ARIS Tensor Zone 2/22 User manual

Original declaration of
incorporation with manual for
ARIS actuator Tensor
Tensor
Tensor+ (Option)
Tensor+ Zone 2/22 (Option)
TE1737EN01
Stellantriebe

Table of contents
1.Identication ................................................................................................................................................................3
1.1 Nameplate......................................................................................................................................................................................................................... 3
1.2 Guidelines and standards ................................................................................................................................................................................................... 4
2.Safety information ........................................................................................................................................................4
2.1 Warnings........................................................................................................................................................................................................................... 4
2.2 General safety advices ....................................................................................................................................................................................................... 4
3.Technical specication....................................................................................................................................................5
3.1 Functions and application areas (Intended use)................................................................................................................................................................... 5
3.2 Safe and accurate use ........................................................................................................................................................................................................ 5
3.3 Dimensions........................................................................................................................................................................................................................ 6
3.4 Performance data.............................................................................................................................................................................................................. 9
3.5 Expected lifespan and intended disposal ........................................................................................................................................................................... 10
4.Actuator setup for utilization .......................................................................................................................................10
4.1 Transport, (temporary) storage and downtimes................................................................................................................................................................. 10
4.2 Packaging ....................................................................................................................................................................................................................... 10
4.3 Safe disposal of packaging............................................................................................................................................................................................... 10
4.4 Installation and mounting ................................................................................................................................................................................................ 10
4.5 Initial operation............................................................................................................................................................................................................... 12
5.Actuator operation without controller and display module (Standard) .............................................................................13
5.1 Programming the end positions (Setup mode) without option modules............................................................................................................................... 14
6.Operations with modules and extras............................................................................................................................15
6.1 LED display module.......................................................................................................................................................................................................... 16
6.2 Potentiometer (electronic via additional board)................................................................................................................................................................. 16
6.3 Additional auxiliary switches S1-S4 (add-on board).......................................................................................................................................................... 18
6.4 Programming of the switching points without 7-segment display........................................................................................................................................ 19
6.5 Programming of the switching points with 7-segment display............................................................................................................................................. 20
7.Operation of actuators with microprocessor controller I-ACT (PMR)................................................................................21
7.1 Wiring diagram and pin conguration .............................................................................................................................................................................. 21
7.2 Congure controller connection ........................................................................................................................................................................................ 22
7.3 Operation and display elements........................................................................................................................................................................................ 23
8.Operation of the I-ACT (PMR), Current output ..............................................................................................................24
8.1 Automatic and hand mode................................................................................................................................................................................................ 24
8.2 Setup mode I-ACT (PMR).................................................................................................................................................................................................. 25
9.Operation of the actuator with current output...............................................................................................................32
9.1 Circuit diagram and pin assignment.................................................................................................................................................................................. 32
9.2 Funktion kongurieren .................................................................................................................................................................................................... 33
9.3 Operation........................................................................................................................................................................................................................ 33
10.Additional advices concerning the intendet use in potentially explosive atmospheres of the zone 2 and 22 (Option) ........35
10.1 Nameplate....................................................................................................................................................................................................................... 35
10.2 Guidelines and standards ................................................................................................................................................................................................. 36
10.3 Technical specications..................................................................................................................................................................................................... 36
10.4 Performance data............................................................................................................................................................................................................ 37
11.Additional options.....................................................................................................................................................38
11.1 Internal manual override (mechanical)............................................................................................................................................................................. 38
11.2 Option Handwheel ........................................................................................................................................................................................................... 38
12.Parameter RESET ......................................................................................................................................................39
13.Required customer information...................................................................................................................................39
13.1 Troubleshooting and repair............................................................................................................................................................................................... 39
13.2 Mains lter...................................................................................................................................................................................................................... 41
14.Maintenance .............................................................................................................................................................41
14.1 Service ............................................................................................................................................................................................................................ 41
14.2 Accessories....................................................................................................................................................................................................................... 41
14.3 Spare parts...................................................................................................................................................................................................................... 41

3Tensor
1. Identication
This manual is valid for:
Description: Electric actuator
Type: Tensor
Serial no.: YYWW-xxxxx-01001 ff.
1.1 Nameplate
Serial number (YYWW= year of manufacture+week)
Actuator type
Voltage/Frequency (DC as an option)
Actuating time/Torque/Power consumption
Ambient temperature/Protection class
ARIS Stellantriebe GmbH
Rotter Viehtrift 9
D-53842 Troisdorf
www.stellantriebe.de
SNr: YYWW-XXXXX-01001
Typ: Tensor
85...265 V AC, 50/60 Hz
60s/90°, 15 Nm, 20 VA
UT -15°C/+60°C IP65
Made in
Germany
Stellantriebe

4Tensor
1.2 Guidelines and standards
ARIS actuators are partly completed machinery according to directive 2006/42/EC.
Further applicable EC directives: EMC Directive 2014/30/EC DIN EN 61000-3-3
DIN EN 61000-6-2
DIN EN 61000-6-3
DIN EN 61000-6-4
DIN EN 55011
Applied harmonized standards: LVD Directive 2014/35/EC DIN EN 61010-1:2011-07
MachDir 2006/42/EC DIN EN 12100:2011-03
Protection class by housing (IP-Code) Protection class testing DIN EN 60529:1991
EMC considerations of the overall system and system perturbations and their ght have
to be treated by the system manufacturer or system operator. The wiring of the actuator
should be carried out in accordance with DIN EN 60204-1.
2. Safety information
2.1 Warnings
Installation and initial operation only by certied experts according to the manual.
Observe the signicance of the following symbol and note explanations. They are subdevided in security levels and classied
according to ISO 3864-2.
DANGER indicates a hazard with a high risk degree, which, if not avoided, causes death or
heavy injuries.
WARNING indicates a hazard with a medium risk degree, which, if not avoided, can cause
death or heavy injuries.
CAUTION indicates a hazard with a low risk degree, which, if not avoided, can cause slight
or moderate injuries.
Indicates general advices, useful hints and work recommendations, which don´t have
inuence on the safety and health of the staff.
2.2 General safety advices
The actuator components are conform to the state of the art and apply as generally safe at the time they are shipped.
This manual serves as basis to install and operate ARIS actuators safety conform. All persons working with or on ARIS actuators
must observe this manual and especially its safety advices.
• This manual has to be kept at the operating place at any time.
• Read the manual carefully prior to installation and initial operation.
While operation of electronic devices certain parts are obligatory under hazardous voltage.
DANGER
ADVICE
!
CAUTION
WARNING
ADVICE
!
ADVICE
!
WARNING

5Tensor
• Working on electric appliances or equipment is only allowed for electrically qualied persons or other instructed persons
under guidance and custody of an electrically qualied person according to the electro-technical regulations.
• Observe all safety and accident prevention regulations while installing, operating and testing any electrical appliances or
machinery.
• Prior to all installation or regular work on the actuator make sure to switch off all connected machinery/appliances.
3. Technical specication
3.1 Functions and application areas (Intended use)
ARIS actuators are exclusively designed for industrial use. ARIS actuators are utilized for operating regulating and shut-off appli-
ances (valves, ball valves, taps, slide valves, dosing pumps, etc.).
ARIS actuators may not be used for:
• Temperatures below or above the specied data
• Underground environments
• Near open res
• Under water
3.2 Safe and accurate use
ARIS actuators are factory checked prior to delivery. The nal functional testing must be performed within the total system by
qualied technical personnel.
The ARIS company assumes no liability for any direct or indirect damage arising from
• an insufcient test period of the actuator in the total system,
• an improper utilization of the actuator,
• a further utilization after an error was detected.
Perform controls on a regular basis during the operation. Pay particular attention to:
• intended utilization of the actuator (Chapter 3.1);
• unusual sounds, severe vibrations or increased temperatures;
• examine the correct tightening torque and impermeability of xing screws, cable entries, cable glands and sealing plugs;
• the condition of the electrical lines.
Should malfunctions arise, you have to stop the actuator and remedy the malfunction.
All persons who do the installation, commissioning and setting must
• be specially trained and qualied;
• be mentally and physically capable;
• observe the operating instructions.
• Valves, levers and connecting rods are moving during actuator operation.
• Check for proper function of all emergency equipment on your machinery/system.
• Check for proper function of the actuator and operated valves after completion of all installation work.
• Never work with or operate a faulty actuator.

6Tensor
3.3 Dimensions Tensor S
F05 Ø50
F03 Ø36
50
65
M6x9
M6x9
M5x9
2525
60
63
86
153
11
Ø20 4kt SW11
ISO shaft
inner 4-square
(Option)
12
40
6
Ø 5
Round shaft
with cross hole
(Standard)
40
16
4
3
Round shaft
with feather key
(Option)
30
25
Ø10
D-shape
(Option)
12
8
*Option metal cover (Tensor+) = 70 mm
*
*

7Tensor
Tensor M
M6x11
M6x11
F05 Ø50
50
65
25
25
153
86 40 60
63
82
14
4kt SW14
ISO shaft
inner 4-square
(Option)
40
Round shaft
with cross hole
(Standard)
40
L
P
3
Round shaft
with feather key
(Option)
D
D
6
B
T
Type D B L P T
30 to 40 Nm 12 5 16 4 2.5
50 to 60 Nm 14 6 22 5 3 Special shafts upon request
*Option metal cover (Tensor+) = 70 mm
*

8Tensor
Kabelveschraubungen optional
(Standard=Blindstopfen)
45
6
3
22
ø20
t=3,5
Welle rund mit
Passfedernut
(Option)
Welle rund mit
Querbohrung
(Standard)
21,6
4kt SW17
Innenvierkant
(Option)
63 60
63
86
153
ø
8
45
20ø
10
25
25
M8x12
F07 ø70
42
*Option metal cover (Tensor+) = 70 mm
*
Tensor L
Option metal lid
inner 4-square
cable gland optional
(standard=blind plug)
round shaft with
cross hole
(standard)
round shaft with
feather key
(option)

9Tensor
3.4 Performance data
3.4.1 Actuator specications
3.4.2 Specications I-ACT (PMR)
Protection class IP65 (IP 66/IP 67 Option)
Motor • Supply: 85...265 V AC (50/60 Hz) / 24…48 V DC
• Protection: Primary: 2A Tr
• Control: BLDC
• 50/60Hz ±5%, 100% ED
• Isolation class E acc. to DIN EN 60085
Connection 3 cable entries M16x1.5 (customer provided)
Path cutoff Digital via magnet sensor
Ambient temperature -15 °C up to +60 °C (other temperature range optional)
Installation position Arbitrary
Potentiometer (Option) Electronic
Travel 28°…100 revolutions
Function group ash controller, DSP functions
System resolution 12 bit
Set value input Current input max. 0...20 mA, burden 250 W
Voltage input adjustable 0...5 V or 0...10 V
Limited protection against overload and reverse polarity
Actual value transducer Magnetic position sensor on basic board
Actual value output 4...20 mA, 0...20 mA, galvanically isolated
Burden max. 500 Ω, Output stroke max. 10 V
Burden 250 Ω, Output stroke 0...5 V
Operation 3 buttons: Left / MENU / Right
1 switch: AUTO / MANU
Status display via two 7-segment displays

10 Tensor
3.5 Expected lifespan and intended disposal
ARIS actuators have an expected lifespan of several years, depending on their utilization and application. No longer usable actua-
tors must not be dismantled as a whole, but separately recycled in parts divided by their materials. Non-recyclable components
must be disposed according to national disposal regulations.
4. Actuator setup for utilization
4.1 Transport, (temporary) storage and downtimes
Use the factory packaging for transport to the installation point.
Replace a damaged original packaging by a new solid packaging.
• Actuators with attached valves: Attach lifting gear only on the valve and NEVER on the actuator;
• Do not use ARIS actuators as a climbing or support aid;
• ARIS actuators must not operate in unsecured lifting operations without additional applications
Damage by wrong storage
• Store in well-ventilated rooms;
• Protection against possible ground humidity (shelf storage).
• Add moisture-absorbing agents to the actuator during longer periods of storage.
• Protect the actuators from dirt and dust.
• Take measures for prevention of condensation (e.g. at temperature uctuations).
4.2 Packaging
ARIS actuators are protected by special cardboard packaging at delivery.
4.3 Safe disposal of packaging
Additionally necessary packaging is made by easily separable packaging materials and can be recycled individually:
• Wood
• Cardboard
• Paper
• Plastics
4.4 Installation and mounting
• Inspect the actuator for damages prior to installation;
• the screw-in depth of connecting thread holes must not exceed 9 mm;
• check leak tightness of cable glands and blank plugs prior to initial operation;
• tighten the cover screws evenly (max. 1.2 Nm);
• do not operate before limit switches have been adjusted;
• protect the actuator against climatic inuences (e.g. by a protective cover);
• do not expose the actuator to hard shocks (e.g. by dropping);
ADVICE
!