Ashland Earthmovers I-155-TS2 User manual

Ashland Industries Inc.
1115 Rail Drive
P.O. Box 717
Ashland, WI. 54806
877-634-4622 Toll Free - phone
715-682-4622 phone
715-682-9717 fax
www.ashlandind.com
ver 1008
EARTHMOVERS
I-155-TS2
PARTS MANUAL

I-155 TS2
How to Order Parts
HOW TO ORDER PARTS:
IMPORTANT
Parts must be ordered through your local authorized ASHLAND dealer.
Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER, DESCRIPTION and
QUANTITY needed.
Unless this is done, we cannot provide prompt service or assure shipment of the correct parts.
A
shland Industries weldable replacement parts are available to rebuild, modify or update your
scraper to current factory specifications. INDEX
Page 2 Safety Guidelines
Page 3 Operators and Maintenance Instructions
Page 4 Transport Lock-up Links
Pages 5-6 Swivel Hitch Assembly – Illustration and Parts List
Page 7 Apron Assembly – Illustration and Parts List
Page 8 Front End Assembly – Illustrations and Parts List
Page 9 Bowl and Frame – Illustration and Parts List
Page 10 Push Off Gate Assembly – Illustration and Parts List
Page 11 Rear Wheel and Hub Assembly – Illustration and Parts List
Page 12 Apron Cylinder 4” x 13” – Illustration and Parts List
Page 13 Lift Cylinder 5”x 20” – Illustration and Parts List
Page 14 Push Off Cylinder – 5” x 60” – Illustration and Parts List
Page 15 Nitrogen/Hyd. Accumulator – Illustration and Parts List
Page 16 Decals – Illustration and Parts List
Page 17-19 Hydraulic Valve – Identification, Illustration, Parts List and Adjustment
Page 20-22 Service Manual Appendix
Page 23 Troubleshooting
Page 24 Warrantee Statement
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #1

I-155 TS2
Safety Guidelines
SAFETYSIGNAL WORDS
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate signal
word for each hasbeen selected using the followingguidelines:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
This signal word is to be limitedto the mostextreme situations typically for machinecomponents which, for functional
purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could resultin death or serious injury,
and includes hazardsthat are exposed when guardsare removed. It may also be used to alert against unsafe
practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may resultin minor or moderate injury.
Itmay also be used to alert against unsafe practices.
GENERAL SAFETY GUIDELINES
Safety of the operator is one of the main concerns in designing and developing a newpiece of equipment. Designers and
manufacturers build in as many safety features as possible. However, every year many accidents occur which could have
been avoided by afew seconds of thought and a more careful approach to handling equipment. You,the operator, can
avoid many accidents by observing thefollowing precautions in this section. To avoid personal injury, study the following
precautions and insist those working with you, or for you,follow them.
Replace any CAUTION, WARNING, DANGER or instruction safety decal that is not readable oris missing. Location of
such decals is indicated in this booklet.
Do not attemptto operate this equipmentunder the influence of drugs or alcohol.
Review the safety instructions with all users annually.
This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a responsible
adultfamiliar with farm machineryand trained in this equipment’s operations. Do not allow persons to operate or
assemble this unit until they have read this manual andhave developed a thorough understanding of the safety
precautions and of how it works.
Toprevent injuryor death, use a tractor equipped with a Roll Over Protective System (ROPS). Do notpaint over, remove
or deface anysafety signs orwarning decals on your equipment. Observe all safety signs and practice the instructions on
them.
Neverexceed the limits of a piece of machinery. If its ability todo a job, or to do so safely,is in question - DON’T TRY IT.
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #2

I-155 TS2
Operators and Maintenance Instructions
OPERATORS AND MAINTENANCE INSTRUCTIONS
This scraper is a durable piece of equipment and with proper care will yield many years of trouble
free operation. The scraper requires a power source with TWO 4 way (double acting) hydraulic
control valves.
The scraper should be
g
reased at all points where
g
rease fittin
g
s are provided. Connect hydraulic
hoses to the tractor and retract lift cylinders to REMOVE TRANSPORT LOCK PINS, then extend
and retract all cylinders several times to force out any air from the hydraulic cylinders and lines.
Check the oil levels in the tractor hydraulic system and add to maintain the proper level. Care
should be used when addin
g
oil or when disconnectin
g
any oil line to keep all dirt out of the oil as dirt
is a major factor in the failure of hydraulic components.
When the scraper is placed into operation, the operator will have to “feel out” the amount of
depth of cut to obtain maximum loading efficiency. This is usually accomplished by taking a lesser
and more uniform cut; however, some soil conditions such as loose sand may require a “pumping
action” obtained by taking successive deep cuts and lifting out of cut as the tractor begins to lose
power or traction.
1. After 10 hours work, all bolts should be checked and tightened if necessary.
2. Every 10 hours all grease fittings should be lubricated.
3. After 50 hours work, all bolts should be rechecked and tightened if necessary. Check
wheel bearings and adjust if necessary.
4. After 300 hours work, clean and repack wheel bearings and replace, if necessary, cutting
edges, worn pins, etc.
5. Tighten all wheel bolts after first two hours use. Check daily for two weeks. Keep torqued
to 750 ft.lbs.
6. Maintain tire pressure at 45 to 50 psi.
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #3

I-155 TS2
Transport Locks
Key Number Part Number Description
01 A125006 Pin, Safety Snap Pin
02 A123309-83 Link, Transport Lock, Red
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #4

I-155 TS2
Swivel Hitch Assembly Part Number A125223
Key Number Part Number Description
01 A125223-01 Yoke: A-Frame
02 A125223-02 Swivel
03 A125223-03 Bracket: 10 Hole
04 A125223-04 Pin: Main Vertical
05 A125223-05 Spacer: 6”
06 A125223-06 Pin Horizontal
07 A125223-07 Bushing
08 A125223-08 Seal: O-ring
09 A125223-09 Seal: O-ring
10 AFH-00028 Grease Fitting: 90°
11 A125223-11 Washer- 1-1/2” For Horizontal Pin
12 A125223-12 Nut: Slotted 1-1/2” NC
13 A125223-13 Spacer: 6”
14 A125223-14 Washer: 2 1/2”
15 A125223-15 Nut: Slotted 2-1/2” NC
16 A125223-16 Sleeve: 2” Rubber
17 A125223-17 Cap: For Vertical Pin
18 A125223-18 Pin: Cotter 3/8 x 5”
19 14505 Grease Fitting Straight
20 8613 Cotter Pin: 5/16 x 2-1/2”
21 A125056-24 Bushing
22 A125056-27 Bushing
23 A123299-07 Pin: Two Ear Draw Bar to Hitch
24 A123299-08 Pin: Four Ear Drawbar to Hitch
25 AFN-00014 1 1/2" Slotted Nut
26 AFP-00001 1/4" X 3" Cotter Pin
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #5

I-155 TS2
Icon Swivel Hitch (Optional) Part Number A125224
Key Number Part Number Description
01 A125224-01 Yoke: A-Frame swivel
03 A125224-03 Bracket: 10 Hole
04 A125224-04 Pin: Main Vertical
05 A125224-05 Spacer: 6”
07 A125224-07 Bushing
08 A125224-08 Seal: O-ring
09 A125224-09 Seal: O-ring
10 A125224-10 O-ring
13 A125224-13 Spacer: 6”
14 A125224-14 Washer: 2 1/2”
15 A125224-15 Nut: Slotted 2-1/2” NC
16 A125224-16 Sleeve: 2” Rubber
17 A125224-17 Cap: For Vertical Pin
18 A125224-18 Pin: Cotter 3/8 x 5”
19 14505 Grease Fitting Straight
20 A125056-24 Bushing
21 AHF-00027 Zerk 45°
22 A123299-07 Pin: Two Ear Drawbar to Hitch
23 A123299-08 Pin: Four Ear Drawbar to Hitch
24 AFN-00014 1 1/2" Slotted Nut
25 AFP-00001 1/4" X 3" Cotter Pin
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #6

I-155 TS2
Apron Assembly
Key Number Part Number Description
01 A123310A Apron Model I-155 TS
02 A16027 Bushing: 2” OD x 1-1/2” ID x 2” Long
03 A123337 Pin: 1-1/2” x 5-3/8”
04 7450 Nut: 3/8” NC
05 AFB-00049 Bolt: 3/8” NC x 3”
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #7

I-155 TS2
FRONT END (s.n. 20412 and up)
Key Number Part Number Description
1 A123329 Front End Assembly
2 A123320-08 Bronze Bushing: 3"ID X 3 1/2 OD X 3"L
3 A123456 Trunion Mount Block
4 AFB-00039 Bolts, 3/4" X 5 1/2"
5 AFW-00002 Lockwasher, 3/4"
6 A123321-09 Pin: Main Frame Attachment
7 A125179 Bushing for Trunion Mount Block
8 A125005 Accumulator
9 A125009 Mounting Brackets
10 A125109A Hose Support
11 A123358 Flanged Bolt Bushing
12 AFB-00079 Bolt: 5/8" X 1 1/2" Gr 8
13 A123320-20 Travel Lock
14 AFB-00021 Bolt: 1" X 5 1/2" NC Gr. 8 (9 Reqd).
15 AFN-00037 Nut: 1" NC Locknut (9 Reqd).
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #8

I-155 TS2
Bowl & Frame Assembly
Blade Bolts Required:
Qty Bolts
A123330 (& Ser) PB9P-NC-088-0275 (12) AFN-00019
A123332L & R PB9P-NC-088-0275 (4) AFN-00019
PB9P-NC-088-0225 (2)
A123357 AFB-00018 (4) AFN-00012
Key Number Part Number Description
1 A123309 Bowl and Frame, Model I-155
2 AFB-00094 Flanged Bolt: 3/8 NC X 1”
3 A123309-62L Cylinder Guard - Left Hand
4 A123309-62R Cylinder Guard - Right Hand
5 A123332L Left Cutting Edge
6 A123330 Center Cutting Edge, Straight 1-1/8” x 12” x 63”
A123330SER Center Cutting Edge, Serrated 1-1/8” x 12” x 63”"
7 A123332R Right Cutting Edge
8 PB9P-NC-088-0275 Plow Bolt 7/8” x 2-3/4”
9 PB9P-NC-088-0225 Plow Bolt 7/8" X 2 1/4"
10 AFB-00018 Bolt, 1” NC x 3” long, 5 per Blade Required
11 A123357 Bank Shaver/router bit Reversible, L & R
12 AFN-00012 Nut: 1” NC, 5 per Blade Required
13 AFN-00019 Nut: 7/8” NC
14 A123309-93 3” Locking Lug for Rear Hitch
15 A123309-96 Pin (2 Reg) for Locking Lug
16 AFP-00001 Pin Cotter, 1/4” x 3”
17 A125006 Safety Snap Pin
18 A125019 Grease Fitting 1/4 x 28.54 long
19 A125026 Bulkhead Nut
20 A123309-89 Single Hole Tab
21 A125022 18” Grease Line
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #9

I-155 TS2
Pushoff Gate Assembly
Key Number Part Number Description
1A14022 Brace
2AFN-00006 Nut: 3/4” NC
3AFB-00037 Bolt: 3/4” NC x 2” Lg.
4AFW-00002 Lockwasher: 3/4”
58100 Lockwasher: 1/2”
6AFN-00015 Nut: 1/2” NC
7A14023 Dirt Shield
8AFB-00015 Bolt: 1/2” NC x 1-1/2”
9A16024 Pushoff Gate: Model I-150
10 A123353 Wear Pad
11 A123305A Pin: 1-1/4 X 2-3/4” for Wear Pad
12 8100 Lockwasher: 1/2”
13 AFB-00033 Bolt: 1/2 NC X 2-1/2”
14 AHF-00028 Grease Fitting: 1/8” NPT -90 degree
15 A6007A Pin: 1-1/4” x 4-1/8” Lg.
16 AFP-00001 Cotter Pin: 1/4 X 3-1/2”
17 A10163 Bushing: 1-3/4” OD x 1-1/4” ID
18 A10164 Roller: 4-1/4 OD X 1-3/4 ID.
19 A123323-21 Pin: 1-1/4 X 4 1/8” Tab Head
20 7036 Bolt: 1/2 NC X 2”
21 A125020 Remote Grease Lines, 32”
22 A125021 Remote Grease Lines, 54”
23 A125019 Grease Fitting 1/4 x 28.54 Long
24 A125026 BulkHead Nut
25 A123323-40 Double Hole Tab
26 7500 1/2" Nut
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #10

I-155 TS2
REAR WHEEL and HUB ASSEMBLY - 7 Hole Spindle
Key Number Part Number Description
01 AFB-00080 Bolt 5/16” NC x 1/2” Lg.
2A14004 Hub Cap
3A12036 Wheel Ass’y. 25” x 25”
A12036-1 Center Dish Weldment, Flat
A12036-2 Six Gussets for Center Dish
4A12041 Side Ring
5A12042 Lock Ring
6A12047 O-Ring
7A10048 Spindle Nut
8A10049A Lock Collar
9A10172 Nut with Lock Pin
10 AFB-00067 Bolt 1-1/4” NF X 7-1/2” Lg.
11 A123350 Spindle
12 A125001 Bearing Cone
13 A125002 Bearing Cup
14 A12051 Lug Nut
15 AFN-00009 Lock Nut: 1-1/4” NF
16 A12035 Hub
17 A12050 Lug
18 A12037 Grease Seal
19 A125003 Bearing Cone
20 A125004 Bearing Cup
21 A14016 Valve Stem
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #11

I-155 TS2
Apron Cylinder 4 x13
Key Number Part Number Description
01 A125050-01 Rod 1-3/4” with welded eye
02 A125050-02 Piston
03 A125050-03 Gland, Threaded
04 A125050-04 Lock Nut, 1-1/8” NF
05 A125050-05 Seal Kit, a-f
5a A125050-05a Nylon Wear Ring
5b A125050-05b FSP Seal
5c A125050-05c O-Ring
5d A125050-05d Backup Washer
5e A125050-05e Hallite Rod Seal
5f A125050-05f Snap-in Rod Wiper
06 A123362 Pin, 1-1/2” with slot for keeper bushing
07 8602 Pin, Cotter1/4” x 2” Zinc
08 A123351 Bushing, retaining flange, 9/16”ID x 3/4”OD, 3/4” L
09 A123363 Pin: 1-1/2” square head
10 AFB-00015 HHCS 1/2”NC x 1-1/2” Gr. 8
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #12

I-155 TS2
LIFT CYLINDER 5 X 20
Key Number Part Number Description
01 A123326-1 Piston Rod: 2-1/2”
02 A123326-2 Barrel Weldment
03 A125159-34 1-3/4 NF Locknut
04 A123324-4 Piston
05 A123324-5 Gland
06 A123324-6 Rod Seal
07 A123324-3 Wear Band
08 A123324-8 Wear Ring
09 A123324-9 Piston Seal
10 A123324-10 O-Ring
11 A123324-11 O-Ring
12 A123324-7 Rod Wiper
AHS-00140 Seal Kit (Items 6-12)
13 A123335 Pin, 2” x 10-1/2” lg.
14 AFP-00001 Cotter Pin, 1-4” x 3”
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #13

I-155 TS2
PUSHOFF CYLINDER 5 X 60 Part No. A125177
Key Number Part Number Description
1A125177-10 Barrel Weldment
2A125177-20 Shaft
3A125177-30 Piston
4A125177-31 Head
5A125176-32 Spacer
6A125175-33 1 1/4” Nylock Nut
8A125177-40 Seal Kit
09 A125175-35 Bearing
10 A125175-36 Snap Ring
11 A125175-37 Grease Zerk
12 A9024 Pin 1-1/4 x 4-3/4 Lg
13 A14033 Pin 1-1/4 x 5 Lg
14 AFP-00001 Cotter Pin 1/4 x 2
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #14

I-155 TS2
Nitrogen over Hydraulic Accumlator
This accumulator is rated at 4,000 psi and is pre-charged at the plant at 2,800 psi. any circuit pressure above
2,800 will bleed off into this accumulator until it reaches 2.11 gallons of hydraulic oil displacement. This
accumulator can be recharged with nitrogen however the accumulator is NOT REBUILDABLE.
Key Number Part Number Description
01 A155H67 Hose, 3/4” x 16” MORB with sweep
02 A125009 Bracket, Welded with bolts
03 A125005 Accumulator Cylinder
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #15

I-155 TS2
Decals
Key Number Part Number Description
01 ADS-00003 Decal Blade Wedge, Gradient
02 ADS-00001 Decal Ashland Logo, Large
03 ADS-00011 Decal Pinch Point,
04 ADS-00004 Decal I-155 Numerals only
05 ADS-00005 Decal “TS”
06 ADS-STRIPEKIT Decal Stripes
07 A123286 Decal Apron opening
09 ADS-00015 Decal “when pulling in tandem"
10 750464 Decal “ Hydraulic Pressure”
11 ADS-00002 Decal Small “Ashland”
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #16

I-155 TS2
Hydraulic Manifold Assembly
IMPORTANT: This Hyd. Manifold was intergrated into production April, 2006 It
replaces A125070 valve.
For older machines see master parts book on Ashlandind.com.
HYDRAULIC MANIFOLD ASSEMBLY
A125174
SETTING THE APRON AND PUSHOFF VALVE
The manifold block containing the pushoff sequence valve cartridge and apron sequence valve cartridge is used
to control two hydraulic circuits with one hydraulic remote. when the tractor hydraulic remote is activated, oil flows first to
the apron cylinders until they are fully extended. Once the cylindersare fully extended, the apron circuits’ hydraulic
pressure begins to increase. Once the pressure threshold is surpassed (which is adjustable. See adjustment section),
the sequence valve diverts the oil flow to the pushoff’s hydraulic circuit. Once the push off is completely extended the
operator then reversesthe tractorshydraulic remote. The counterbalance valve will hold the apron open until the push off
is fully retracted. The Apron sequence valve then opens and allows the apron to close.
Setting the valves:
STEP 1 PUSHOFF SEQUENCE VALVE
Loosen the lock nut (9/16”) on thesequence valve cartridge. Turn the setscrew (4mm) clockwise until the front
apron rises before the push-offbegins to advance. (Earthmover should be empty) Turnthe adjustment screw an
additional 1/4 turn clockwise and tighten jam nut.
STEP 2 Counter Balance VALVE
Loosen the lock nut (9/16”) on thecounterbalance valve cartridge. Turn the setscrew (4mm) counter-clockwise
until the apron holds in a raised position while rear gate is being retracted. Turn adjustment screw anadditional 1/4 turn,
tighten jam nut. DO NOT tighten adjusting screw morethan necessary.
Key Number Part Number Description
01 A125162-01 CounterBalance Cartridge
02 A125162-02 Sequence Cartridge
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #17

I-155 TS2
Hydraulic Valve Assembly Ports
Key Number Description
ASupply Line
BPushoff Cyl. (Rod End)-Apron Cyl., Right side (Rod End)-Supply Line
CPushoff Cylinder (Base End)
DApron Cylinder, Right side, (Base End)
EApron Cylinder, Left side, (Base End)
FApron Cylinder, Left side, (Base End)
CBGB Counterbalance Valve, adjustable
SCGA Sequence Valve, adjustable
GA Pressure test port
GB Pressure test port
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #18

I-155 TS2
Hydraulic Valve Seals
ITEM PART NO. DESCRIPTION
1 AHA-00076 Adapter: Str. Swiv ½ MP X ½ FP. 109 Rest
2 AHA-00043 Adapter: Str. Sw. 1 1/16 M ORB X ½ FP
3 AHA-00048 Adapter: 90 Deg. Swiv. 1 1/16 M ORB X ½ FP
4 AHA-00046 6 ORB Plug
5 AHS-00153 O-ring for 12 M ORB Fitting
6 AHA-00047 Adapter: 90 Deg. XL ¾ MJ X 1 1/16 M ORB
7 AHA-00044 Adapter: 90 Deg. ¾ MJ X 1 1/6 M ORB
8 A125162-02 Valve: Sequence Cartridge for Ver. III & IV
9 A125174 Valve: Manifold Block IV Body
10 A125162-01 Valve: Counterbalance Cartridge for Ver. III & IV
Seal Kits: A125162-01KIT Seal Kit for A125162-01 Valve Cartridge
A125162-02KIT Seal Kit for A125162-02 Valve Cartridge
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #19