ARIS TENSOR User manual

Original declaration of
incorporation with manual for
ARIS actuator Tensor
TE1512DE01
Stellantriebe

Table of content
Identication .............................................................................................................................................. 3
Nameplate............................................................................................................................................................................. 3
Guidelines and standards........................................................................................................................................................ 4
Safety information ...................................................................................................................................... 4
Warnings............................................................................................................................................................................... 4
General safety advices ........................................................................................................................................................... 4
Technical specication.................................................................................................................................. 5
Function and application areas (Intended use)......................................................................................................................... 5
Safe and accurate use ............................................................................................................................................................ 5
Dimensions............................................................................................................................................................................ 6
Performance data .................................................................................................................................................................. 8
Actuator specications ....................................................................................................................................................... 8
Specications I-ACT (PMR) ................................................................................................................................................. 8
Zusätzliche Weghilfsschalter (Relaisbaugruppe).................................................................................................................. 9
Expected lifespan and intended disposal.................................................................................................................................. 9
Actuator setup for utilization ....................................................................................................................... 9
Transport and (temporary) storage......................................................................................................................................... 9
Packaging.............................................................................................................................................................................. 9
Safe disposal of packaging..................................................................................................................................................... 9
Installation and mounting..................................................................................................................................................... 10
Initial operation................................................................................................................................................................... 11
Electrical connection......................................................................................................................................................... 11
Wiring diagram............................................................................................................................................................... 11
Actuator operation without controller and display module (Standard) ........................................................... 12
Operation............................................................................................................................................................................ 12
Buttons and switches........................................................................................................................................................12
LED displays.................................................................................................................................................................... 12
Programming the end positions (Setup operation)................................................................................................................. 13
Optional modules and extras................................................................................................................................................ 14
LED display module (additional board)............................................................................................................................. 14
Potentiometer (electronic via additional board) ................................................................................................................ 14
Additional auxiliary switches S1-S4
(add-on board)................................................................................................................................................................. 16
Operation of actuators with microprocessor controller I-ACT (PMR).............................................................. 18
Wiring diagram and pin conguration................................................................................................................................... 18
Congure controller connection ............................................................................................................................................ 20
Operation............................................................................................................................................................................ 21
Layout I-ACT (PMR) ......................................................................................................................................................... 21
Operation and display elements....................................................................................................................................... 21
Displays on the I-ACT (PMR)............................................................................................................................................. 21
Operation of the I-ACT (PMR).................................................................................................................... 23
Automatic and hand mode.................................................................................................................................................... 23
Operation modes............................................................................................................................................................. 23
Change operation mode................................................................................................................................................... 23
Automatic mode.............................................................................................................................................................. 23
Hand mode..................................................................................................................................................................... 23
Setup mode I-ACT (PMR) ...................................................................................................................................................... 24
Survey of menu items...................................................................................................................................................... 25
Menu items in detail........................................................................................................................................................ 26
Programming end positions ............................................................................................................................................. 26
Set value input for the end positions.................................................................................................................................26
Actual value output for the end positions.......................................................................................................................... 27
Fault message output.......................................................................................................................................................27
Hysteresis run (motor start and stop) ............................................................................................................................... 28
Speed reduction............................................................................................................................................................... 28
Required customer information................................................................................................................... 28
Extraordinary situations ....................................................................................................................................................... 28
Troubleshooting and repair................................................................................................................................................... 29
Maintenance ............................................................................................................................................. 29
Service ................................................................................................................................................................................ 29
Accessories........................................................................................................................................................................... 29
Spare parts.......................................................................................................................................................................... 29

3
Tensor
1. Identication
This manual is valid for:
Description: Electric actuator
Type: Tensor
Serial no.: 1519-xxxxx-01001 ff.
1.1 Nameplate
ARIS Stellantriebe GmbH
Rotter Viehtrift 9
D-53842 Troisdorf
www.stellantriebe.de
SNr: 1519-XXXXX-01001
Typ: Tensor
85...265 V AC, 50/60 Hz
60s/90°, 15 Nm, 20 VA
UT -15°C/+60°C IP65
Made in
Germany
Stellantriebe
Serial number
Actuator type
Voltage/Frequency
Actuating time/Torque/Power consumption
Ambient temperature/Protection class

4Tensor
1.2 Guidelines and standards
ARIS actuators are partly completed machinery according to directive 2006/42/EC. This is certied by a declaration of incorporati-
on (see page 30).
Further applicable EC directives: EMC Directive 2004/108/EC DIN EN 61000-3-2
DIN EN 61000-3-3
DIN EN 61000-6-2
DIN EN 61000-6-3
DIN EN 61000-6-4
DIN EN 55011
Applied harmonized standards: LVD (electrical safety) 2006/95/EG DIN EN 61010-1:2011-07
MachDir 2006/42/EG DIN EN 12100:2011-03
Protection class by housing (IP-Code) Protection class testing DIN EN 60529:1991
EMC considerations of the overall system and system perturbations and their ght to be
treated by the system manufacturer or system operator. The wiring of the actuator should
be carried out in accordance with DIN EN 60204-1.
2. Safety information
2.1 Warnings
Symbols: Installation and initial operation only by certied experts according to the manual.
Observe the signicance of the following symbol and note explanations. They are subdevided in security levels and classied
according to ISO 3864-2.
DANGER indicates a hazard with a high risk degree, which, if not avoided, causes death or
heavy injuries.
WARNING indicates a hazard with a medium risk degree, which, if not avoided, can cause
death or heavy injuries.
CAUTION indicates a hazard with a low risk degree, which, if not avoided, can cause slight
or moderate injuries.
Indicates general advices, useful hints and work recommendations, which don´t have
inuence on the safety and health of the staff.
2.2 General safety advices
The actuator components are conform to the state of the art and apply as generally safe at the time they are shipped.
This manual serves as basis to install and operate ARIS actuators safety conform. All persons working with or on ARIS actuators
must observe this manual and especially its safety advices.
• This manual has to be kept at the operating place at any time.
• Read the manual carefully prior to installation and initial operation.
DANGER
ADVICE
!
CAUTION
WARNING
ADVICE
!
ADVICE
!

5
Tensor
Certain parts of active electric appliances are obligatory under voltage.
• Working on electric appliances or equipment is only allowed for electrically qualied persons or other instructed persons
• under guidance and custody of an electrically qualied person according to the electro-technical regulations.
• Observe all safety and accident prevention regulations while installing, operating and testing any electrical appliances or
• machinery.
• Prior to all installation or regular work on the actuator make sure to switch off all connected machinery/appliances.
3. Technical specication
3.1 Function and application areas (Intended use)
ARIS actuators are exclusively designed for industrial use. ARIS actuators are utilized for operating regulating and shut-off applian-
ces (valves, ball valves, slide valves, dosing pumps, etc.).
ARIS actuators may not be used for:
• Potentially explosive atmospheres
• Temperatures below -15 °C or over 60 °C (optional +80 °C)
• Underground environments
• Near open res
• Under water
3.2 Safe and accurate use
ARIS actuators are factory checked prior to delivery. The nal functional testing must be performed within the total system by
qualied technical personnel.
The ARIS company assumes no liability for possible manufacturing errors and resulting damages or subsequent damages after the
actuator has been tested, installed and declared functional correct. The ARIS company especially assumes no liability for possible
manufacturing errors and resulting damages or subsequent damages when the actuator was operated inappropriate, has not
sufciently been tested within the total system, or has not been put out of operation after a failure has determined during testing.
Installation and initial operation only by qualied experts.
All persons who do the installation, commissioning and setting, must
• be specially trained and qualied;
• be mentally and physically capable;
• observe the operating instructions.
• Valves, levers and connecting rods are moving during actuator operation;
• Check for proper function of all emergency equipment on your machinery;
• Check for proper function of the actuator and operated valves after completion of all installation work;
• Never work with or operate a faulty actuator.
WARNING
CAUTION

6Tensor
3.3 Dimensions
F05 Ø50
F03 Ø36
50
65
M6x9
M6x9
M5x9
2525
60
63
86
153
Tensor S

7
Tensor
M6x11
M6x11
F05 Ø50
50
65
25
25
153
86 40 60
63
82
Tensor M

8Tensor
3.4 Performance data
3.4.1 Actuator specications
3.4.2 Specications I-ACT (PMR)
Protection class IP65 (IP 66/IP 67 Option)
Motor • Supply: 85...265 V AC, 50/60 Hz
• Protection: Primary 2A Tr
• Control: BLDC
• 50/60Hz ±5%, 100% ED
• Isolation class E acc. to DIN EN 60034-1
Connection 3 cable entries M16x1.5 (customer provided)
Path cutoff Digital via magnet sensor
Ambient temperature -15 °C up to +60 °C
Installation position Arbitrary
Potentiometer (Option) Electronic
Travel 10°…100 revolutions
Function group ash controller, DSP functions
System resolution 12 bit
Set value input Current input max. 0...20 mA, burden 250 W
Voltage input adjustable 0...5 V or 0...10 V
Limited protection against overload and reverse polarity
Actual value transducer Magnetic position sensor upon basic board
Actual value output 4...20 mA, 0...20 mA, galvanically isolated
Burden max. 500 Ω, Output stroke max. 10 V
Burden 250 Ω, Output stroke 0...5 V
Operation 3 buttons: Left / MENU / Right
1 switch: AUTO / MANU
Status display via two 7 segment displays
Congurable parameters End position left and right
Set value input: 0/4/20/free values [mA] or 0/5/10/free values [V]
Actual value output: 0/4/20/free values [mA] or 0/5/10/free values [V]
Switch-on and switch-off hysteresis
Speed reduction
Fault message output on/off

9
Tensor
3.4.3 Zusätzliche Weghilfsschalter (Relaisbaugruppe)
2 or 4 bistable relays holding the switch status in currentless condition.
3.5 Expected lifespan and intended disposal
ARIS actuators have an expected lifespan of several years, depending on their utilization and application. No longer usable actu-
ators must not be dismantled as a whole, but seperately recycled in parts divided by their materials. Non-recyclable components
must be disposed according to national disposal regulations.
4. Actuator setup for utilization
4.1 Transport and (temporary) storage
Use the factory packaging for transport to the installation point.
Replace a damaged original packaging by a new solid packaging.
Suspended load
Improper use of transportation (ground conveyer, overhead crane, tools, lifting means etc.) can cause crushes and other injuries.
Required behaviour:
• Use transportation properly;
• DO NOT step or stand under suspended loads;
• Actuators with attached valves: Attach lifting gear only on the valve and NEVER on the actuator;
• Do not use ARIS actuators as a climbing or support aid;
Damage by wrong storage
• Store in well-ventilated rooms;
• Protection against possible ground humidity (shelf storage).
4.2 Packaging
ARIS actuators are protected by special cardboard packaging at delivery.
4.3 Safe disposal of packaging
Additionally necessary packaging is made by easily separable packaging materials and can be recycled individually:
• Wood
• Cardboard
• Paper
• Plastics
WARNING
ADVICE
!

10 Tensor
ADVICE
!
4.4 Installation and mounting
• Inspect the actuator for damages prior to installation;
• the screw-in depth of connecting thread holes must not exceed 9 mm;
• check leak tightness of cable glands and blank plugs prior to initial operation;
• tighten the cover screws evenly (max. 1.2 Nm);
• do not operate before limit switches have been adjusted;
• protect the actuator against climatic inuences (e.g. by a protective cover);
• do not expose the actuator to hard shocks (e.g. by dropping);
• do not attach ropes, hooks or the like to the actuator;
• permanent overload and blocking leads to actuator damages;
• spark suppressor capacitor can effect the rotation stability of the actuators and may cause damages;
• use only ARIS original spare parts.
Consider prior to attachment of couplings:
• Do not turn actuator shafts by force;
• actuator and valve shafts must run centrical (possible adjustment by exible coupling);
• the attachment to the valve is made by actuator-attached brackets.
Installation position: The actuators can be installed position independendly.
Protection class IP65
For all actuators observe the following advices:
The initial operation of the actuator is only permitted with orderly closed cover and closed cable entries. Use only cable glands
which are appropriate for the respective protection class.
• Cable entries
Ensure that all cable entries are closed properly during storage, installation and initial operation.
Use only cables which are suitable for the diameter of the cable entries.
• Cover assembly
During the cover assembly make sure that the cover ts correctly.
The cover must not show any damages on the joint surface.
Tighten cover screws evenly (max. 1.2 Nm).
• Housing/Cover
No additional bores are allowed in the housing and the cover.
CAUTION