ARIS TENSOR User manual

Original declaration of
incorporation with manual for
ARIS actuator Tensor
TE1512DE01
Stellantriebe

Table of content
Identication .............................................................................................................................................. 3
Nameplate............................................................................................................................................................................. 3
Guidelines and standards........................................................................................................................................................ 4
Safety information ...................................................................................................................................... 4
Warnings............................................................................................................................................................................... 4
General safety advices ........................................................................................................................................................... 4
Technical specication.................................................................................................................................. 5
Function and application areas (Intended use)......................................................................................................................... 5
Safe and accurate use ............................................................................................................................................................ 5
Dimensions............................................................................................................................................................................ 6
Performance data .................................................................................................................................................................. 8
Actuator specications ....................................................................................................................................................... 8
Specications I-ACT (PMR) ................................................................................................................................................. 8
Zusätzliche Weghilfsschalter (Relaisbaugruppe).................................................................................................................. 9
Expected lifespan and intended disposal.................................................................................................................................. 9
Actuator setup for utilization ....................................................................................................................... 9
Transport and (temporary) storage......................................................................................................................................... 9
Packaging.............................................................................................................................................................................. 9
Safe disposal of packaging..................................................................................................................................................... 9
Installation and mounting..................................................................................................................................................... 10
Initial operation................................................................................................................................................................... 11
Electrical connection......................................................................................................................................................... 11
Wiring diagram............................................................................................................................................................... 11
Actuator operation without controller and display module (Standard) ........................................................... 12
Operation............................................................................................................................................................................ 12
Buttons and switches........................................................................................................................................................12
LED displays.................................................................................................................................................................... 12
Programming the end positions (Setup operation)................................................................................................................. 13
Optional modules and extras................................................................................................................................................ 14
LED display module (additional board)............................................................................................................................. 14
Potentiometer (electronic via additional board) ................................................................................................................ 14
Additional auxiliary switches S1-S4
(add-on board)................................................................................................................................................................. 16
Operation of actuators with microprocessor controller I-ACT (PMR).............................................................. 18
Wiring diagram and pin conguration................................................................................................................................... 18
Congure controller connection ............................................................................................................................................ 20
Operation............................................................................................................................................................................ 21
Layout I-ACT (PMR) ......................................................................................................................................................... 21
Operation and display elements....................................................................................................................................... 21
Displays on the I-ACT (PMR)............................................................................................................................................. 21
Operation of the I-ACT (PMR).................................................................................................................... 23
Automatic and hand mode.................................................................................................................................................... 23
Operation modes............................................................................................................................................................. 23
Change operation mode................................................................................................................................................... 23
Automatic mode.............................................................................................................................................................. 23
Hand mode..................................................................................................................................................................... 23
Setup mode I-ACT (PMR) ...................................................................................................................................................... 24
Survey of menu items...................................................................................................................................................... 25
Menu items in detail........................................................................................................................................................ 26
Programming end positions ............................................................................................................................................. 26
Set value input for the end positions.................................................................................................................................26
Actual value output for the end positions.......................................................................................................................... 27
Fault message output.......................................................................................................................................................27
Hysteresis run (motor start and stop) ............................................................................................................................... 28
Speed reduction............................................................................................................................................................... 28
Required customer information................................................................................................................... 28
Extraordinary situations ....................................................................................................................................................... 28
Troubleshooting and repair................................................................................................................................................... 29
Maintenance ............................................................................................................................................. 29
Service ................................................................................................................................................................................ 29
Accessories........................................................................................................................................................................... 29
Spare parts.......................................................................................................................................................................... 29

3
Tensor
1. Identication
This manual is valid for:
Description: Electric actuator
Type: Tensor
Serial no.: 1519-xxxxx-01001 ff.
1.1 Nameplate
ARIS Stellantriebe GmbH
Rotter Viehtrift 9
D-53842 Troisdorf
www.stellantriebe.de
SNr: 1519-XXXXX-01001
Typ: Tensor
85...265 V AC, 50/60 Hz
60s/90°, 15 Nm, 20 VA
UT -15°C/+60°C IP65
Made in
Germany
Stellantriebe
Serial number
Actuator type
Voltage/Frequency
Actuating time/Torque/Power consumption
Ambient temperature/Protection class

4Tensor
1.2 Guidelines and standards
ARIS actuators are partly completed machinery according to directive 2006/42/EC. This is certied by a declaration of incorporati-
on (see page 30).
Further applicable EC directives: EMC Directive 2004/108/EC DIN EN 61000-3-2
DIN EN 61000-3-3
DIN EN 61000-6-2
DIN EN 61000-6-3
DIN EN 61000-6-4
DIN EN 55011
Applied harmonized standards: LVD (electrical safety) 2006/95/EG DIN EN 61010-1:2011-07
MachDir 2006/42/EG DIN EN 12100:2011-03
Protection class by housing (IP-Code) Protection class testing DIN EN 60529:1991
EMC considerations of the overall system and system perturbations and their ght to be
treated by the system manufacturer or system operator. The wiring of the actuator should
be carried out in accordance with DIN EN 60204-1.
2. Safety information
2.1 Warnings
Symbols: Installation and initial operation only by certied experts according to the manual.
Observe the signicance of the following symbol and note explanations. They are subdevided in security levels and classied
according to ISO 3864-2.
DANGER indicates a hazard with a high risk degree, which, if not avoided, causes death or
heavy injuries.
WARNING indicates a hazard with a medium risk degree, which, if not avoided, can cause
death or heavy injuries.
CAUTION indicates a hazard with a low risk degree, which, if not avoided, can cause slight
or moderate injuries.
Indicates general advices, useful hints and work recommendations, which don´t have
inuence on the safety and health of the staff.
2.2 General safety advices
The actuator components are conform to the state of the art and apply as generally safe at the time they are shipped.
This manual serves as basis to install and operate ARIS actuators safety conform. All persons working with or on ARIS actuators
must observe this manual and especially its safety advices.
• This manual has to be kept at the operating place at any time.
• Read the manual carefully prior to installation and initial operation.
DANGER
ADVICE
!
CAUTION
WARNING
ADVICE
!
ADVICE
!

5
Tensor
Certain parts of active electric appliances are obligatory under voltage.
• Working on electric appliances or equipment is only allowed for electrically qualied persons or other instructed persons
• under guidance and custody of an electrically qualied person according to the electro-technical regulations.
• Observe all safety and accident prevention regulations while installing, operating and testing any electrical appliances or
• machinery.
• Prior to all installation or regular work on the actuator make sure to switch off all connected machinery/appliances.
3. Technical specication
3.1 Function and application areas (Intended use)
ARIS actuators are exclusively designed for industrial use. ARIS actuators are utilized for operating regulating and shut-off applian-
ces (valves, ball valves, slide valves, dosing pumps, etc.).
ARIS actuators may not be used for:
• Potentially explosive atmospheres
• Temperatures below -15 °C or over 60 °C (optional +80 °C)
• Underground environments
• Near open res
• Under water
3.2 Safe and accurate use
ARIS actuators are factory checked prior to delivery. The nal functional testing must be performed within the total system by
qualied technical personnel.
The ARIS company assumes no liability for possible manufacturing errors and resulting damages or subsequent damages after the
actuator has been tested, installed and declared functional correct. The ARIS company especially assumes no liability for possible
manufacturing errors and resulting damages or subsequent damages when the actuator was operated inappropriate, has not
sufciently been tested within the total system, or has not been put out of operation after a failure has determined during testing.
Installation and initial operation only by qualied experts.
All persons who do the installation, commissioning and setting, must
• be specially trained and qualied;
• be mentally and physically capable;
• observe the operating instructions.
• Valves, levers and connecting rods are moving during actuator operation;
• Check for proper function of all emergency equipment on your machinery;
• Check for proper function of the actuator and operated valves after completion of all installation work;
• Never work with or operate a faulty actuator.
WARNING
CAUTION

6Tensor
3.3 Dimensions
F05 Ø50
F03 Ø36
50
65
M6x9
M6x9
M5x9
2525
60
63
86
153
Tensor S

7
Tensor
M6x11
M6x11
F05 Ø50
50
65
25
25
153
86 40 60
63
82
Tensor M

8Tensor
3.4 Performance data
3.4.1 Actuator specications
3.4.2 Specications I-ACT (PMR)
Protection class IP65 (IP 66/IP 67 Option)
Motor • Supply: 85...265 V AC, 50/60 Hz
• Protection: Primary 2A Tr
• Control: BLDC
• 50/60Hz ±5%, 100% ED
• Isolation class E acc. to DIN EN 60034-1
Connection 3 cable entries M16x1.5 (customer provided)
Path cutoff Digital via magnet sensor
Ambient temperature -15 °C up to +60 °C
Installation position Arbitrary
Potentiometer (Option) Electronic
Travel 10°…100 revolutions
Function group ash controller, DSP functions
System resolution 12 bit
Set value input Current input max. 0...20 mA, burden 250 W
Voltage input adjustable 0...5 V or 0...10 V
Limited protection against overload and reverse polarity
Actual value transducer Magnetic position sensor upon basic board
Actual value output 4...20 mA, 0...20 mA, galvanically isolated
Burden max. 500 Ω, Output stroke max. 10 V
Burden 250 Ω, Output stroke 0...5 V
Operation 3 buttons: Left / MENU / Right
1 switch: AUTO / MANU
Status display via two 7 segment displays
Congurable parameters End position left and right
Set value input: 0/4/20/free values [mA] or 0/5/10/free values [V]
Actual value output: 0/4/20/free values [mA] or 0/5/10/free values [V]
Switch-on and switch-off hysteresis
Speed reduction
Fault message output on/off

9
Tensor
3.4.3 Zusätzliche Weghilfsschalter (Relaisbaugruppe)
2 or 4 bistable relays holding the switch status in currentless condition.
3.5 Expected lifespan and intended disposal
ARIS actuators have an expected lifespan of several years, depending on their utilization and application. No longer usable actu-
ators must not be dismantled as a whole, but seperately recycled in parts divided by their materials. Non-recyclable components
must be disposed according to national disposal regulations.
4. Actuator setup for utilization
4.1 Transport and (temporary) storage
Use the factory packaging for transport to the installation point.
Replace a damaged original packaging by a new solid packaging.
Suspended load
Improper use of transportation (ground conveyer, overhead crane, tools, lifting means etc.) can cause crushes and other injuries.
Required behaviour:
• Use transportation properly;
• DO NOT step or stand under suspended loads;
• Actuators with attached valves: Attach lifting gear only on the valve and NEVER on the actuator;
• Do not use ARIS actuators as a climbing or support aid;
Damage by wrong storage
• Store in well-ventilated rooms;
• Protection against possible ground humidity (shelf storage).
4.2 Packaging
ARIS actuators are protected by special cardboard packaging at delivery.
4.3 Safe disposal of packaging
Additionally necessary packaging is made by easily separable packaging materials and can be recycled individually:
• Wood
• Cardboard
• Paper
• Plastics
WARNING
ADVICE
!

10 Tensor
ADVICE
!
4.4 Installation and mounting
• Inspect the actuator for damages prior to installation;
• the screw-in depth of connecting thread holes must not exceed 9 mm;
• check leak tightness of cable glands and blank plugs prior to initial operation;
• tighten the cover screws evenly (max. 1.2 Nm);
• do not operate before limit switches have been adjusted;
• protect the actuator against climatic inuences (e.g. by a protective cover);
• do not expose the actuator to hard shocks (e.g. by dropping);
• do not attach ropes, hooks or the like to the actuator;
• permanent overload and blocking leads to actuator damages;
• spark suppressor capacitor can effect the rotation stability of the actuators and may cause damages;
• use only ARIS original spare parts.
Consider prior to attachment of couplings:
• Do not turn actuator shafts by force;
• actuator and valve shafts must run centrical (possible adjustment by exible coupling);
• the attachment to the valve is made by actuator-attached brackets.
Installation position: The actuators can be installed position independendly.
Protection class IP65
For all actuators observe the following advices:
The initial operation of the actuator is only permitted with orderly closed cover and closed cable entries. Use only cable glands
which are appropriate for the respective protection class.
• Cable entries
Ensure that all cable entries are closed properly during storage, installation and initial operation.
Use only cables which are suitable for the diameter of the cable entries.
• Cover assembly
During the cover assembly make sure that the cover ts correctly.
The cover must not show any damages on the joint surface.
Tighten cover screws evenly (max. 1.2 Nm).
• Housing/Cover
No additional bores are allowed in the housing and the cover.
CAUTION

11
Tensor
4.5 Initial operation
4.5.1 Electrical connection
Hazardous voltage: Possible stroke!
• The initial operation must be carried out only by experts!
• De-energize the actuator before opening.
• Observe the appropriate regulations during electrical installation and initial
operation.
Connect the actuator as follows (wiring diagram see chapter 4.5.2):
• Connect the ground wire of the electric supply to the appropriate protective earth terminal.
• Connect the neutral N to terminal N. Connect the phase L to terminal L.
• Always refer to the wiring diagram located inside the actuator.
Check before you close the circuit for the rst time:
• Is the actuator undamaged on the outside?
• Is the mechanical connection correct?
• Has the electrical connection been made regularly?
• Check if current type, voltage and frequency match with the motor data (see nameplate on cover and inside the actuator).
• Insert suitable cable glands for the connection line.
• Observe the wiring diagram inside the cover.
• Use separate (shielded) wires for low voltages.
• Set up limit switches prior to initial operation (see chapter 7.2.4.3).
4.5.2 Wiring diagram
WARNING
6 7 89 10 11 12 13 14 15 16 17 LN 23
M
85...265 V (AC)
18 19 20
Option Option
S2S1 S3 S4 Poti

12 Tensor
Supply connection
N Neutral
L Phase / Supply 85 ... 265 V AC
Connect the ground wire to the housing.
Conctrol connection
2 Control connection > left-turning
3 Control connection > right-turning
The control terminals have a function only if the tensor electronics is operated without the
controller module I-ACT (PMR).
The drive must be permanently energized, otherwise the holding torque is not available!
5. Actuator operation without controller and display module (Standard)
5.1 Operation
5.1.1 Buttons and switches
The buttons (1) are marked with
LEFT [L]
MENU [M]
RIGHT [R]
Switch (2) changes between automatic and manual mode.
In MANU position the setup operation can be turned on
from manual mode.
5.1.2 LED displays
The LEDs on the operation module show information by
ashing or blinking.
ADVICE
!
CAUTION
On/Off
Blinking

13
Tensor
In case of loss of the mains voltage the MENU LED goes out. After saving the sensor
position all LED lioght until the nal loss of the operating voltage. The motor is immediately
switched from the holding current in to the STOP mode.
5.2 Programming the end positions (Setup mode)
1. In manual mode, press the MENU button for >5s the menu LED ashes 2x. Now the setup mode is active, the drive can
now be moved even over the pre-programmed limits.
2. Move the actuator to the left end position using the LEFT button. Hold buttons MENU and LEFT at once. Left LED is
blinking. Hold buttons until the LED ashes permanently the left end position is now saved.
3. Move the actuator to the right end position using the RIGHT button. Hold buttons MENU and RIGHT at once. Right LED is
blinking. Hold buttons until the LED ashes permanently the right end position is now saved.
• Quit the programming mode by switching to AUTO mode or by cutting the supply voltage.
• Now the actuator moves only between the programmed end positions.
Left and right end position can be reversed, the allocation of the directions of rotation of
the inputs 2/3 and the switch LI/RE does not change as a result.
• The multi-turn positions are automatically detected and stored with the end positions.
ADVICE
!
ADVICE
!
Motor rotates left
End position reached or override
Supply voltage ON
Setup mode active
Motor rotates left
End position reached or override
ON: Automatic active
OFF: Hand mode active
Current limit active at motor LI/RE
no error
Holding current active at motor STOP
Sensor error
Motor error
Status changing every second
Microcontroller in funtion and OK
ON
2x blink
ON
2x blink
ON
2x blink
ON/OFF
ON
OFF
1x blink
4x blink
5x blink
ON/OFF
Meaning

14 Tensor
5.3 Optional modules and extras
5.3.1 LED display module (additional board)
The LED display module simplies the setup of the actuator via a clear presentation of the menu items in the double-digit 7-seg-
ment display.
Menu pattern
Nr. Menu Description Chapter
1El End position left 7.2.2.1
2Et End position right
3tE*Relay board 5.3.3
4Hb Switch-off hysteresis 7.2.2.5
5Hd Switch-on hysteresis
6tP Speed reduction 7.2.2.6
7Ft Firmware Revision
8EExit
* only visible, if module is plugged in
5.3.2 Potentiometer (electronic via additional board)
20 19 18

15
Tensor
Connection conguration
Use only shielded wires
18 GND Poti
19 Output Poti 0...100% (Wiper, output impedance 1 kΩ)
20 +Ub Poti 5...24 V DC
56, 57 Fault message output (potential free closer max. 200 V/0.5 A)
Menu pattern
Nr. Menu Description Chapter
1El End position left 7.2.2.1
2Et End position right
3tE*Relay board 5.3.3
4PL Poti left 5.3.2
5Pt Poti right
6Ao Message output 7.2.2.4
7Hb Switch-off hysteresis 7.2.2.5
8Hd Switch-on hysteresis
9tP Speed reduction 7.2.2.6
10 Ft Firmware Revision
11 EExit
* only visible, if module is plugged in
Actual value output of the potentiometer end positions
The actual value output must be set for both end positions.
• Choose menu item „PL“ for programming of the left end position or „PR“ for the right end position and conrm with button
[M]. The display shows a conrmation dialog.
PL
Pt
• Set the desired value via button [R] or [L]. The display shows a conrmation dialog.
L_.0% Ln.90%
Lu.10% L_.100% L≡. free values
• Finally save the new value with button [M], hereby the next menu item is activated automatically.

16 Tensor
The potentiometer module must generally run under a potential divider circuit.
5.3.3 Additional auxiliary switches S1-S4
(add-on board)
The additional board ZW provides outputs for up to four additional
limit switches ready to be freely programmed.
Switching points
It can be dened for each relay a left and right switching point.
While moving from left to right (direction CLOSE) applies to the
transitions:
- SPL left switching point changes from OFF to ON
- SPR right switching point changes from ON to OFF
Example cam positive
By dening and position of these two switching points different shift pattern (cam proles) can be freely dened.
Example cam negative (by changing the switching points from the same direction)
ADVICE
!

17
Tensor
If no switching point dened, the corresponding relay is not switching. When turning on the
power supply all switching points are checked and the relays are preset or possibly switched
according to the current sensor position.
Minimum width of the cam
Both switching points must be different and must have a minimum distance. If they are programmed too close to each other, the
switching points are placed with a minimum width around the current position.
Sequential output
The relays are switched sequentially to the current reduction, i.e. if several relays are programmed on one and the same switching
position, they are switched on or off in succession of REL1 to REL4 , the delay here is max. two program cycles (about 100ms).
Forced circuit
In order to detect even short cams with fast angle changes each position crossing is stored and then processed and switched sequen-
tially. Here is the minimum switch-on or -off time one cycle (about 50ms). This may lead to a short "tracking" of the cam.
Programming of the left end position
The switch positions of the relays are independent from the programmed end positions, however, the left end position is an internal
reference. If relay switching points are dened and the left end position is changed, the relay board must be plugged in, otherwise
all switching points are deleted as a precaution!
Programming of the switching points without 7-segment display:
1) Choose programming mode
• In hand mode push [MENU]-button > 2s The menu LED is blinking 2x (see chapter 5.1.2)
• Push [MENU]-button again >4s The menu LED is blinking 4x
2) Choose relay
The actual selected relais is now indicated via the appropriate fast blinking LED. Select the desired relays with buttons [R] / [L].
Conrm with [MENU].
3) Dene/delete switching points
Now the switching points can be dened.
• Set the desired position via buttons [L] / [R], then save/delete::
[MENU] + [L]: Save left switching position
[MENU] + [R]: Save right switching position
[L] + [R]: Delete both switching positions.
Hold both buttons at once, until the appropriate LED (L and/or R) blinks fast and then permanently ashes.
Display of LEDs on the relay board:
Selected relays: - slowly blinking ca. 1x/s: no switching position dened
- 1x ash: 1 switching position dened
- 2x ash: 2 switching positions dened
Not selected relays: - all showing the actual status of the selected relays (ON / OFF)
4) Select other relays
• Button [M] > push 2 seconds further see item 2) or 5)
ADVICE
!

18 Tensor
5) Exit programming menu
• Switch to AUTO mode.
During programming, all relays switch to the programmed set points, so that they can be
checked directly.
Programming of the switching points with 7-segment display:
1) Select programming mode
• In hand mode push MENU button > 2s the display shows „EL“
• Select menu item RE via button [R] and conrm with [M].
2) Select relays
The selected relays is shown in the display.
Select the desired relays with buttons [R] / [L]. The additional fth menu item E (EXIT) can be selected.
Conrm with [M].
3) Dene/delete switching points
Now the switching points can be dened.
• Set the desired position via buttons L / R, then save/delete:
The actual position is shown (0..100%).
By activating the buttons, the appropriate commands are issued:
• [MENU] + [L] SL (Save Left)
• [MENU] + [R] St (Save Right)
• [L] + [R] dE (Delete)
• [MENU] E(EXIT)
4) Select other relays
• Push button [M] > 2 seconds further see item 2) or 5)
5) Exit programming menu
• Select menu item E (EXIT) and conrm with [MENU].
6. Operation of actuators with microprocessor controller I-ACT (PMR)
6.1 Wiring diagram and pin conguration
Basic board
L Phase / Supply 85..265 VAC
N Neutral
2 without function at plugged in PMR board
3 without function at plugged in PMR board
ADVICE
!

19
Tensor
57/56 Message output, potential free opener, max. 200 V
or 0.5 A und max. 10 W
55 Actual value output, +
54 Actual value, ground
53 + 5 V supply
52 Set value input
51 Set value input, ground
All drives are preset at the factory. When you change the DIP switch, the instructions given
here are to be observed!
The function of the inputs and outputs at pin 51 to 55 (1) is set by DIP switches (2), see
section 6.2. The message output (3) is used for operational monitoring.
Message output
The message output (1) Pin 56/57 works as potential free
activated opener. The capacity of the contact is
max. 200 V supply
max. 0.5 A
max 10 W
0(4)–20 mA (DC)
optional 0–10 V (DC)
L
N 51 52 54 55
–+ – +
85–265 V (AC)
24 V (AC)
0–20 mA (DC)
I-ACT
M
2 53 5756
Fault message
output
(potential free)
3
ADVICE
!

20 Tensor
Actual value output
The output (2) at pin 54/55 is supplying a voltage or current depen-
ding on the DIP switch setting. The output is galvanically isolated from
the other ports.
Set value input
Via pin 51/52 the controller receives a set value. When connecting a
potentiometer (1) pin 53 supplies the encoder with the supply voltage.
Via the DIP switches 3 and 4, the controller receives the information for
use of input:
− Set value via poti (1)
− Set value as current (2)
− Set value as voltage (3)
6.2 Congure controller connection
To operate a drive control, the DIP switches must be congured
and the ports on the controller I-ACT (PMR) connected.
Setting up DIP switches
Component damage by short-circuit.
The DIP switches 1-2 and 3-4 switch to the same outputs. Are the DIP switches 1 and 2 or
the DIP switches 3 and 4 ON during operation, a short circuit can destroy components.
− Do not set DIP 1 and 2 to ON at once
− Do not set DIP 3 and 4 to ON at once
Via DIP 1-2 (1) the actual value output is congured. With DIP 3-4 (2) congure the setpoint input.
Cut off supply voltage, set up DIP switches:
DIP Actual value
1 ON / 2 OFF 0...10 V
1 OFF / 2 ON 0...20 mA
DIP 1 and DIP 2 to OFF creates an undened condition.
DIP Set value input
3 ON / 4 OFF 0...20 mA
3 OFF / 4 ON 0...10 V
3 OFF / 4 OFF 0...5 V / Poti operation
CAUTION