ARAG IBX100 4679004 User manual

INSTALLATION
4679000
4679003
IBX100 RCU CONTROL UNIT

2
• LEGENDA SIMBOLI
=Generic danger
=Warning
This manual is an integral part of the equipment to which it refers and must accompany the equipment in case of sale or change of ownership. Keep it for future
reference; ARAG reserves the right to modify the specications and instructions regarding the product at any time and without prior notice.
SYMBOLS LEGEND
CONTENTS
1 Risks and protections before assembly...................................................................................................................................................... 3
2 Intended use .................................................................................................................................................................................................. 3
3 Precautions .................................................................................................................................................................................................... 3
4 Package content ............................................................................................................................................................................................ 3
5 Position on farming machine ....................................................................................................................................................................... 4
5.1 System recommended composition...................................................................................................................................................... 4
5.2 Control unit fixing .................................................................................................................................................................................. 7
5.3 Wiring connections ............................................................................................................................................................................... 8
5.4 IBX100 - MONITOR connection ........................................................................................................................................................... 9
6 Wiring connections ..................................................................................................................................................................................... 12
6.1 General precautions for a correct harness position ............................................................................................................................ 12
6.2 Control unit (ECU) connection (IBX100) ............................................................................................................................................. 12
6.3 Securing the Seletron cables.............................................................................................................................................................. 13
6.4 Control unit valve connection - SYSTEM WITH SECTION VALVES .................................................................................................. 15
6.5 Hydraulic valve connection ................................................................................................................................................................. 15
6.6 Sensor connection.............................................................................................................................................................................. 16
6.7 Power supply connection .................................................................................................................................................................... 17
7 Maintenance / diagnostics / repairs........................................................................................................................................................... 18
7.1 KEY TO LED STATUS......................................................................................................................................................................... 18
7.2 Cleaning rules..................................................................................................................................................................................... 18
8 Technical data.............................................................................................................................................................................................. 19
Power supply ................................................................................................................................................................................................ 19
9 Disposal at the end of service.................................................................................................................................................................... 19
10 Guarantee terms .......................................................................................................................................................................................... 19
11 Conformity Declaration ............................................................................................................................................................................... 19

3
INTRODUCTION
1 RISKS AND PROTECTIONS BEFORE ASSEMBLY
All installation works must be done with battery disconnected, using suitable tools and any individual protection equipment
deemed necessary.
Use ONLY clean water for treatment tests and simulations: using chemicals during simulated treatment runs can seriously injure
persons in the vicinity.
2 INTENDED USE
This device is designed to work on agricultural machinery for spraying and crop spraying applications.
The machine is designed and built in compliance with EN ISO 14982 standard (Electromagnetic compatibility - Forestry
and farming machines), harmonized with 2014/30/UE Directive.
3 PRECAUTIONS
• Do not aim water jets at the equipment.
• Do not use solvents or fuel to clean the case outer surface.
• Do not clean equipment with direct water jets.
• Comply with the specied power voltage (12 VDC).
• In case of voltaic arc welding, remove connectors from device and disconnect the power cables.
• Only use ARAG genuine spare parts and accessories.
4 PACKAGE CONTENT
Fi g . 1
1 Control unit
2 Instruction manual (DVD-ROM)
3 Connector closing cap
Wiring must be ordered separately (Ref. to ARAG general catalog)

4
INSTALLATION
CONTINUES > > >
5 POSITION ON FARMING MACHINE
5.1 System recommended composition
Connect the power cable directly to the battery using the suitable eyelets.
WARNING! DO NOT connect to key-operated switch (15/54)
To connect all parts of the system correctly, make sure to use the proper connection cables specied in tab. 1 on page 5 are correct.
Consider all possible variants
• type of system,
• type of Seletron units connected (single, twin or fourfold)
• number of nozzles per mechanical arm (of spraying boom)
Legend of connection cables:
1A Monitor / IBX100 / battery for TOWED MACHINE(T)
1B Monitor / IBX100 / battery for SELF-PROPELLED MACHINE(S)
2Sensors / control uniti
3Head-end cable
4Extension cable
5Termination cable
6IBX100 Hydraulic
7Hydraulic unit
8Switch box
9Explorer joystick
SSpeed sensor
TFilling owmeter
XRPM sensor
LLevel sensor
MPressure sensor
FFlowmeter
PControl valve
GMain valve
INSTALLATION DIAGRAM
VERSION FOR SELETRON AND HYDRAULIC CONTROLS
Fi g . 2
LINE 1 LINE 2
COD. 4679000
COD. 4679003
NUM. TYPE COD.
1A T4679000.151
Cable connecting DELTA 80 -
IBX100 control unit - battery
1B S◊ 6m ●6m 4679000.101
1B S◊ 2m ●3m 4679000.102
1A T4679000.153
Cable connecting BRAVO 400S -
Control unit IBX100 Sprayer - battery
1B S◊ 6m ●6m 4679000.106
1B S◊ 2m ●3m 4679000.107
1B S◊ 3m ●1,5m 4670900.100 Cable connecting NINJA -
Control unit IBX100 Sprayer - battery
Ta b. 1
WARNING: CABLE CODE 4670900.100 ALLOWS CONNECTING MAXIMUM 24
SINGLE SELETRON UNITS OR 12 TWIN / FOURFOLD SELETRON UNITS

5
** *
CONTINUES > > >
INSTALLATION
Tab. 1 - CONNECTION CABLES
CABLES FOR SELETRON - FOURFOLD
MAX. BOOM WIDTH 36 M
50 cm spacing
3 - CENTRAL CABLES
Code no. of SELETRON
nozzle holders
Cable
length (m)
467 491 D020.101 2 2
467 491 D020.120 2 9,5
467 491 D031.101 3 2,5
467 491 D031.120 310
4 - PLUS EXTENSION CABLES
Code no. of SELETRON
nozzle holders
Cable
length (m)
467 492 D031.100 3 3
467 492 D041.100 4 3,5
467 492 D051.100 5 4
467 492 D061.100 6 4,5
467 492 D071.100 7 5
467 492 D081.100 8 5,5
467 492 D091.100 9 6
467 492 D101.100 10 6,5
467 492 D111.100 11 7
467 492 D121.100 12 7, 5
467 492 D131.100 13 8
467 492 D141.100 14 8,5
467 492 D151.100 15 9
467 492 D161.100 16 9,5
467 492 D171.100 17 10
467 492 D181.100 18 10,5
467 492 D191.100 19 11
467 492 D201.100 20 11,5
5 - PLUS TERMINATION CABLES
Code no. of SELETRON
nozzle holders
Cable
length (m)
467 493 D031.100 3 2
467 493 D041.100 4 2,5
467 493 D051.100 5 3
467 493 D061.100 6 3,5
467 493 D071.100 7 4
467 493 D081.100 8 4,5
CABLES FOR SELETRON - SINGLE
MAX. BOOM WIDTH 52 m
CABLES FOR SELETRON -
TWIN / FOURFOLD
MAX. BOOM WIDTH 36 M
50 cm spacing
3 - CENTRAL CABLES
Code no. of SELETRON
nozzle holders
Cable
length (m)
467 491 C020.121 2 2
467 491 C020.120 2 9,5
467 491 C031.121 3 2,5
467 491 C031.120 310
467 491 C041.120 4 10,5
4 - PLUS EXTENSION CABLES
Code no. of SELETRON
nozzle holders
Cable
length (m)
467 492 C031.100 3 3
467 492 C041.100 4 3,5
467 492 C051.100 5 4
467 492 C061.100 6 4,5
467 492 C071.100 7 5
467 492 C081.100 8 5,5
467 492 C091.100 9 6
467 492 C101.100 10 6,5
467 492 C111.100 11 7
467 492 C121.100 12 7, 5
467 492 C131.100 13 8
467 492 C141.100 14 8,5
467 492 C151.100 15 9
467 492 C161.100 16 9,5
467 492 C171.100 17 10
467 492 C181.100 18 10,5
467 492 C191.100 19 11
467 492 C201.100 20 11,5
5 - PLUS TERMINATION CABLES
Code no. of SELETRON
nozzle holders
Cable
length (m)
467 493 C031.100 3 2
467 493 C041.100 4 2,5
467 493 C051.100 5 3
467 493 C061.100 6 3,5
467 493 C071.100 7 4
467 493 C081.100 8 4,5
> > > 5.1 System recommended composition
The length of the last descent of cables with
even number of Seletron is 1 meter;
The length of the last descent of cables with
odd number of Seletron is 0.5 meter
The cables for single and twin
SELETRON feature 2 outputs per joint.
The cables for fourfold SELETRON
feature 4 outputs per joint..
*

6
INSTALLATION
> > > 5.1 System recommended composition
Legend of connection cables:
1A Monitor / IBX100 / battery for TOWED MACHINE (T)
1B Monitor / IBX100 / battery for SELF-PROPELLED MACHINE(S)
2Sensors / control unit (G + P)
3Control unit (section valves)
4Hydraulic unit
5Switch box
6Joystick Explorer
SSpeed sensor
TFilling owmeter
XRPM sensor
LLevel sensor
MPressure sensor
FFlowmeter
PControl valve
GMain valve
INSTALLATION DIAGRAM
SECTION VALVE VERSION AND HYDRAULIC CONTROLS
Fi g . 3
Ta b. 1
COD. 4679000
COD. 4679003
COD. 4679000
Connect the power cable directly to the battery using the suitable eyelets.
WARNING! DO NOT connect to key-operated switch (15/54)
To connect all parts of the system correctly, make sure to use the proper connection cables.
Consider any variants depending on system type.
NUM. TYPE COD.
1A T4679000.150 Cable connecting DELTA 80 -
Control unit IBX100 Sprayer - battery
1B S4679000.103
1A T4679000.152 Cable connecting BRAVO 400S -
Control unit IBX100 Sprayer - battery
1B S4679000.105
1B S4670900.100 Cable connecting NINJA -
Control unit IBX100 Sprayer - battery

7
INSTALLATION
5.2 Control unit xing
Secure the control units on the back of the machine, close to the control unit and the hydraulic unit.
Consider all necessary connections of the device (par. 5.3), the cable length, and make sure there is enough space for
connectors and cables.
For any reference to the system conguration read par. 5.1.
Respect the mounting direction of the control units, as specied in Fig. 4 (connectors shall be facing down)
Fasten the IBX100 using 4 bolts installed in the relevant slots (A, Fig. 4).
Any other positioning is not allowed
Fi g . 4
Unit of measure: mm
Fi g . 5
OVERALL DIMENSIONS

8
5.3 Wiring connections
IBX100 SPRAYER
Fi g . 6
IBX100 HYDRAULIC
NUM CONNECTION POINTS
1Hydraulic unit
2IBX100 Sprayer (water controls)
NUM CONNECTION POINTS
1Control unit (G + P) + Sensors
2Control unit (section valves) SYSTEM WITH
SECTION VALVES
3Hydraulic unit
2Seletron - Line 2 SYSTEM WITH
SELETRON
3Seletron - Line 1
4Monitor + power supply + IBX100 Hydraulic
(hydraulic controls)
Fi g . 7
INSTALLATION

9
Connect the joystick to the relevant connector on the power supply harness.
5.4 IBX100 - MONITOR connection
Fi g . 8
Fi g . 9
Fi g . 10
Fi g . 11
* There are different cables available for switch box connection (ARAG general catalog).
Alternatively, connect the joystick (Fig. 11).
The hydraulic or section valve controls are managed via switch box; alternatively, connect
the joystick.
TO ENSURE THE SYSTEM CORRECT OPERATION CONNECT AT LEAST ONE OF THE TWO
DEVICES TO THE IBX100.
DELTA 80 WITH
SWITCH BOX
NUM CONNECTION
1a + 1b Monitor / Switch box*/ Auxiliary functions*
2Monitor / IBX100 / Power supply
DELTA 80 WITH JOYSTICK
NUM COLLEGAMENTO
1a Monitor / Auxiliary functions
2Monitor / IBX100 / Power supply
SWITCH BOX CONNECTION
• Fixing
The bracket must be slid out of the monitor
seat (A, Fig. 9) and xed using the supplied
screws (B).
Make sure the bracket is securely mounted,
t the monitor on it, and push it until it locks
in place (C).
• Connection
Fasten connectors (see connection points
under par. 5.3), ensure they are correctly in
place and turn the ring nut clockwise until
blocking them.
WARNING: the switch box must be xed only
by means of the supplied bracket, and using
suitable screws.
NO OTHER TYPE OF FASTENING IS ALLOWED.
ARAG is not liable for damages to the equipment,
persons or animals caused by failure to observe
the above instructions.
JOYSTICK CONNECTION
HARNESS CONNECTION
FOR SPRAYER MODE
INSTALLATION

10
DELTA 80 WITH
SWITCH BOX
NUM CONNECTION
1a + 1b Monitor / Switch box*
2IBX100 / Power supply
BRAVO 400S WITH JOYSTICK
NUM CONNECTION
1a Monitor / IBX100 / Power supply
Connect the joystick to the relevant connector on the power supply harness.
Fi g . 1 2
Fi g . 1 3
Fi g . 1 4
Fig. 15
SWITCH BOX CONNECTIONI
• Fixing
The bracket must be slid out of the monitor
seat (A, Fig. 13) and xed using the supplied
screws (B).
Make sure the bracket is securely mounted,
t the monitor on it, and push it until it locks
in place (C).
• Connection
Fasten connectors (see connection points
under par. 5.3), ensure they are correctly in
place and turn the ring nut clockwise until
blocking them.
WARNING: the switch box must be xed only
by means of the supplied bracket, and using
suitable screws .
NO OTHER TYPE OF FASTENING IS ALLOWED.
ARAG is not liable for damages to the equipment,
persons or animals caused by failure to observe
the above instructions.
JOYSTICK CONNECTION
HARNESS CONNECTION
FOR SPRAYER MODE
> > > 5.4 IBX100 - MONITOR connection
* There are different cables available for switch box connection (ARAG general catalog).
Alternatively, connect the joystick (Fig. 15).
The hydraulic or section valve controls are managed via switch box; alternatively, connect
the joystick
TO ENSURE THE SYSTEM CORRECT OPERATION CONNECT AT LEAST ONE OF THE TWO
DEVICES TO THE IBX100 .
INSTALLATION