary components before
commencing installation.
The Quartz™ shower system is supplied with universal fixings intended to secure it to a
suitable wall.
•
!
Although the Quartz Smart Valve™complies with all relevant EMC standards, if incorrectly sited,
it may interfere with digital TV reception. Please follow the recommendations below to minimise
this eect.
If TV interference is an issue a service kit is available (part no: 652102).
See recommended layouts below.
Images of Quartz Smart Valve™for illustration only, refer to instruction 1 for orientation.
Valve colour may vary – the Original Quartz™valve being black, and the Quartz Smart Valve™
being orange.
• Route cables separately, and as far apart from each other as possible.
• Aerial to point away from the Quartz Smart Valve™.
• Ensure the distance between the Quartz Smart Valve™ and the aerial is as large as possible.
DIGITAL TV INTERFERENCE
AERIAL
LARGEST POSSIBLE DISTANCE
DATA
CABLE
POWER
CABLE
CABLE
TO TV
HIGH PROBABILITY
OF INTERFERENCE,
BOTH RADIATED
AND CONDUCTED
POWER
CABLE CABLE
TO TV
DATA
CABLE
AERIAL
SHORT DISTANCE
LAYOUT WHICH COULD CAUSE PROBLEMSLOWEST PROBABILITY OF INTERFERENCE
Installation videos are available on our website www.aqualisa.co.uk/installation-videos
or alternatively, scan the QR codes on the reverse of this guide.

Quartz™ Installation Guide 11
1
To ensure safe operation and installation of this product, the Quartz Smart Valve™MUST be
installed in one of the orientations shown.
300 mm
210 mm
70 mm
300 mm
210 mm
QUARTZTM SMART VALVE AND DIVERTER
1
To ensure safe operation and installation of this product, the QuartzTM smart valve and
diverter MUST be installed in one of the orientations shown.
PLEASE NOTE: If installing a diverter please also note all areas marked with this symbol.
INSTALLATION
•
•
For installation with the diverter.
2
Isolation valves are supplied with the QuartzTM smart valve and
diverter valve and must be fitted on both inlets and the blended
water outlet/ outlets. For optimum performance on gravity fed
systems 22mm pipe work should be run as close to the QuartzTM
smart valve as possible before reducing down to 15mm. All pipe
work should be supported.
The inlet supply centres are 48mm.
Please note arrow on isolation valve to indicate direction of flow.
DO NOT use compression fittings on the inlet and outlet spigots this will aect the
warranty if fitted.
3
Choose the position for your QuartzTM smart valve as close to the shower control as possible.
The QuartzTM smart valve may be sited in the roof space above the proposed shower site, in the
airing cupboard or behind a screwed bath panel if more convenient. If siting in the roof space,
ensure that freezing cannot occur and that no insulation material is placed under or over the
QTM smart valve or diverter. Please refer to the system layout.
•
If installing a diverter, choose the position for the QuartzTM smart valve as close to the
diverter as possible, within the range of the 2m connecting data cable provided.
4
Place the QuartzTM smart valve on a solid mounting surface, and
place the fixing feet into suitable positions. Mark then drill and
prepare suitable fixings before securing the QuartzTM smart valve
to the mounting surface using the screws provided, (if suitable).
•
If installing the diverter this also needs to be installed as per the
above instructions in step 4
5
Flush through both hot and cold supply pipes.
The maximum hot water inlet temperature must be no more than 65˚C.
6
Attach the supply pipes to the QuartzTM smart valve, ensuring that
the cold and hot feeds are fitted into the appropriately marked
inlets.
Do not solder near to plastic components.
7
Prepare and connect a pipe from the mixed water outlet on the
QuartzTM smart valve through the wall to the proposed siting for
the shower outlet.
Using pipe clips as appropriate, ensure that all pipe work is
perpendicular to the QuartzTM smart valve, i.e. not putting any
strain on the fittings.
•
If installing a diverter prepare and connect the pipe from the mixed water outlet on the QTM
smart valve through to the diverter inlet. The diverter can be fitted directly onto to the
QTM smart valve outlet if required on the HP/Combi system installation. A cranked M/F elbow
is supplied for the Gravity Pumped system for ease of installation. Refer to images in point 1.
•
Ensure the isolation valves are connected to the diverter outlets with the arrows correctly
aligned according to the direction of flow. Using pipe clips as appropriate, ensure that all pipe
work is perpendicular to the QuartzTM smart valve and diverter, i.e. not putting any str
ain on the fittings.
Prepare and connect the pipes from the diverter outlets to the proposed siting for the outlets.
To maximise flow rates we recommend using copper pipe with the minimum amount of
elbows on all pipes leading to and from the QuartzTM smart valve.
Ensure the pipe work connections have been flushed through.
If fitting a bath outlet, a suitable non restrictive double check valve (not supplied) MUST be
fitted to the blended outlet pipe in line with the current water regulations.
BEFORE ANY ELECTRICAL ADJUSTMENT IS ATTEMPTED, THE ELECTRICITY SUPPLY MUST BE
TURNED OFF AT THE MAINS SWITCH.
ELECTRICAL INSTALLATION MAY ONLY BE CARRIED OUT BY A QUALIFIED PERSON.
•
!
8
Unscrew the single fixing on top of the QuartzTM smart valve and
carefully tilt the lid up and o the location lugs and pull the lid clear.
•
If installing the diverter also remove the lid following the
instructions above in step 8.
9
As installation diers for dierent controls please refer to the relevant smart controller
installation guide for the QuartzTM smart valve and diverter wiring.
10
Connect the QuartzTM smart valve power lead to a double pole 3
amp fuse switched spur incorporated in the fixed wiring circuit, in
accordance with current wiring rules. Ensure that this is located
in an accessible, dry location and not in the bathroom.
THIS APPLIANCE MUST BE EARTHED
We recommend protecting surface mounted cables in suitable approved conduit to avoid the risk of
damage from vermin.
The power lead should also be clipped in place with ‘P’ clips or similar to avoid accidents.
•
!
11
The QTM smart valves are supplied factory set with the flow rate at
either ‘NORMAL HP’ or ‘NORMAL GRAVITY’ mode depending on
which system has been ordered.
BALANCED HP SYSTEMS:
Standard QTM smart valves fitted to balanced high pressure sys-
tems may be set to ‘NORMAL HP’ or for water economy ‘ECO’
modes.
STANDARD COMBINATION BOILER SYSTEMS:
For Standard QuartzTM smart valves installed on combi boiler
systems, for optimum performance we recommend setting to the
‘COMBI’ mode.
The ‘ECO’ flow rate mode should NOT be selected for shower or bath systems fitted
to combination boilers.
PUMPED QUARTZTM SMART VALVE:
Pumped QuartzTM smart valves are fitted to gravity systems may be set to ‘NORMAL
GRAVITY’ or for water economy ‘ECO’ modes.
When making any adjustment to the QuartzTM smart valve settings the power must
be isolated.
12
Run the shower at maximum temperature (factory pre set to
45ºC). If required, maximum temperature adjustment can be
made with a flat bladed screwdriver using the ‘MAX TEMP
ADJUSTMENT’ control as indicated. When the temperature
has been set to the desired position, carefully replace the
QuartzTM smart valve lid and secure the fixing screw, hand
tight only.
Site conditions can aect temperature settings, installer to adjust as required.
All copper pipe work must be cross-bonded and connected to a reliable earthing point.
13
Please refer to the separate QTM controller installation guide to complete installation.
QuartzTM smart valve connected
directly to diverter valve
QuartzTM smart valve connected to
diverter with additional pipe
QuartzTM smart valve connected
directly to diverter valve
QuartzTM smart valve connected
to diverter with additional pipe
HP/Combi QuartzTM smart valve
Gravity pumped QuartzTM smart valve
This product must be installed by a competent person in accordance with the relevant
current Water Supply Regulations.
In addition to the guide below it is essential that the written instructions overleaf are read
and understood and that you have all the necessary components (shown bottom right)
before commencing installation.
The QuartzTM smart valves are supplied with universal fixings intended to secure it to a
solid mounting surface.
•
!
•
!
The QuartzTM smart valve and diverter must be sited in a position that is safely accesible
for servicing and commissioning purposes. When fitted in the loft space, the route to and
the area around the QuartzTM smart valve must be boarded to ensure a safe working
environment.
The optimum position for the QuartzTM smart valve and diverter is in the roof space above
the QTM controller site to take full advantage of the ease and speed of installation.
The distance between the QuartzTM smart valve and main QTM controller must be within the
range of the 10m data cable supplied.
The diverter inlet has been designed to enable connection directly inline with the HP/
Combi QuartzTM smart valve outlet isolation valve connection or o the Gravity Pumped
QuartzTM smart valve outlet using the cranked M/F elbow connection fitting.
)
. .
•
!
•
!
•
!
•
!
•
!
•
!
Single outlet
Components (Gravity pumped) Components (HP/Combi)
Components (Gravity pumped) Components (HP/Combi)
Single outlet
With diverter With diverter
265mm
70mm
350mm
270mm
445mm
445mm
270mm
Max 2m
Max 2m
197mm
240mm
70mm
210 mm
450 mm
QUARTZTM SMART VALVE AND DIVERTER
1
To ensure safe operation and installation of this product, the QuartzTM smart valve and
diverter MUST be installed in one of the orientations shown.
PLEASE NOTE: If installing a diverter please also note all areas marked with this symbol.
INSTALLATION
•
•
For installation with the diverter.
2
Isolation valves are supplied with the QuartzTM smart valve and
diverter valve and must be fitted on both inlets and the blended water outlet/ outlets. For optimum performance on gravity fed systems 22mm pipe work should be run as close to the QuartzTM
smart valve as possible before reducing down to 15mm. All pipe work should be supported.
The inlet supply centres are 48mm. Please note arrow on isolation valve to indicate direction of flow. DO NOT use compression fittings on the inlet and outlet spigots this will aect the warranty if fitted.
3
Choose the position for your QuartzTM smart valve as close to the shower control as possible.
The QuartzTM smart valve may be sited in the roof space above the proposed shower site, in the
airing cupboard or behind a screwed bath panel if more convenient. If siting in the roof space, ensure that freezing cannot occur and that no insulation material is placed under or over the QTM smart valve or diverter. Please refer to the system layout.
•
If installing a diverter, choose the position for the QuartzTM smart valve as close to the
diverter as possible, within the range of the 2m connecting data cable provided.
4
Place the QuartzTM smart valve on a solid mounting surface, and
place the fixing feet into suitable positions. Mark then drill and prepare suitable fixings before securing the QuartzTM smart valve
to the mounting surface using the screws provided, (if suitable).
•
If installing the diverter this also needs to be installed as per the above instructions in step 4
5
Flush through both hot and cold supply pipes. The maximum hot water inlet temperature must be no more than 65˚C.
6
Attach the supply pipes to the QuartzTM smart valve, ensuring that
the cold and hot feeds are fitted into the appropriately marked inlets.
Do not solder near to plastic components.
7
Prepare and connect a pipe from the mixed water outlet on the QuartzTM smart valve through the wall to the proposed siting for
the shower outlet. Using pipe clips as appropriate, ensure that all pipe work is perpendicular to the QuartzTM smart valve, i.e. not putting any
strain on the fittings.
•
If installing a diverter prepare and connect the pipe from the mixed water outlet on the QTM
smart valve through to the diverter inlet. The diverter can be fitted directly onto to the QTM smart valve outlet if required on the HP/Combi system installation. A cranked M/F elbow
is supplied for the Gravity Pumped system for ease of installation. Refer to images in point 1.
•
Ensure the isolation valves are connected to the diverter outlets with the arrows correctly aligned according to the direction of flow. Using pipe clips as appropriate, ensure that all pipe work is perpendicular to the QuartzTM smart valve and diverter, i.e. not putting any str
ain on the fittings. Prepare and connect the pipes from the diverter outlets to the proposed siting for the outlets.
To maximise flow rates we recommend using copper pipe with the minimum amount of elbows on all pipes leading to and from the QuartzTM smart valve.
Ensure the pipe work connections have been flushed through. If fitting a bath outlet, a suitable non restrictive double check valve (not supplied) MUST be fitted to the blended outlet pipe in line with the current water regulations.
BEFORE ANY ELECTRICAL ADJUSTMENT IS ATTEMPTED, THE ELECTRICITY SUPPLY MUST BE TURNED OFF AT THE MAINS SWITCH.
ELECTRICAL INSTALLATION MAY ONLY BE CARRIED OUT BY A QUALIFIED PERSON.
•
!
8
Unscrew the single fixing on top of the QuartzTM smart valve and
carefully tilt the lid up and o the location lugs and pull the lid clear.
•
If installing the diverter also remove the lid following the instructions above in step 8.
9
As installation diers for dierent controls please refer to the relevant smart controller installation guide for the QuartzTM smart valve and diverter wiring.
10
Connect the QuartzTM smart valve power lead to a double pole 3
amp fuse switched spur incorporated in the fixed wiring circuit, in accordance with current wiring rules. Ensure that this is located in an accessible, dry location and not in the bathroom.
THIS APPLIANCE MUST BE EARTHED We recommend protecting surface mounted cables in suitable approved conduit to avoid the risk of damage from vermin. The power lead should also be clipped in place with ‘P’ clips or similar to avoid accidents.
•
!
11
The QTM smart valves are supplied factory set with the flow rate at
either ‘NORMAL HP’ or ‘NORMAL GRAVITY’ mode depending on which system has been ordered. BALANCED HP SYSTEMS: Standard QTM smart valves fitted to balanced high pressure sys-
tems may be set to ‘NORMAL HP’ or for water economy ‘ECO’ modes. STANDARD COMBINATION BOILER SYSTEMS: For Standard QuartzTM smart valves installed on combi boiler
systems, for optimum performance we recommend setting to the ‘COMBI’ mode.
The ‘ECO’ flow rate mode should NOT be selected for shower or bath systems fitted to combination boilers. PUMPED QUARTZTM SMART VALVE:
Pumped QuartzTM smart valves are fitted to gravity systems may be set to ‘NORMAL
GRAVITY’ or for water economy ‘ECO’ modes.
When making any adjustment to the QuartzTM smart valve settings the power must
be isolated.
12
Run the shower at maximum temperature (factory pre set to 45ºC). If required, maximum temperature adjustment can be made with a flat bladed screwdriver using the ‘MAX TEMP ADJUSTMENT’ control as indicated. When the temperature has been set to the desired position, carefully replace the QuartzTM smart valve lid and secure the fixing screw, hand
tight only.
Site conditions can aect temperature settings, installer to adjust as required. All copper pipe work must be cross-bonded and connected to a reliable earthing point.
13
Please refer to the separate QTM controller installation guide to complete installation.
QuartzTM smart valve connected
directly to diverter valve
QuartzTM smart valve connected to
diverter with additional pipe
QuartzTM smart valve connected
directly to diverter valve
QuartzTM smart valve connected
to diverter with additional pipe
HP/Combi QuartzTM smart valve
Gravity pumped QuartzTM smart valve
This product must be installed by a competent person in accordance with the relevant current Water Supply Regulations. In addition to the guide below it is essential that the written instructions overleaf are read and understood and that you have all the necessary components (shown bottom right) before commencing installation. The QuartzTM smart valves are supplied with universal fixings intended to secure it to a
solid mounting surface.
•
!
•
!
The QuartzTM smart valve and diverter must be sited in a position that is safely accesible
for servicing and commissioning purposes. When fitted in the loft space, the route to and the area around the QuartzTM smart valve must be boarded to ensure a safe working
environment. The optimum position for the QuartzTM smart valve and diverter is in the roof space above
the QTM controller site to take full advantage of the ease and speed of installation.
The distance between the QuartzTM smart valve and main QTM controller must be within the
range of the 10m data cable supplied. The diverter inlet has been designed to enable connection directly inline with the HP/ Combi QuartzTM smart valve outlet isolation valve connection or o the Gravity Pumped
QuartzTM smart valve outlet using the cranked M/F elbow connection fitting.
)
. .
•
!
•
!
•
!
•
!
•
!
•
!
Single outlet Components (Gravity pumped) Components (HP/Combi) Components (Gravity pumped) Components (HP/Combi)
Single outlet
With diverter With diverter
265mm
70mm
350mm
270mm
445mm
445mm
270mm
Max 2m
Max 2m
197mm
240mm
70mm
450 mm
210 mm
70 mm
2
Isolation valves are supplied with the Quartz Smart Valve™and
must be fitted on both inlets and the blended water outlet. All
pipe work should be run in 15mm pipe. All pipe work should be
supported. For gravity fed installations, 22mm pipe work should
be run as close to the Quartz Smart Valve™as possible before
reducing down to 15mm.
To ensure optimum performance we recommend using copper pipe with a minimum
number of elbows.
•
!
The inlet supply centres are 48mm.
Please note arrow on isolation valve to indicate direction of flow.
DO NOT use compression fittings on the inlet and outlet spigots this will aect the
warranty if fitted.
•
!
3
Choose the position for your Quartz Smart Valve™as close to
the controller as possible. The Quartz Smart Valve™may be sited
in the roof space above the proposed shower site, in the airing
cupboard or behind a screwed bath panel if more convenient.
For information regarding protecting the Quartz Smart Valve™
from cold/frost, contact Aqualisa Customer Services or refer
to the Aqualisa website. Insulation material must not be placed
under or on top of the Quartz Smart Valve™, the location should
be where freezing cannot occur.
Please refer to the system layout diagrams.
Exposed installation
example shown

Quartz™ Installation Guide 12
The Quartz Smart Valve™Must be sited in a position that is safely accessible for servicing
and commissioning purposes. When fitted in a loft space, the route to and the area around
the Quartz Smart Valve™must be boarded to ensure a safe working environment.
The optimum position for the Quartz Smart Valve™is in the roof space above the controller
site to take full advantage of the ease and speed of installation.
The distance between the Quartz Smart Valve™and the controller must be within the range
of the 10m data cable supplied.
4
Place the Quartz Smart Valve™on a solid mounting surface, and
place the fixing feet into suitable positions. Mark, then drill and
prepare suitable fixings before securing the Quartz Smart Valve™
to the mounting surface using the screws provided, (if suitable).
5
Flush through both hot and cold supply pipes.
Refer to safety information section
The maximum hot water inlet temperature must be no more than 65˚C.
•
!
6
Attach the supply pipes to the Quartz Smart Valve™, ensuring
that the cold and hot feeds are fitted into the appropriately
marked inlets.
Do not solder near to plastic components.
•
!
If you have a concealed system continue with instructions 7-12.
If you have an exposed system proceed to instruction 13.
7
Run a pipe from the mixed water outlet of the QuartzSmart Valve™to the proposed siting
for the shower hose outlet, fixed head or diverter depending on the system purchased.
To ensure optimum performance we recommend using copper pipe with a minimum
number of elbows.
•
!

Quartz™ Installation Guide 13
8
Place the paper template on the wall in the desired location
for the controller and mark all fixing points and the data cable
entry point. Remove the template and drill a Ø16mm hole at the
appropriate position for the data cable.
If installing this Quartz™product as a replacement product, it may be necessary to
purchase a concealed retro-fit wall plate to cover the existing hole in the tiling.
The cavity in the wall should be plugged using a suitable material for the wall plate to be
secured to. Contact our Customer Service Department to purchase product code:
QZD.B3.RWP.14 – Concealed retro-fit wall plate.
Ensure the data cable is the correct way round as both ends dier in type of connection used
(transparent connector to the Quartz Smart Valve™ or diverter).
Data cables must be protected by suitable sheathing or conduit in the event of servicing and
maintenance. Failure to install this way may invalidate the warranty.
Care should be taken to ensure the mounting holes do not pierce the data cable conduit.
•
!
9
Drill and prepare the four wall fixings for the controller using the fixings provided, (if suitable).
10
Feed the controller connection end of the data cable through the
centre hole in the mounting plate. Run a bead of silicone sealant
in the mastic groove on the back of the mounting plate and press
into position on the finished wall surface. Ensure the data cable
is held securely by the narrow middle slot of the mounting plate
and fix to the wall using the brass screws provided.
11
Lining up the key way, push the data cable plug into the back
of the controller, ensuring both rubber skirts are recessed into
the connection (see diagram below), using a blunt flat bladed
screwdriver or similar tool if required. To make a water tight
fitting, ensure the rubber seal is no longer visible.
Slide the controller onto the mounting plate.

Quartz™ Installation Guide 14
12
Secure the controller onto the mounting plate with the fixing
screw located at the base of the controller using a small Pozidriv
screwdriver.
To ensure a watertight seal, we recommend running a thin bead
of silicone around the concealed controller once it has been
secured to the mounting plate.
•
!
If you have an exposed system continue with instructions 13-24.
If you have a concealed system proceed to instruction 25.
13
Locate a suitable entry point into the ceiling for the riser rail, avoiding joists and services.
The centre of the riser rail stands 45mm from the wall. If this is not suitable, the spacers
provided with the fixing brackets will increase the depth to 70mm from the wall.
•
!
Drill a hole through the ceiling, a minimum of Ø30mm, maximum Ø40mm.
14
15
Feed the riser rail assembly containing the supply pipe and data
cable through the hole in the ceiling, ensuring the controller is at
the desired height, the rail is vertical, and that there is adequate
working clearance above the top of the rail in the roof space.
DO NOT use a compression fitting to connect the outlet
pipe to the top of the Quartz™ exposed product. This will
aect the warranty. The black push fit elbow provided MUST
be used.
This connection MUST be sited in a position that is safely
accessible for commissioning, servicing and maintenance
purposes.
•
!
If the ceiling height is over 2.4m (8ft), a riser rail extension kit
will be required. Contact our Customer Service Department
to purchase a riser rail extension kit (part no: 223217).
16
Temporarily slide the gel hook up the rail ensuring it is positioned above the lower fixing
bracket assembly.

Quartz™ Installation Guide 15
This product must be installed by a competent person in accordance with
the relevant Water Supply Regulations.
In addition to the guide below, it is essential that the written instructions
overleaf are read and understood and that you have all the necessary
components (shown overleaf) before commencing installation.
The Quartz Digital shower system is supplied with universal fixings intended
to secure it to a suitable wall.
!
Quartz
Digital Exposed with adjustable height head
!
Flush out the hot and cold supply pipes.
5
The maximum hot water inlet temperature must be no more than 65°C.
!
Place the Digital processor on a solid mounting
surface, adjusting the fixing feet into suitable
positions. Mark then drill and prepare suitable
fixings before securing the processor to the
mounting surface using the screws provided.
4
Carefully slide the rail end covers onto the
fixing brackets flush with the finished wall
surface and click the sides firmly into position.
17
6
Drill a hole through the ceiling, a minimum of Ø30mm, maximum Ø40mm.
8
Feed the riser rail assembly containing the
supply pipe and data cable through the hole in
the ceiling, ensuring that the control is at the
desired height, the rail is vertical, and that
there is adequate working clearance above the
top of the rail in the roof space.
9
Temporarily slide the gel hook up the rail ensuring it is positioned higher than
the lower fixing bracket assembly.
10
Place the lower bracket support pillar into
position ensuring the locking lug is correctly
fitted into the location hole.
11
Carefully slide the fixing bracket over the rail
onto the support pillar.
12
Place the upper rail bracket support pillar into
the desired location ensuring that both the
hose restraint and the handset holder are
below the rail wall bracket.
15
Connect the power to the processor and press
the ‘Start/stop’ button on the controller to turn
the shower on. Ensuring the hose washers are
fitted at either end of the shower hose, attach
the hose and flush the system through for 15
seconds to clear any debris. Turn the shower off
and isolate from the electricity supply.
23
Attach the supply pipes to the Digital processor,
ensuring that the cold and hot feeds are fitted
into the appropriately marked inlets.
DO NOT SOLDER NEAR TO PLASTIC
COMPONENTS.
!
90mm
445mm
270mm
350mm
265mm
70mm
To ensure safe operation and installation of this product, the processor MUST be
installed in one of the orientations shown.
1
Isolation valves are supplied with the Digital
processor and must be fitted on both inlets and
the blended water outlet. All pipe work should
be run in 15mm pipe. All pipe work should be
supported. For externally pumped gravity fed
installations, 22mm pipe work should be run
as close to the processor as possible before
reducing down to 15mm.
2
The inlet supply centres are 48mm. The inlet supply centres deviate from
EN1111 and EN1287, but are deemed to be a special case. Please note arrow
on isolation valve to indicate direction of flow.
Compression fittings should not be used on the inlet and outlet spigots and
may affect the warranty if fitted.
!
Connect the outlet pipe to the mixed water outlet on the Digital processor,
using the push-fit elbow provided. Using pipe clips as appropriate, ensure that
all pipe work is perpendicular to the processor, i.e. not putting any strain on
the fittings.
19
Do not solder any additional pipe work to the 15mm copper pipe from the
Digital shower system as the low voltage data cable could be damaged.
Instead, use push-fit fittings where necessary, to connect additional copper
piping.
TO ENSURE OPTIMUM PERFORMANCE USE THE MINIMUM AMOUNT
OF ELBOWS.
TO MAXIMISE FLOW RATES WE RECOMMEND USING COPPER PIPE WITH
THE MINIMUM AMOUNT OF ELBOWS.
BEFORE ANY ELECTRICAL ADJUSTMENT IS ATTEMPTED, THE ELECTRICITY
SUPPLY MUST BE TURNED OFF AT THE MAINS SWITCH.
ELECTRICAL INSTALLATION MAY ONLY BE CARRIED OUT BY A QUALIFIED
PERSON.
!
Connect the processor power lead to a double
pole 3amp switched fused spur, incorporated
in the wiring circuit, in accordance with current
wiring rules. Ensure that this is located in an
accessible, dry location and not in the
bathroom.
20
Re-instate the electricity supply to the Digital processor. Press the ‘Start/stop’
button on the controller to turn the shower on.
27
Slide the ceiling plate up to the ceiling to cover
the entry hole.
18
Choose the position for your Digital processor
as close to the shower control as possible.
The processor may be sited in the roof space
above the proposed shower site, in the airing
cupboard or behind a screwed bath panel if
more convenient. If siting in the roof space,
ensure that freezing cannot occur and that no
insulation material is placed under or over the
processor. Please refer to the system layout diagrams.
3
!
THE PROCESSOR MUST BE SITED IN A POSITION THAT IS SAFELY
ACCESIBLE FOR SERVICING AND COMMISIONING PURPOSES. WHEN
FITTED IN THE LOFT SPACE, THE ROUTE TO AND THE AREA AROUND THE
PROCESSOR MUST BE BOARDED TO ENSURE A SAFE WORKING
ENVIRONMENT.
The optimum position for the Digital processor is in the roof space above the
shower site to take full advantage of the ease and speed of installation –
please refer to the note above.
The distance between the Digital processor and shower control must be
within range of the 10m data cable supplied.
Thread the shower hose through the hose
restraint.
24
Shower Control User Guide
1. Turn the temperature dial to the required setting.
2. Press the ‘Start/stop’ button on the control, to turn
the shower on.
3. The blue LED display will flash until the selected temperature has been reached.
4. When the LED display is constant, step into your shower and enjoy!
5. The temperature may be adjusted once in the shower.
6. Press the ‘Boost’ button on the control to increase
the strength of the shower when desired.
N.B. If installed on a combination boiler system,
the strength of the ‘Boost’ button will depend on
the performance capability of your combination
boiler.
7. Press the ‘Start/stop’ button on the control, to turn the shower off.
Adjustable Head User Guide
1. Rotate the spray plate lever clockwise or
anti-clockwise to select the desired spray pattern.
N.B. When the lever is in the 3 o’clock position
when viewed from below, the water saving mode
is selected. This provides the same spray pattern
as position 3, but, depending on which water
system the product is fitted to, offers up to 25%
water saving.
2. To select the preferred height for the shower head,
depress the levers fully to enable the holder to be
moved up or down the rail.
3. Angular adjustment is made by carefully but firmly
pulling forwards or pushing back the shower head
against the knuckle ratchet in the holder.
Cleaning and maintenance
Your Quartz Digital shower system should be cleaned using only a soft cloth and
washing up liquid.
DO NOT USE ABRASIVE CLEANERS
To reduce the need for chemical descaling in hard water areas, your shower head
incorporates a ‘clear flow’ system, whereby any scale build up can be broken down
by gently rubbing the flexible tips of the jets during use. This procedure should be
completed regularly, as often as once a week in some hard water areas, as scale
build up can affect the spray pattern and cause the shower to perform poorly.
Failure to descale the shower head can affect the internal seals and may affect the
warranty.
Cleaning and maintenance should not be undertaken by children without supervision
by a person responsible for their safety.
Should chemical descaling of the head become necessary, remove the shower head
fully and immerse in a mild proprietary descalent.
!IT IS IMPERATIVE THAT DESCALING IS CARRIED OUT STRICTLY IN ACCORDANCE
WITH THE MANUFACTURER’S INSTRUCTIONS. SUBSTANCES THAT ARE NOT
SUITABLE FOR PLASTICS AND ELECTROPLATED SURFACES MUST NOT BE USED.
Locate a suitable entry point into the ceiling for the riser rail, avoiding joists
and services.
7
The Digital processors are supplied factory set
with the flow rate at either ‘NORMAL HP’ or
‘NORMAL GRAVITY’ mode depending on which
shower system has been ordered.
HP/COMBI PROCESSORS ON BALANCED HP
SYSTEMS:
HP/Combi Digital processors fitted to balanced
high pressure systems may be set to ‘NORMAL HP’, or for water economy,
‘ECO’ modes.
HP/COMBI PROCESSORS ON COMBINATION BOILER SYSTEMS:
For HP/Combi Digital processors installed on combi boiler systems, for optimum
performance we recommend setting the flow rate to the ‘COMBI’ mode.
26
N.B. The ‘ECO’ flow rate mode should not be selected for shower systems fitted
to combination boilers.
GRAVITY PUMPED PROCESSORS:
Gravity Pumped Digital processors fitted to gravity systems may be set to
‘NORMAL GRAVITY’, or for water economy, ‘ECO’ flow rate modes.
WHEN MAKING ANY ADJUSTMENT TO THE PROCESSOR SETTINGS THE
POWER MUST BE ISOLATED.
!
!
THIS APPLIANCE MUST BE EARTHED.
We recommend protecting surface mounted cables in suitable, approved
conduit to avoid the risk of damage from vermin.
The data cable and power lead should also be clipped in place with ‘P’ clips
or similar, to avoid accidents.
!
Unscrew the single fixing on top of the
processor box and then carefully tilt the lid up
and off the location lugs and pull the lid clear.
21
Run the shower at maximum temperature
(factory pre set to 45°C). If required, maximum
temperature adjustment can be made with
a flat bladed screwdriver using the ‘MAX TEMP
ADJUSTMENT’ control as indicated. When the
temperature has been set to the desired
position, carefully replace the Digital processor
lid and secure the fixing hand tight only.
28
Site conditions can affect temperature settings, installer to adjust as required.
ALL COPPER PIPE WORK MUST BE CROSS-BONDED AND CONNECTED TO
A RELIABLE EARTHING POINT.
!
TM
The centre of the riser rail stands 45mm from the wall. If this is not suitable, the
spacers provided with the fixing brackets will increase the depth to 70mm from
the wall.
!
Ensuring the rail assembly has been passed through the hole in the ceiling
and is at the desired height, mark the screw holes and remove the fixing
bracket.
13
Prepare suitable fixings and slide the fixing bracket back over the rail onto
the support pillar. Secure to the wall using the screws provided.
14
Slide the fixing bracket over the rail onto the
support pillar and repeat the above fixing
procedure.
16
The ceiling plate cannot be sited against an
uneven surface. If there is coving or an
alternative obstruction, please ensure the entry
hole is neat and unobtrusive; otherwise the
inner tube could be visible within the showering area.
If the ceiling height is over 2.4m (8ft), a Digital riser rail extension kit will be
required. Contact our Customer Service Department to purchase a riser rail
extension kit (part no: 223217).
!
Connect the low voltage data cable into the
socket adjacent to the temperature adjuster
as indicated on the label. Feed the cable out of
the processor box ensuring it is correctly
routed within the data cable channel.
22
A further data cable socket has been provided
for use with the secondary Digital remote
control or Digital diverter. This can be accessed by carefully snapping and
removing the entry pillar and connecting the cable as described above.
!
Ensuring the hose washer is in the correct
position, depress the anti-swivel locking button
on the handset and secure the handset to the
hose, then place the handset into the handset
holder.
25
Supply
Vent and draw-off
pipe to hot water
Hot water cylinder
Connect
‘A’ or ‘B’
Cold feed
to cylinder
B
A
NB: THE BASE OF THE PROCESSOR
MUST BE SITED NO HIGHER THAN
THE BASE LEVEL OF THE CISTERN
10m
max
Digital
shower
control
Supply
Pressure
reducing valve
if required
10m
max
Digital
shower
control
Supply
Hot water
cylinder
10m
max
Digital
shower
control
10m
max
Digital
shower
control
Central
heating
boiler
Supply
Supply
Vent and draw-off
pipe to hot water
Underside of cistern
Hot water
cylinder NB: 1.5 bar MINIMUM pump rating
Cold feed
to cylinder
Connect
‘A’ or ‘B’
B
A
10m
max
Digital
shower
control
Typical combination boiler installation
(Compatible with HP/Combi processor)
Typical HP system installation
(Compatible with HP/Combi processor)
Typical thermal storage unit system installation
(Compatible with HP/Combi processor)
Typical gravity system installation
(Compatible with Gravity pumped processor)
Typical pumped system installation
(Compatible with HP/Combi processor)
Quartz exposed guide V3:Quartz Exposed Install 9/1/14 14:52 Page 2
17
Place the lower bracket support pillar into position ensuring the
locking lug is correctly fitted into the location hole in the rail.
This product must be installed by a competent person in accordance with
the relevant Water Supply Regulations.
In addition to the guide below, it is essential that the written instructions
overleaf are read and understood and that you have all the necessary
components (shown overleaf) before commencing installation.
The Quartz Digital shower system is supplied with universal fixings intended
to secure it to a suitable wall.
!
Quartz
Digital Exposed with adjustable height head
!
Flush out the hot and cold supply pipes.
5
The maximum hot water inlet temperature must be no more than 65°C.
!
Place the Digital processor on a solid mounting
surface, adjusting the fixing feet into suitable
positions. Mark then drill and prepare suitable
fixings before securing the processor to the
mounting surface using the screws provided.
4
Carefully slide the rail end covers onto the
fixing brackets flush with the finished wall
surface and click the sides firmly into position.
17
6
Drill a hole through the ceiling, a minimum of Ø30mm, maximum Ø40mm.
8
Feed the riser rail assembly containing the
supply pipe and data cable through the hole in
the ceiling, ensuring that the control is at the
desired height, the rail is vertical, and that
there is adequate working clearance above the
top of the rail in the roof space.
9
Temporarily slide the gel hook up the rail ensuring it is positioned higher than
the lower fixing bracket assembly.
10
Place the lower bracket support pillar into
position ensuring the locking lug is correctly
fitted into the location hole.
11
Carefully slide the fixing bracket over the rail
onto the support pillar.
12
Place the upper rail bracket support pillar into
the desired location ensuring that both the
hose restraint and the handset holder are
below the rail wall bracket.
15
Connect the power to the processor and press
the ‘Start/stop’ button on the controller to turn
the shower on. Ensuring the hose washers are
fitted at either end of the shower hose, attach
the hose and flush the system through for 15
seconds to clear any debris. Turn the shower off
and isolate from the electricity supply.
23
Attach the supply pipes to the Digital processor,
ensuring that the cold and hot feeds are fitted
into the appropriately marked inlets.
DO NOT SOLDER NEAR TO PLASTIC
COMPONENTS.
!
90mm
445mm
270mm
350mm
265mm
70mm
To ensure safe operation and installation of this product, the processor MUST be
installed in one of the orientations shown.
1
Isolation valves are supplied with the Digital
processor and must be fitted on both inlets and
the blended water outlet. All pipe work should
be run in 15mm pipe. All pipe work should be
supported. For externally pumped gravity fed
installations, 22mm pipe work should be run
as close to the processor as possible before
reducing down to 15mm.
2
The inlet supply centres are 48mm. The inlet supply centres deviate from
EN1111 and EN1287, but are deemed to be a special case. Please note arrow
on isolation valve to indicate direction of flow.
Compression fittings should not be used on the inlet and outlet spigots and
may affect the warranty if fitted.
!
Connect the outlet pipe to the mixed water outlet on the Digital processor,
using the push-fit elbow provided. Using pipe clips as appropriate, ensure that
all pipe work is perpendicular to the processor, i.e. not putting any strain on
the fittings.
19
Do not solder any additional pipe work to the 15mm copper pipe from the
Digital shower system as the low voltage data cable could be damaged.
Instead, use push-fit fittings where necessary, to connect additional copper
piping.
TO ENSURE OPTIMUM PERFORMANCE USE THE MINIMUM AMOUNT
OF ELBOWS.
TO MAXIMISE FLOW RATES WE RECOMMEND USING COPPER PIPE WITH
THE MINIMUM AMOUNT OF ELBOWS.
BEFORE ANY ELECTRICAL ADJUSTMENT IS ATTEMPTED, THE ELECTRICITY
SUPPLY MUST BE TURNED OFF AT THE MAINS SWITCH.
ELECTRICAL INSTALLATION MAY ONLY BE CARRIED OUT BY A QUALIFIED
PERSON.
!
Connect the processor power lead to a double
pole 3amp switched fused spur, incorporated
in the wiring circuit, in accordance with current
wiring rules. Ensure that this is located in an
accessible, dry location and not in the
bathroom.
20
Re-instate the electricity supply to the Digital processor. Press the ‘Start/stop’
button on the controller to turn the shower on.
27
Slide the ceiling plate up to the ceiling to cover
the entry hole.
18
Choose the position for your Digital processor
as close to the shower control as possible.
The processor may be sited in the roof space
above the proposed shower site, in the airing
cupboard or behind a screwed bath panel if
more convenient. If siting in the roof space,
ensure that freezing cannot occur and that no
insulation material is placed under or over the
processor. Please refer to the system layout diagrams.
3
!
THE PROCESSOR MUST BE SITED IN A POSITION THAT IS SAFELY
ACCESIBLE FOR SERVICING AND COMMISIONING PURPOSES. WHEN
FITTED IN THE LOFT SPACE, THE ROUTE TO AND THE AREA AROUND THE
PROCESSOR MUST BE BOARDED TO ENSURE A SAFE WORKING
ENVIRONMENT.
The optimum position for the Digital processor is in the roof space above the
shower site to take full advantage of the ease and speed of installation –
please refer to the note above.
The distance between the Digital processor and shower control must be
within range of the 10m data cable supplied.
Thread the shower hose through the hose
restraint.
24
Shower Control User Guide
1. Turn the temperature dial to the required setting.
2. Press the ‘Start/stop’ button on the control, to turn
the shower on.
3. The blue LED display will flash until the selected temperature has been reached.
4. When the LED display is constant, step into your shower and enjoy!
5. The temperature may be adjusted once in the shower.
6. Press the ‘Boost’ button on the control to increase
the strength of the shower when desired.
N.B. If installed on a combination boiler system,
the strength of the ‘Boost’ button will depend on
the performance capability of your combination
boiler.
7. Press the ‘Start/stop’ button on the control, to turn the shower off.
Adjustable Head User Guide
1. Rotate the spray plate lever clockwise or
anti-clockwise to select the desired spray pattern.
N.B. When the lever is in the 3 o’clock position
when viewed from below, the water saving mode
is selected. This provides the same spray pattern
as position 3, but, depending on which water
system the product is fitted to, offers up to 25%
water saving.
2. To select the preferred height for the shower head,
depress the levers fully to enable the holder to be
moved up or down the rail.
3. Angular adjustment is made by carefully but firmly
pulling forwards or pushing back the shower head
against the knuckle ratchet in the holder.
Cleaning and maintenance
Your Quartz Digital shower system should be cleaned using only a soft cloth and
washing up liquid.
DO NOT USE ABRASIVE CLEANERS
To reduce the need for chemical descaling in hard water areas, your shower head
incorporates a ‘clear flow’ system, whereby any scale build up can be broken down
by gently rubbing the flexible tips of the jets during use. This procedure should be
completed regularly, as often as once a week in some hard water areas, as scale
build up can affect the spray pattern and cause the shower to perform poorly.
Failure to descale the shower head can affect the internal seals and may affect the
warranty.
Cleaning and maintenance should not be undertaken by children without supervision
by a person responsible for their safety.
Should chemical descaling of the head become necessary, remove the shower head
fully and immerse in a mild proprietary descalent.
!IT IS IMPERATIVE THAT DESCALING IS CARRIED OUT STRICTLY IN ACCORDANCE
WITH THE MANUFACTURER’S INSTRUCTIONS. SUBSTANCES THAT ARE NOT
SUITABLE FOR PLASTICS AND ELECTROPLATED SURFACES MUST NOT BE USED.
Locate a suitable entry point into the ceiling for the riser rail, avoiding joists
and services.
7
The Digital processors are supplied factory set
with the flow rate at either ‘NORMAL HP’ or
‘NORMAL GRAVITY’ mode depending on which
shower system has been ordered.
HP/COMBI PROCESSORS ON BALANCED HP
SYSTEMS:
HP/Combi Digital processors fitted to balanced
high pressure systems may be set to ‘NORMAL HP’, or for water economy,
‘ECO’ modes.
HP/COMBI PROCESSORS ON COMBINATION BOILER SYSTEMS:
For HP/Combi Digital processors installed on combi boiler systems, for optimum
performance we recommend setting the flow rate to the ‘COMBI’ mode.
26
N.B. The ‘ECO’ flow rate mode should not be selected for shower systems fitted
to combination boilers.
GRAVITY PUMPED PROCESSORS:
Gravity Pumped Digital processors fitted to gravity systems may be set to
‘NORMAL GRAVITY’, or for water economy, ‘ECO’ flow rate modes.
WHEN MAKING ANY ADJUSTMENT TO THE PROCESSOR SETTINGS THE
POWER MUST BE ISOLATED.
!
!
THIS APPLIANCE MUST BE EARTHED.
We recommend protecting surface mounted cables in suitable, approved
conduit to avoid the risk of damage from vermin.
The data cable and power lead should also be clipped in place with ‘P’ clips
or similar, to avoid accidents.
!
Unscrew the single fixing on top of the
processor box and then carefully tilt the lid up
and off the location lugs and pull the lid clear.
21
Run the shower at maximum temperature
(factory pre set to 45°C). If required, maximum
temperature adjustment can be made with
a flat bladed screwdriver using the ‘MAX TEMP
ADJUSTMENT’ control as indicated. When the
temperature has been set to the desired
position, carefully replace the Digital processor
lid and secure the fixing hand tight only.
28
Site conditions can affect temperature settings, installer to adjust as required.
ALL COPPER PIPE WORK MUST BE CROSS-BONDED AND CONNECTED TO
A RELIABLE EARTHING POINT.
!
TM
The centre of the riser rail stands 45mm from the wall. If this is not suitable, the
spacers provided with the fixing brackets will increase the depth to 70mm from
the wall.
!
Ensuring the rail assembly has been passed through the hole in the ceiling
and is at the desired height, mark the screw holes and remove the fixing
bracket.
13
Prepare suitable fixings and slide the fixing bracket back over the rail onto
the support pillar. Secure to the wall using the screws provided.
14
Slide the fixing bracket over the rail onto the
support pillar and repeat the above fixing
procedure.
16
The ceiling plate cannot be sited against an
uneven surface. If there is coving or an
alternative obstruction, please ensure the entry
hole is neat and unobtrusive; otherwise the
inner tube could be visible within the showering area.
If the ceiling height is over 2.4m (8ft), a Digital riser rail extension kit will be
required. Contact our Customer Service Department to purchase a riser rail
extension kit (part no: 223217).
!
Connect the low voltage data cable into the
socket adjacent to the temperature adjuster
as indicated on the label. Feed the cable out of
the processor box ensuring it is correctly
routed within the data cable channel.
22
A further data cable socket has been provided
for use with the secondary Digital remote
control or Digital diverter. This can be accessed by carefully snapping and
removing the entry pillar and connecting the cable as described above.
!
Ensuring the hose washer is in the correct
position, depress the anti-swivel locking button
on the handset and secure the handset to the
hose, then place the handset into the handset
holder.
25
Supply
Vent and draw-off
pipe to hot water
Hot water cylinder
Connect
‘A’ or ‘B’
Cold feed
to cylinder
B
A
NB: THE BASE OF THE PROCESSOR
MUST BE SITED NO HIGHER THAN
THE BASE LEVEL OF THE CISTERN
10m
max
Digital
shower
control
Supply
Pressure
reducing valve
if required
10m
max
Digital
shower
control
Supply
Hot water
cylinder
10m
max
Digital
shower
control
10m
max
Digital
shower
control
Central
heating
boiler
Supply
Supply
Vent and draw-off
pipe to hot water
Underside of cistern
Hot water
cylinder NB: 1.5 bar MINIMUM pump rating
Cold feed
to cylinder
Connect
‘A’ or ‘B’
B
A
10m
max
Digital
shower
control
Typical combination boiler installation
(Compatible with HP/Combi processor)
Typical HP system installation
(Compatible with HP/Combi processor)
Typical thermal storage unit system installation
(Compatible with HP/Combi processor)
Typical gravity system installation
(Compatible with Gravity pumped processor)
Typical pumped system installation
(Compatible with HP/Combi processor)
Quartz exposed guide V3:Quartz Exposed Install 9/1/14 14:52 Page 2
18
Carefully slide the fixing bracket over the rail onto the support pillar.
19
Ensuring the rail assembly has been passed through the hole in the ceiling and is at the desired
height, mark the screw holes and remove the fixing bracket.
20
Prepare suitable fixings and slide the fixing bracket back over the rail onto the support pillar.
Secure to the wall using the screws provided.
Place the upper rail bracket support pillar into the desired location
ensuring that both the hose restraint and the Aqualisa Pinch Grip™
holder are below the rail wall bracket.
21
Slide the fixing bracket over the rail onto the support pillar and repeat
fixing procedures 18-20.
22

Quartz™ Installation Guide 16
Carefully slide the rail end covers onto the fixing brackets flush with
the finished wall surface and click the sides firmly into position.
23
The ceiling plate cannot be sited against an uneven surface. If there is coving or an
alternative obstruction, please ensure the entry hole is neat and unobtrusive; otherwise
the inner tube could be visible within the showering area.
•
!
For both concealed and exposed systems continue with instructions 25-27.
Slide the ceiling plate up to the ceiling to cover the entry hole.
This product must be installed by a competent person in accordance with
the relevant Water Supply Regulations.
In addition to the guide below, it is essential that the written instructions
overleaf are read and understood and that you have all the necessary
components (shown overleaf) before commencing installation.
The Quartz Digital shower system is supplied with universal fixings intended
to secure it to a suitable wall.
!
Quartz
Digital Exposed with adjustable height head
!
Flush out the hot and cold supply pipes.
5
The maximum hot water inlet temperature must be no more than 65°C.
!
Place the Digital processor on a solid mounting
surface, adjusting the fixing feet into suitable
positions. Mark then drill and prepare suitable
fixings before securing the processor to the
mounting surface using the screws provided.
4
Carefully slide the rail end covers onto the
fixing brackets flush with the finished wall
surface and click the sides firmly into position.
17
6
Drill a hole through the ceiling, a minimum of Ø30mm, maximum Ø40mm.
8
Feed the riser rail assembly containing the
supply pipe and data cable through the hole in
the ceiling, ensuring that the control is at the
desired height, the rail is vertical, and that
there is adequate working clearance above the
top of the rail in the roof space.
9
Temporarily slide the gel hook up the rail ensuring it is positioned higher than
the lower fixing bracket assembly.
10
Place the lower bracket support pillar into
position ensuring the locking lug is correctly
fitted into the location hole.
11
Carefully slide the fixing bracket over the rail
onto the support pillar.
12
Place the upper rail bracket support pillar into
the desired location ensuring that both the
hose restraint and the handset holder are
below the rail wall bracket.
15
Connect the power to the processor and press
the ‘Start/stop’ button on the controller to turn
the shower on. Ensuring the hose washers are
fitted at either end of the shower hose, attach
the hose and flush the system through for 15
seconds to clear any debris. Turn the shower off
and isolate from the electricity supply.
23
Attach the supply pipes to the Digital processor,
ensuring that the cold and hot feeds are fitted
into the appropriately marked inlets.
DO NOT SOLDER NEAR TO PLASTIC
COMPONENTS.
!
90mm
445mm
270mm
350mm
265mm
70mm
To ensure safe operation and installation of this product, the processor MUST be
installed in one of the orientations shown.
1
Isolation valves are supplied with the Digital
processor and must be fitted on both inlets and
the blended water outlet. All pipe work should
be run in 15mm pipe. All pipe work should be
supported. For externally pumped gravity fed
installations, 22mm pipe work should be run
as close to the processor as possible before
reducing down to 15mm.
2
The inlet supply centres are 48mm. The inlet supply centres deviate from
EN1111 and EN1287, but are deemed to be a special case. Please note arrow
on isolation valve to indicate direction of flow.
Compression fittings should not be used on the inlet and outlet spigots and
may affect the warranty if fitted.
!
Connect the outlet pipe to the mixed water outlet on the Digital processor,
using the push-fit elbow provided. Using pipe clips as appropriate, ensure that
all pipe work is perpendicular to the processor, i.e. not putting any strain on
the fittings.
19
Do not solder any additional pipe work to the 15mm copper pipe from the
Digital shower system as the low voltage data cable could be damaged.
Instead, use push-fit fittings where necessary, to connect additional copper
piping.
TO ENSURE OPTIMUM PERFORMANCE USE THE MINIMUM AMOUNT
OF ELBOWS.
TO MAXIMISE FLOW RATES WE RECOMMEND USING COPPER PIPE WITH
THE MINIMUM AMOUNT OF ELBOWS.
BEFORE ANY ELECTRICAL ADJUSTMENT IS ATTEMPTED, THE ELECTRICITY
SUPPLY MUST BE TURNED OFF AT THE MAINS SWITCH.
ELECTRICAL INSTALLATION MAY ONLY BE CARRIED OUT BY A QUALIFIED
PERSON.
!
Connect the processor power lead to a double
pole 3amp switched fused spur, incorporated
in the wiring circuit, in accordance with current
wiring rules. Ensure that this is located in an
accessible, dry location and not in the
bathroom.
20
Re-instate the electricity supply to the Digital processor. Press the ‘Start/stop’
button on the controller to turn the shower on.
27
Slide the ceiling plate up to the ceiling to cover
the entry hole.
18
Choose the position for your Digital processor
as close to the shower control as possible.
The processor may be sited in the roof space
above the proposed shower site, in the airing
cupboard or behind a screwed bath panel if
more convenient. If siting in the roof space,
ensure that freezing cannot occur and that no
insulation material is placed under or over the
processor. Please refer to the system layout diagrams.
3
!
THE PROCESSOR MUST BE SITED IN A POSITION THAT IS SAFELY
ACCESIBLE FOR SERVICING AND COMMISIONING PURPOSES. WHEN
FITTED IN THE LOFT SPACE, THE ROUTE TO AND THE AREA AROUND THE
PROCESSOR MUST BE BOARDED TO ENSURE A SAFE WORKING
ENVIRONMENT.
The optimum position for the Digital processor is in the roof space above the
shower site to take full advantage of the ease and speed of installation –
please refer to the note above.
The distance between the Digital processor and shower control must be
within range of the 10m data cable supplied.
Thread the shower hose through the hose
restraint.
24
Shower Control User Guide
1. Turn the temperature dial to the required setting.
2. Press the ‘Start/stop’ button on the control, to turn
the shower on.
3. The blue LED display will flash until the selected temperature has been reached.
4. When the LED display is constant, step into your shower and enjoy!
5. The temperature may be adjusted once in the shower.
6. Press the ‘Boost’ button on the control to increase
the strength of the shower when desired.
N.B. If installed on a combination boiler system,
the strength of the ‘Boost’ button will depend on
the performance capability of your combination
boiler.
7. Press the ‘Start/stop’ button on the control, to turn the shower off.
Adjustable Head User Guide
1. Rotate the spray plate lever clockwise or
anti-clockwise to select the desired spray pattern.
N.B. When the lever is in the 3 o’clock position
when viewed from below, the water saving mode
is selected. This provides the same spray pattern
as position 3, but, depending on which water
system the product is fitted to, offers up to 25%
water saving.
2. To select the preferred height for the shower head,
depress the levers fully to enable the holder to be
moved up or down the rail.
3. Angular adjustment is made by carefully but firmly
pulling forwards or pushing back the shower head
against the knuckle ratchet in the holder.
Cleaning and maintenance
Your Quartz Digital shower system should be cleaned using only a soft cloth and
washing up liquid.
DO NOT USE ABRASIVE CLEANERS
To reduce the need for chemical descaling in hard water areas, your shower head
incorporates a ‘clear flow’ system, whereby any scale build up can be broken down
by gently rubbing the flexible tips of the jets during use. This procedure should be
completed regularly, as often as once a week in some hard water areas, as scale
build up can affect the spray pattern and cause the shower to perform poorly.
Failure to descale the shower head can affect the internal seals and may affect the
warranty.
Cleaning and maintenance should not be undertaken by children without supervision
by a person responsible for their safety.
Should chemical descaling of the head become necessary, remove the shower head
fully and immerse in a mild proprietary descalent.
!IT IS IMPERATIVE THAT DESCALING IS CARRIED OUT STRICTLY IN ACCORDANCE
WITH THE MANUFACTURER’S INSTRUCTIONS. SUBSTANCES THAT ARE NOT
SUITABLE FOR PLASTICS AND ELECTROPLATED SURFACES MUST NOT BE USED.
Locate a suitable entry point into the ceiling for the riser rail, avoiding joists
and services.
7
The Digital processors are supplied factory set
with the flow rate at either ‘NORMAL HP’ or
‘NORMAL GRAVITY’ mode depending on which
shower system has been ordered.
HP/COMBI PROCESSORS ON BALANCED HP
SYSTEMS:
HP/Combi Digital processors fitted to balanced
high pressure systems may be set to ‘NORMAL HP’, or for water economy,
‘ECO’ modes.
HP/COMBI PROCESSORS ON COMBINATION BOILER SYSTEMS:
For HP/Combi Digital processors installed on combi boiler systems, for optimum
performance we recommend setting the flow rate to the ‘COMBI’ mode.
26
N.B. The ‘ECO’ flow rate mode should not be selected for shower systems fitted
to combination boilers.
GRAVITY PUMPED PROCESSORS:
Gravity Pumped Digital processors fitted to gravity systems may be set to
‘NORMAL GRAVITY’, or for water economy, ‘ECO’ flow rate modes.
WHEN MAKING ANY ADJUSTMENT TO THE PROCESSOR SETTINGS THE
POWER MUST BE ISOLATED.
!
!
THIS APPLIANCE MUST BE EARTHED.
We recommend protecting surface mounted cables in suitable, approved
conduit to avoid the risk of damage from vermin.
The data cable and power lead should also be clipped in place with ‘P’ clips
or similar, to avoid accidents.
!
Unscrew the single fixing on top of the
processor box and then carefully tilt the lid up
and off the location lugs and pull the lid clear.
21
Run the shower at maximum temperature
(factory pre set to 45°C). If required, maximum
temperature adjustment can be made with
a flat bladed screwdriver using the ‘MAX TEMP
ADJUSTMENT’ control as indicated. When the
temperature has been set to the desired
position, carefully replace the Digital processor
lid and secure the fixing hand tight only.
28
Site conditions can affect temperature settings, installer to adjust as required.
ALL COPPER PIPE WORK MUST BE CROSS-BONDED AND CONNECTED TO
A RELIABLE EARTHING POINT.
!
TM
The centre of the riser rail stands 45mm from the wall. If this is not suitable, the
spacers provided with the fixing brackets will increase the depth to 70mm from
the wall.
!
Ensuring the rail assembly has been passed through the hole in the ceiling
and is at the desired height, mark the screw holes and remove the fixing
bracket.
13
Prepare suitable fixings and slide the fixing bracket back over the rail onto
the support pillar. Secure to the wall using the screws provided.
14
Slide the fixing bracket over the rail onto the
support pillar and repeat the above fixing
procedure.
16
The ceiling plate cannot be sited against an
uneven surface. If there is coving or an
alternative obstruction, please ensure the entry
hole is neat and unobtrusive; otherwise the
inner tube could be visible within the showering area.
If the ceiling height is over 2.4m (8ft), a Digital riser rail extension kit will be
required. Contact our Customer Service Department to purchase a riser rail
extension kit (part no: 223217).
!
Connect the low voltage data cable into the
socket adjacent to the temperature adjuster
as indicated on the label. Feed the cable out of
the processor box ensuring it is correctly
routed within the data cable channel.
22
A further data cable socket has been provided
for use with the secondary Digital remote
control or Digital diverter. This can be accessed by carefully snapping and
removing the entry pillar and connecting the cable as described above.
!
Ensuring the hose washer is in the correct
position, depress the anti-swivel locking button
on the handset and secure the handset to the
hose, then place the handset into the handset
holder.
25
Supply
Vent and draw-off
pipe to hot water
Hot water cylinder
Connect
‘A’ or ‘B’
Cold feed
to cylinder
B
A
NB: THE BASE OF THE PROCESSOR
MUST BE SITED NO HIGHER THAN
THE BASE LEVEL OF THE CISTERN
10m
max
Digital
shower
control
Supply
Pressure
reducing valve
if required
10m
max
Digital
shower
control
Supply
Hot water
cylinder
10m
max
Digital
shower
control
10m
max
Digital
shower
control
Central
heating
boiler
Supply
Supply
Vent and draw-off
pipe to hot water
Underside of cistern
Hot water
cylinder NB: 1.5 bar MINIMUM pump rating
Cold feed
to cylinder
Connect
‘A’ or ‘B’
B
A
10m
max
Digital
shower
control
Typical combination boiler installation
(Compatible with HP/Combi processor)
Typical HP system installation
(Compatible with HP/Combi processor)
Typical thermal storage unit system installation
(Compatible with HP/Combi processor)
Typical gravity system installation
(Compatible with Gravity pumped processor)
Typical pumped system installation
(Compatible with HP/Combi processor)
Quartz exposed guide V3:Quartz Exposed Install 9/1/14 14:52 Page 2
24
Connect the outlet pipe to the mixed water outlet on the Quartz Smart Valve™. Using pipe clips
as appropriate, ensure that all pipe work is perpendicular to the Quartz Smart Valve™, i.e. not
putting any strain on the fittings.
25
Before any electrical adjustment is attempted, the electricity supply must be turned o
at the mains switch.
Electrical installation may only be carried out by a qualified person.
All copper pipe work must be cross-bonded and connected to a reliable earthing point.
•
!
THIS APPLIANCE MUST BE EARTHED
We recommend protecting surface mounted cables in suitable approved conduit to avoid
the risk of damage from vermin.
The power lead should also be clipped in place with ‘P’ clips or similar to avoid accidents.
•
!
Connect the Quartz Smart Valve™power lead to a double pole 3
amp fuse switched spur incorporated in the fixed wiring circuit, in
accordance with current wiring rules (refer to safety information
section). Ensure that this is located in an accessible, dry location
and not in the bathroom.
26

Quartz™ Installation Guide 17
A further data cable socket has been provided for use with a wired remote or diverter.
This can be accessed by carefully snapping and removing the entry pillar and connecting
the cable as described above. Please refer to the Wired Remote Installation Guide or
Diverter Installation Guide for the relevant wiring diagrams.
•
!
Loosen the single fixing screw on the top of the Quartz Smart Valve™
and then carefully tilt the lid up and o the location lugs, and set the
lid aside.
Plug in the transparent connector of the low voltage, 10m data cable
into the socket adjacent to the temperature adjuster as indicated on
the label.
Feed the cable out of the Quartz Smart Valve™ensuring it is
correctly routed within the data cable channel.
27
For concealed products, fit the shower head system following the installation
instructions overleaf, then proceed to point 31.
For exposed products continue with instructions 28-30.
28
Ensuring the hose washers are fitted at either end of the shower hose,
attach the hose to the male thread located underneath the controller.
Connect the power to the Quartz Smart Valve™and press the
‘Start/Stop’ button on the controller to turn the shower on.
Run the shower for 15 seconds to clear any debris and flush the
system through. Turn the shower o and isolate from the
electrical supply.
29
Thread the shower hose through the hose restraint.
30
Ensuring the hose washer is in the correct position, depress the anti-
swivel locking button on the handset and secure the handset to the
hose, then place the handset into the Aqualisa Pinch Grip™holder.
This product must be installed by a competent person in accordance with
the relevant Water Supply Regulations.
In addition to the guide below, it is essential that the written instructions
overleaf are read and understood and that you have all the necessary
components (shown overleaf) before commencing installation.
The Quartz Digital shower system is supplied with universal fixings intended
to secure it to a suitable wall.
!
Quartz
Digital Exposed with adjustable height head
!
Flush out the hot and cold supply pipes.
5
The maximum hot water inlet temperature must be no more than 65°C.
!
Place the Digital processor on a solid mounting
surface, adjusting the fixing feet into suitable
positions. Mark then drill and prepare suitable
fixings before securing the processor to the
mounting surface using the screws provided.
4
Carefully slide the rail end covers onto the
fixing brackets flush with the finished wall
surface and click the sides firmly into position.
17
6
Drill a hole through the ceiling, a minimum of Ø30mm, maximum Ø40mm.
8
Feed the riser rail assembly containing the
supply pipe and data cable through the hole in
the ceiling, ensuring that the control is at the
desired height, the rail is vertical, and that
there is adequate working clearance above the
top of the rail in the roof space.
9
Temporarily slide the gel hook up the rail ensuring it is positioned higher than
the lower fixing bracket assembly.
10
Place the lower bracket support pillar into
position ensuring the locking lug is correctly
fitted into the location hole.
11
Carefully slide the fixing bracket over the rail
onto the support pillar.
12
Place the upper rail bracket support pillar into
the desired location ensuring that both the
hose restraint and the handset holder are
below the rail wall bracket.
15
Connect the power to the processor and press
the ‘Start/stop’ button on the controller to turn
the shower on. Ensuring the hose washers are
fitted at either end of the shower hose, attach
the hose and flush the system through for 15
seconds to clear any debris. Turn the shower off
and isolate from the electricity supply.
23
Attach the supply pipes to the Digital processor,
ensuring that the cold and hot feeds are fitted
into the appropriately marked inlets.
DO NOT SOLDER NEAR TO PLASTIC
COMPONENTS.
!
90mm
445mm
270mm
350mm
265mm
70mm
To ensure safe operation and installation of this product, the processor MUST be
installed in one of the orientations shown.
1
Isolation valves are supplied with the Digital
processor and must be fitted on both inlets and
the blended water outlet. All pipe work should
be run in 15mm pipe. All pipe work should be
supported. For externally pumped gravity fed
installations, 22mm pipe work should be run
as close to the processor as possible before
reducing down to 15mm.
2
The inlet supply centres are 48mm. The inlet supply centres deviate from
EN1111 and EN1287, but are deemed to be a special case. Please note arrow
on isolation valve to indicate direction of flow.
Compression fittings should not be used on the inlet and outlet spigots and
may affect the warranty if fitted.
!
Connect the outlet pipe to the mixed water outlet on the Digital processor,
using the push-fit elbow provided. Using pipe clips as appropriate, ensure that
all pipe work is perpendicular to the processor, i.e. not putting any strain on
the fittings.
19
Do not solder any additional pipe work to the 15mm copper pipe from the
Digital shower system as the low voltage data cable could be damaged.
Instead, use push-fit fittings where necessary, to connect additional copper
piping.
TO ENSURE OPTIMUM PERFORMANCE USE THE MINIMUM AMOUNT
OF ELBOWS.
TO MAXIMISE FLOW RATES WE RECOMMEND USING COPPER PIPE WITH
THE MINIMUM AMOUNT OF ELBOWS.
BEFORE ANY ELECTRICAL ADJUSTMENT IS ATTEMPTED, THE ELECTRICITY
SUPPLY MUST BE TURNED OFF AT THE MAINS SWITCH.
ELECTRICAL INSTALLATION MAY ONLY BE CARRIED OUT BY A QUALIFIED
PERSON.
!
Connect the processor power lead to a double
pole 3amp switched fused spur, incorporated
in the wiring circuit, in accordance with current
wiring rules. Ensure that this is located in an
accessible, dry location and not in the
bathroom.
20
Re-instate the electricity supply to the Digital processor. Press the ‘Start/stop’
button on the controller to turn the shower on.
27
Slide the ceiling plate up to the ceiling to cover
the entry hole.
18
Choose the position for your Digital processor
as close to the shower control as possible.
The processor may be sited in the roof space
above the proposed shower site, in the airing
cupboard or behind a screwed bath panel if
more convenient. If siting in the roof space,
ensure that freezing cannot occur and that no
insulation material is placed under or over the
processor. Please refer to the system layout diagrams.
3
!
THE PROCESSOR MUST BE SITED IN A POSITION THAT IS SAFELY
ACCESIBLE FOR SERVICING AND COMMISIONING PURPOSES. WHEN
FITTED IN THE LOFT SPACE, THE ROUTE TO AND THE AREA AROUND THE
PROCESSOR MUST BE BOARDED TO ENSURE A SAFE WORKING
ENVIRONMENT.
The optimum position for the Digital processor is in the roof space above the
shower site to take full advantage of the ease and speed of installation –
please refer to the note above.
The distance between the Digital processor and shower control must be
within range of the 10m data cable supplied.
Thread the shower hose through the hose
restraint.
24
Shower Control User Guide
1. Turn the temperature dial to the required setting.
2. Press the ‘Start/stop’ button on the control, to turn
the shower on.
3. The blue LED display will flash until the selected temperature has been reached.
4. When the LED display is constant, step into your shower and enjoy!
5. The temperature may be adjusted once in the shower.
6. Press the ‘Boost’ button on the control to increase
the strength of the shower when desired.
N.B. If installed on a combination boiler system,
the strength of the ‘Boost’ button will depend on
the performance capability of your combination
boiler.
7. Press the ‘Start/stop’ button on the control, to turn the shower off.
Adjustable Head User Guide
1. Rotate the spray plate lever clockwise or
anti-clockwise to select the desired spray pattern.
N.B. When the lever is in the 3 o’clock position
when viewed from below, the water saving mode
is selected. This provides the same spray pattern
as position 3, but, depending on which water
system the product is fitted to, offers up to 25%
water saving.
2. To select the preferred height for the shower head,
depress the levers fully to enable the holder to be
moved up or down the rail.
3. Angular adjustment is made by carefully but firmly
pulling forwards or pushing back the shower head
against the knuckle ratchet in the holder.
Cleaning and maintenance
Your Quartz Digital shower system should be cleaned using only a soft cloth and
washing up liquid.
DO NOT USE ABRASIVE CLEANERS
To reduce the need for chemical descaling in hard water areas, your shower head
incorporates a ‘clear flow’ system, whereby any scale build up can be broken down
by gently rubbing the flexible tips of the jets during use. This procedure should be
completed regularly, as often as once a week in some hard water areas, as scale
build up can affect the spray pattern and cause the shower to perform poorly.
Failure to descale the shower head can affect the internal seals and may affect the
warranty.
Cleaning and maintenance should not be undertaken by children without supervision
by a person responsible for their safety.
Should chemical descaling of the head become necessary, remove the shower head
fully and immerse in a mild proprietary descalent.
!IT IS IMPERATIVE THAT DESCALING IS CARRIED OUT STRICTLY IN ACCORDANCE
WITH THE MANUFACTURER’S INSTRUCTIONS. SUBSTANCES THAT ARE NOT
SUITABLE FOR PLASTICS AND ELECTROPLATED SURFACES MUST NOT BE USED.
Locate a suitable entry point into the ceiling for the riser rail, avoiding joists
and services.
7
The Digital processors are supplied factory set
with the flow rate at either ‘NORMAL HP’ or
‘NORMAL GRAVITY’ mode depending on which
shower system has been ordered.
HP/COMBI PROCESSORS ON BALANCED HP
SYSTEMS:
HP/Combi Digital processors fitted to balanced
high pressure systems may be set to ‘NORMAL HP’, or for water economy,
‘ECO’ modes.
HP/COMBI PROCESSORS ON COMBINATION BOILER SYSTEMS:
For HP/Combi Digital processors installed on combi boiler systems, for optimum
performance we recommend setting the flow rate to the ‘COMBI’ mode.
26
N.B. The ‘ECO’ flow rate mode should not be selected for shower systems fitted
to combination boilers.
GRAVITY PUMPED PROCESSORS:
Gravity Pumped Digital processors fitted to gravity systems may be set to
‘NORMAL GRAVITY’, or for water economy, ‘ECO’ flow rate modes.
WHEN MAKING ANY ADJUSTMENT TO THE PROCESSOR SETTINGS THE
POWER MUST BE ISOLATED.
!
!
THIS APPLIANCE MUST BE EARTHED.
We recommend protecting surface mounted cables in suitable, approved
conduit to avoid the risk of damage from vermin.
The data cable and power lead should also be clipped in place with ‘P’ clips
or similar, to avoid accidents.
!
Unscrew the single fixing on top of the
processor box and then carefully tilt the lid up
and off the location lugs and pull the lid clear.
21
Run the shower at maximum temperature
(factory pre set to 45°C). If required, maximum
temperature adjustment can be made with
a flat bladed screwdriver using the ‘MAX TEMP
ADJUSTMENT’ control as indicated. When the
temperature has been set to the desired
position, carefully replace the Digital processor
lid and secure the fixing hand tight only.
28
Site conditions can affect temperature settings, installer to adjust as required.
ALL COPPER PIPE WORK MUST BE CROSS-BONDED AND CONNECTED TO
A RELIABLE EARTHING POINT.
!
TM
The centre of the riser rail stands 45mm from the wall. If this is not suitable, the
spacers provided with the fixing brackets will increase the depth to 70mm from
the wall.
!
Ensuring the rail assembly has been passed through the hole in the ceiling
and is at the desired height, mark the screw holes and remove the fixing
bracket.
13
Prepare suitable fixings and slide the fixing bracket back over the rail onto
the support pillar. Secure to the wall using the screws provided.
14
Slide the fixing bracket over the rail onto the
support pillar and repeat the above fixing
procedure.
16
The ceiling plate cannot be sited against an
uneven surface. If there is coving or an
alternative obstruction, please ensure the entry
hole is neat and unobtrusive; otherwise the
inner tube could be visible within the showering area.
If the ceiling height is over 2.4m (8ft), a Digital riser rail extension kit will be
required. Contact our Customer Service Department to purchase a riser rail
extension kit (part no: 223217).
!
Connect the low voltage data cable into the
socket adjacent to the temperature adjuster
as indicated on the label. Feed the cable out of
the processor box ensuring it is correctly
routed within the data cable channel.
22
A further data cable socket has been provided
for use with the secondary Digital remote
control or Digital diverter. This can be accessed by carefully snapping and
removing the entry pillar and connecting the cable as described above.
!
Ensuring the hose washer is in the correct
position, depress the anti-swivel locking button
on the handset and secure the handset to the
hose, then place the handset into the handset
holder.
25
Supply
Vent and draw-off
pipe to hot water
Hot water cylinder
Connect
‘A’ or ‘B’
Cold feed
to cylinder
B
A
NB: THE BASE OF THE PROCESSOR
MUST BE SITED NO HIGHER THAN
THE BASE LEVEL OF THE CISTERN
10m
max
Digital
shower
control
Supply
Pressure
reducing valve
if required
10m
max
Digital
shower
control
Supply
Hot water
cylinder
10m
max
Digital
shower
control
10m
max
Digital
shower
control
Central
heating
boiler
Supply
Supply
Vent and draw-off
pipe to hot water
Underside of cistern
Hot water
cylinder NB: 1.5 bar MINIMUM pump rating
Cold feed
to cylinder
Connect
‘A’ or ‘B’
B
A
10m
max
Digital
shower
control
Typical combination boiler installation
(Compatible with HP/Combi processor)
Typical HP system installation
(Compatible with HP/Combi processor)
Typical thermal storage unit system installation
(Compatible with HP/Combi processor)
Typical gravity system installation
(Compatible with Gravity pumped processor)
Typical pumped system installation
(Compatible with HP/Combi processor)
Quartz exposed guide V3:Quartz Exposed Install 9/1/14 14:52 Page 2
For both concealed and exposed systems please follow
the remaining instructions.

Quartz™ Installation Guide 18
31
The Quartz Smart Valve™is supplied factory set to either ‘NORMAL HP’ mode or ‘NORMAL
GRAVITY’ mode depending on which product has been ordered.
BALANCED HP SYSTEMS AND SEPARATELY PUMPED GRAVITY SYSTEMS:
The standard QuartzSmart Valve™fits to balanced high pressure
systems or separately pumped gravity systems. It may be set to
‘NORMAL HP’, or for water economy, ‘ECO HP’ mode.
STANDARD COMBINATION BOILER SYSTEMS:
When installed on combi boiler systems, the standard Quartz Smart
Valve™should be set to ‘COMBI’ mode for optimum performance.
GRAVITY PUMPED QUARTZ SMART VALVE™:
The gravity pumped Quartz Smart Valve™installed on gravity
systems ONLY may be set to ‘NORMAL GRAVITY’, or for water
economy, ‘ECO GRAVITY’ mode.
The ‘ECO’ flow rate mode should NOT be selected for shower or bath systems fitted to
combination boilers.
•
!
When making any adjustment to the Quartz Smart Valve™ settings the power MUST be
isolated.
•
!
32
Reinstate the electrical supply to the Quartz Smart Valve™. Press the ‘Start/Stop’
button on the controller to turn the shower on.
33
Run the shower at maximum temperature (factory pre set
to 45ºC). If required, maximum temperature adjustment can
be made with a flat bladed screwdriver using the ‘MAX TEMP
ADJUSTMENT’ control as indicated. When the temperature has
been set to the desired position, carefully replace the Quartz
Smart Valve™lid and secure the fixing screw, hand tight only.
Site conditions can aect temperature settings, installer to adjust as required.
•
!

Quartz™ Installation Guide 19
INSTALLATION
Installation videos are available on our website www.aqualisa.co.uk/installation-videos
or alternatively, scan the QR codes on the reverse of this guide.
ADJUSTABLE HEIGHT HEADS
Ensure the finished wall surface is even, prepare pipework from the QuartzSmart Valve™or
diverter to the required position for the hose outlet using a Ø15mm copper pipe. Slide the wall
spacer down the projecting pipe flush with the finished wall surface.
1
Slide the 15mm gripper ring down the projecting pipe flush with
the wall spacer fitting.
2
Trim the projecting pipe to a length of 15-22mm, measured from the face of the gripper ring,
using a rotary type cutter. If a hacksaw is used, the pipe end must be carefully de-burred
and chamfered.
3
Clean and lubricate the pipe using a suitable (silicone based) lubricant.
4
Remove the locking screw, rotate the chrome outlet assembly
and remove the outlet from the wall mounting plate.
5
Ensuring the locking screw hole is positioned at the bottom,
place the wall outlet mounting plate onto the pipe assembly
and mark and prepare the fixing points, using the fixings
provided, (if suitable).
6

Quartz™ Installation Guide 20
Secure the wall mounting plate to the wall using the screws
provided, (if suitable).
7
Place the ‘O’ ring on the recess of the spigot section on the mounting plate, oer the
wall outlet onto the mounting plate in the 5 o’clock position and rotate clockwise until a
stop is reached.
8
Refit the locking screw taking care not to overtighten.
9
Refit the locking screw taking care not to overtighten.
9
Prepare two fixing points between 520mm (minimum) and
830mm (maximum) apart using the fixings provided, if suitable.
The top rail end bracket can be adjusted to suit existing screw holes in the finished wall by
sliding the bracket up or down the rail to suit the required position.
•
!
10