ARIS Tensor2 User manual

Original declaration of
incorporation with manual for
ARIS actuator
Tensor2
Tensor2Highspeed
Tensor2+ (Option)
Tensor2+ Zone 2/22 (Option)
TE22138EN01
Stellantriebe

Inhaltsverzeichnis
1. Identication..............................................................................................................................................................3
1.1 Nameplate............................................................................................................................................................................................................................ 3
1.2 Guidelines and standards ...................................................................................................................................................................................................... 4
2. Safety information .....................................................................................................................................................4
2.1 Warnings.............................................................................................................................................................................................................................. 4
2.2 General safety advice............................................................................................................................................................................................................ 4
3. Technical specication .................................................................................................................................................5
3.1 Functions and application areas (Intended use)...................................................................................................................................................................... 5
3.2 Safe and accurate use........................................................................................................................................................................................................... 5
3.3 Dimensions........................................................................................................................................................................................................................... 6
3.4 Performance data............................................................................................................................................................................................................... 12
3.5 Expected lifespan and intended disposal .............................................................................................................................................................................. 12
4. Actuator setup for utilization ....................................................................................................................................13
4.1 Transport, (temporary) storage and downtimes.................................................................................................................................................................... 13
4.2 Packaging .......................................................................................................................................................................................................................... 13
4.3 Safe disposal of packaging.................................................................................................................................................................................................. 13
4.4 Installation and mounting ................................................................................................................................................................................................... 13
4.5 Initial operation.................................................................................................................................................................................................................. 14
5. Actuator operation without modules (Standard) .........................................................................................................16
5.1 Operation........................................................................................................................................................................................................................... 16
6. Additional advice concerning the intended use in potentially explosive atmospheres of the zone 2 and 22 (Option).........33
6.1 Nameplate.......................................................................................................................................................................................................................... 33
6.2 Guidelines and standards .................................................................................................................................................................................................... 34
6.3 Technical specications........................................................................................................................................................................................................ 34
6.4 Performance data............................................................................................................................................................................................................... 35
7. Additional options ....................................................................................................................................................36
7.1 Internal manual override (mechanical)................................................................................................................................................................................ 36
7.2 Option hand wheel.............................................................................................................................................................................................................. 36
8. Parameter RESET......................................................................................................................................................36
9. Required customer information..................................................................................................................................37
9.1 Troubleshooting and repair.................................................................................................................................................................................................. 37
10. Maintenance ............................................................................................................................................................38
10.1 Service............................................................................................................................................................................................................................... 38
10.2 Accessories ......................................................................................................................................................................................................................... 38
10.3 Spare parts......................................................................................................................................................................................................................... 38

3Tensor2
1. Identication
This manual is valid for:
Description: Electrical actuator
Type: Tensor2(and add-ons), Tensor2Highspeed
Serial no.: YYWW-xxxxx-01001 ff.
1.1 Nameplate
ARIS Stellantriebe GmbH
Rotter Viehtrift 9
D-53842 Troisdorf
www.stellantriebe.de
SNr: YYWW-XXXXX-01001
Typ: Tensor2
85...265 V AC, 50/60 Hz
60s/90°, 15 Nm, 20 VA
UT -15°C/+60°C IP65
Made in
Germany
Stellantriebe
Serial number (YYWW= year of manufacture+week)
Actuator type
Voltage/Frequency (DC as an option)
Actuating time/Torque/Power consumption
Ambient temperature/Protection class

4Tensor2
1.2 Guidelines and standards
ARIS actuators are partly completed machinery according to directive 2006/42/EC.
Further applicable EC directives: EMC Directive 2014/30/EC DIN EN 61000-3-3
DIN EN 61000-6-2
DIN EN 61000-6-3
DIN EN 61000-6-4
DIN EN 55011
Applied harmonized standards: LVD Directive 2014/35/EC DIN EN 61010-1:2011-07
MachDir 2006/42/EC DIN EN 12100:2011-03
Protection class by enclosure (IP-Code) Protection class testing DIN EN 60529:1991
EMC considerations of the overall system and system perturbations and their combating
have to be treated by the system manufacturer or system operator. The wiring of the
actuator should be carried out in accordance with DIN EN 60204-1.
2. Safety information
2.1 Warnings
Installation and initial operation only by certied experts according to this manual.
Observe the signicance of the following symbol and note explanations. They are subdevided in security levels and classied
according to ISO 3864-2.
DANGER indicates a hazard with a high risk degree, which, if not avoided, causes death or
heavy injuries.
WARNING indicates a hazard with a medium risk degree, which, if not avoided, can cause
death or heavy injuries.
CAUTION indicates a hazard with a low risk degree, which, if not avoided, can cause slight
or moderate injuries.
Indicates general advice, useful hints and work recommendations, which don´t have
inuence on the safety and health of the staff.
2.2 General safety advice
The actuator components are conform to the state of the art and apply as generally safe at the time they are shipped.
This manual serves as basis to install and operate ARIS actuators safety conform. All persons working with or on ARIS actuators
must observe this manual and especially its safety advice.
• This manual has to be kept at the operating site at any time.
• Read the manual carefully prior to installation and initial operation.
While operating electronic devices certain parts are obligatory under hazardous voltage.
DANGER
ADVICE
!
CAUTION
WARNING
ADVICE
!
WARNING
ADVICE
!

5Tensor2
• Working on electric appliances or equipment is only allowed for electrically qualied persons or other instructed persons
under guidance and custody of an electrically qualied person according to the electro-technical regulations.
• Observe all safety and accident prevention regulations while installing, operating and testing any electrical appliances or
machinery.
• Prior to all installation or regular work on the actuator make sure to switch off all connected machinery/appliances.
3. Technical specication
3.1 Functions and application areas (Intended use)
ARIS actuators are exclusively designed for industrial use. ARIS actuators are utilized for operating regulating and shut-off applian-
ces (valves, ball valves, taps, slide valves, dosing pumps, etc.).
ARIS actuators may not be used for:
• Temperatures below or above the specied data
• Underground environments
• Near open res
• Under water
3.2 Safe and accurate use
ARIS actuators are factory checked prior to delivery. The nal functional testing must be performed within the nal system by
qualied technical personnel.
The ARIS company assumes no liability for any direct or indirect damage arising from
• an insufcient test period of the actuator in the nal system,
• an improper utilization of the actuator,
• a further utilization after an error was detected.
Perform controls on a regular basis during the operation. Pay particular attention to:
• intended utilization of the actuator (Chapter 3.1);
• unusual sounds, severe vibrations or increased temperatures;
• examine the correct tightening torque and impermeability of xing screws, cable entries, cable glands and sealing plugs;
• the condition of the electrical lines.
In case of malfunctions, you have to stop the actuator and remedy the malfunction.
All persons who work on installation, commissioning and setting must
• be specially trained and qualied;
• be mentally and physically capable;
• observe the operating instructions.
• Valves, levers and connecting rods are moving during actuator operation.
• Check for proper function of all emergency equipment on your machinery/system.
• Check for proper function of the actuator and operated valves after completion of all installation work.
• Never work with or operate a faulty actuator.

6Tensor2
3.3 Dimensions Tensor2S
153
866360
F05 50
F03 36
65
50
M6x9
M6x9
M5x9
P12
6
40
11
11Q
40
16
3
P12
4
42
P
5
T=2.5
25 25
8
P10
35
25
D-Shaft
(Option)
Round shaft
w/feather key
(Option) ISO shaft
4-square
(Option)

7Tensor2
Tensor2S Highspeed
46
180
40
50
65
M8x12
M6x12
M6x12
F07 70
F05 50
40
6
P12 h9
P
5
20
31 31
3x M20x1.5
155
100
11Q
11
25
35
P10
8
16
P12
4
3
40
D-Shaft
(Option)
Round shaft
w/feather key
(Option)
ISO shaft
4-square
(Option)

8Tensor2
Tensor2M
153
86
25
25
F07 70
F05 50
50
M6x11
M8x12
M6x11
63
4060
82
16
14Q
65
40
40
L
3
D
P
TypeD B L P T
30 - 40 Nm 12 5 16 4 2
. 5
50 - 75 Nm 14 6 22 6 3
D
B
6
T
25 25
Round shaft
w/feather key
(Option)
ISO shaft
4-square
Round shaft
w/cross hole
(Option)

9Tensor2
Tensor2M Highspeed
155
100180
40
40
20
31 31
3x M20x1.5
86
50
65
M8x12
F07 70
M6x11
M6x11
F05 50
14
Q
16
TypeD B L P T
30 - 40 Nm 12 5 16 4 2
. 5
50 - 75 Nm 14 6 22 6 3
D
P
3L
40
B
D
6
40
T
Round shaft
w/feather key
(Option)
ISO shaft
4-square
Round shaft
w/cross hole
(Option)

10 Tensor2
Tensor2L
153
86
42
F07 70
25
25
M8x16
60
63
63
45
10
P20
P8
17Q
21
45
3
22
6
P20
T=3.5
25 25
Round shaft
w/feather key
(Option)
ISO shaft
4-square
(Option)