Ashland Earthmovers I-110XL2 User manual

I-110XL2
PARTS MANUAL
Ashland Industries Inc.
1115 Rail Drive
P.O. Box 717
Ashland, WI. 54806
Ph: 877-634-4622 Toll Free
Ph: 715-682-4622
Fx: 715-682-9717
www.ashlandind.com
ver 6-06
EARTHMOVERS
Quality
Equipment
since
1953

2
HOW TO ORDER PARTS:
IMPORTANT
Parts must be ordered through your local authorized ASHLAND dealer.
Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER, DESCRIPTION
and QUANTITY needed.
Unless this is done, we cannot provide prompt service or assure shipment of the correct parts.
Page 3. Safety Guidelines
Page 4. Operators and Maintenance Instructions
Page 5. Illustration - Assembly
Page 6. Illustration and Parts List - Gooseneck Frame Assembly
Page 7. Illustration and Parts List - Apron Assembly
Page 8. Illustration and Parts List - Bowl and Frame Assembly
Page 9. Illustration and Parts List - Push Off Gate Assembly
Page 10. Illustration and Parts List - Pole and Axle Assembly
Page 11. Illustration and Parts List - Front Wheel and Hub Assembly
Page 12. Illustration and Parts List - Rear Wheel, Spindle and Hub Assembly
Page 13-15 Illustration and Parts List - Hydraulic Cylinder, 4” x 13”, Apron
Page 16. Illustration and Parts List - Hydraulic Cylinder, 4” x 16”
Page 17. Illustration and Parts List - Hydraulic Cylinder, 4” x 54”
Page 18-23 Identication, Illustration, Parts List and Adjustment - Hydraulic Valve
Page 24. Grease Locations
Page 25-28 Service Manual Appendix
Page 29-30 Troubleshooting
Page 31. Warranty Statement
EARTHMOVERS
INDEX
Model I-110XL Scraper
Ashland Industries weldable replacement parts are availabe to rebuild, modify or
update your scraper to current factory specications.

3
SAFETY SIGNAL WORDS
Note the use of the signal words DANGER, WARNING and CAUTION with the safety mes-
sages. The appropriate signal word for each has been selected using the following guide-
lines:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in
death or serious injury. This signal word is to be limited to the most extreme situa-
tions typically for machine components which, for functional purposes, cannot be
guarded.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result
in death or serious injury, and includes hazards that are exposed when guards are
removed. It may also be used to alert against unsafe practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in
minor or moderate injury. It may also be used to alert against unsafe practices.
GENERAL SAFETY GUIDELINES
Safety of the operator is one of the main concerns in designing and developing a new piece
of equipment. Designers and manufacturers build in as many safety features as possible.
However, every year many accidents occur which could have been avoided by a few sec-
onds of thought and a more careful approach to handling equipment. You, the operator,
can avoid many accidents by observing the following precautions in this section. To avoid
personal injury, study the following precautions and insist those working with you, or for
you, follow them.
Replace any CAUTION, WARNING, DANGER or instruction safety decal that is not readable
or is missing. Location of such decals is indicated in this booklet.
Do not attempt to operate this equipment under the inuence of drugs or alcohol.
Review the safety instructions with all users annually.
This equipment is dangerous to children and persons unfamiliar with its operation. The
operator should be a responsible adult familiar with farm machinery and trained in this
equipment’s operations. Do not allow persons to operate or assemble this unit un-
til they have read this manual and have developed a thorough understanding of
the safety precautions and of how it works.
To prevent injury or death, use a tractor equipped with a Roll Over Protective System
(ROPS). Do not paint over, remove or deface any safety signs or warning decals on your
equipment. Observe all safety signs and practice the instructions on them.
Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely,
is in question - DON’T TRY IT.

4
This scraper is a durable piece of equipment and with proper care will yield many years
of trouble free operation. The scraper requires a power source with TWO 4 way (double
acting) hydraulic control valves.
The scraper should be greased at all points where grease ttings are provided. Connect
hydraulic hoses to the tractor and retract lift cylinders to REMOVE TRANSPORT LOCK
PINS (point A), then extend and retract all cylinders several times to force out any air from
the hydraulic cylinders and lines. Check the oil levels in the tractor hydraulic system and
add to maintain the proper level. Care should be used when adding oil or when discon-
necting any oil line to keep all dirt out of the oil as dirt is a major factor in the failure of
hydraulic components.
When the scraper is placed into operation, the operator will have to “feel out” the
amount of depth of cut to obtain maximum loading efciency. This is usually accomplished
by taking a lesser and more uniform cut; however, some soil conditions such as loose sand
may require a “pumping action” obtained by taking successive deep cuts and lifting out of
cut as the tractor begins to lose power or traction.
1. After 10 hours work, all bolts should be checked and tightened if necessary.
2. Every 10 hours all grease ttings should be lubricated.
3. After 50 hours work, all bolts should be rechecked and tightened if necessary.
Check wheel bearings and adjust if necessary.
4. After 300 hours work, clean and repack wheel bearings and replace, if necessary,
cutting edges, worn pins, etc.
5. Tighten all wheel bolts after rst two hours use. Check daily for two weeks. Keep
torqued to 450 ft. lbs.
OPERATORS AND MAINTENANCE INSTRUCTIONS

5

6
KEY NO. PART NO. DESCRIPTION
1 A10151A Gooseneck frame, s/n 17816 & up
2 AFB-00054 Bolt, 1/2” NC x 3-1/2” w/ 7500 Nut
3 14505 Grease zerk, straight
4 A10152A Pin, Frame attachment, 2” OD x 8-1/16” Long
7 AFB-00069 Bolt, 3/4” x 4-1/2” gr. 8
8 AFN-00030 Nut, 3/4” NC
9 AFW-00002 Lockwasher, 3/4”
10 A10004A Cast socket half, rear
11 A10005A Cast socket half, front w/ zerk hole
12 A2206 Grease zerk, long shank
13 A14039 Bushing, 2.375 OD x 2.00 ID x 2” Long, Grease Passage
14 OPT-00001 Hitch jack

7
KEY NO. PART NO. DESCRIPTION
1 A123340 Apron
2 A123343 Bushing, 2” OD x 1-1/2” ID x 1-3/4” long,
3 AFB-00038 Bolt, 1-1/2” NF x 5-1/2” long
4 AFN-00018 Nut, self lock 1-1/2” NF
5 14505 Grease tting
Apron, I-110XL

8
KEY NO. PART NO. DESCRIPTION
1 A10156
6 7450 Nut, 3/8” NC gr. 5
7 A123332L Left cutting edge, 8” x 22-1/2” x 7/8” Hardened
8 A123331 Center cutting edge, Straight 12” x 54” x 1”, Hardened
A123331SER Center cutting edge, Serrated 12” x 54” x 1”, Hardened
9 A123332R Right cutting edge, 8” x 22-1/8” x 7/8”, Hardened
10 PB9P-NC-088-0275 Plow bolt, 7/8” NC x 2-3/4” (12 req’d)
AFN-00019 Nut: 7/8” NC (12 req’d.)
11 A123338L (Optional) Left Bank Shaver Side Blade, 7/8” holes
12 A123338R (Optional) Right Bank Shaver Side Blade, 7/8” holes
13 PB9P-NC-088-0275 Plow bolt, 7/8” NC x 2-3/4” (6 req’d / blade)
AFN-00019 Nut: 7/8” NC (6 req’d / blade)
14 PB9P-NC-088-0275 Plow Bolt, 7/8” NC x 2-3/4” (4 req’d/shaver blade)
AFN-00019 Nut: 7/8” NC (4 req’d/shaver blade)
PB9P-NC-088-0225 Plow Bolt, 7/8” NC x 2-1/4” (3 req’d/shaver blade)
AFN-00026 Nut, 7/8” Jam (3 req’d/shaver blade)
Blade Kit includes: 7, 8, 9, 10, 13
15 A125019 Greasetting1/4-28x.54”long(1perside)
16 A125026 Bulkhead nut 1/8 n.p.s.m. (1 per side)
17 A123309-89 Single hole tab (1 per side)
18 A125022 18” Grease line (1 per side)
BOWL & FRAME ASSEMBLY

9
I-110XL PUSHOFF GATE
KEY NO. PART NO. DESCRIPTION QTY
1. A10159 Brace (L.H. & R. H. same)
2. AFN-00006 Nut: 3/4” NC
3. AFB-00037 Bolt: 3/4” NC x 2” Lg.
4. AFW-00002 Lockwasher: 3/4”
6. 7500 Nut: 1/2” NC
7. A10171 Dirt Shield
8. AFB-00019 Bolt: 1/2” x 1-1/2” NC Bolt
9. A10160 Pushoff Gate: Model I-110
10. A123306 Roller: Rear Gate
A123307 Bushing” 1-5/8” OD x 1-1/4” ID
10B. A123305A Pin: 1-1/4” x 2-3/4”
10C. A123353 Wear pad
11. AHF-00028 Grease Fitting: 1/8” NPT -90 degree
12. A6007A Pin: 1-1/4” x 4-1/8” Lg.
13. AFP-00001 Cotter Pin: 1/4 X 3-1/2”
14. A10163 Bushing: 1-3/4” OD x 1-1/4” ID
15. A123459 V-Roller: 4-1/4 OD X 1-3/4 ID
16. A123323 Pin: 1-1/4 X 4 1/8” Tab Head
17. A10163 Bushing: 1-3/4” OD x 1-1/4” ID
18. A10164 Roller: 4-1/4 OD X 1-3/4 ID
19. A123305 Pin: 1-1/4 X 2-3/4” w/grease for Roller
20. 8100 Lockwasher: 1/2”
21. AFB-00033 Bolt: 1/2 NC X 2-1/2”
22. A125020 32” grease line 2
23. A123323-40 Double hole tab 2
24. A125026 Bulkhead Nut 4
25. A125021 54” greaseline 2
26.  A125019  greasetting1/4-28.54”long   2

10
KEY NO. PART NO. DESCRIPTION
1 AFB-00005 Bolt, 3/4” NC x 2-1/2”
2 A10035 Ball swivel
3 A14021 Spindle Only Weldable, s/n 17844 & up
4 A10181 Pole, s/n 17844 & up
5 AFB-00056 Bolt, 5/16” x 2-1/2” NC
6 A10034 Pin, 1-1/2” x 6-1/4” lg.
7 A10033 Double lip clevis
8 A10033A Single lip hitch
9 14505 Grease tting
10 A10048 Spindle nut
11 A10049A Lock collar
12 A10172 Nut w/ Lock pin
13 7430 Nut, 5/16” NC
14 AFW-00002 Lockwasher, 3/4”
-A A10192 Yoke hitch rebuild kit - includes thrust block,
thrust collar, yoke, cross shaft (6,15,16,17)
15 A030168-3 Swivel yoke
16 A030172-11 Swivel block
17 A030568-2 Retaining Collar
-B A14021 Spindle (weld on) blank

11
KEY NO. PART NO. DESCRIPTION
1 A14004 Hub cap
2 AFB-00080 Bolt, 5/16 NC x 1/2 lg.
3 A10170 Wheel, 14 x 16.1
4 A14015 Bearing cone ( Timken 644 )
5 A14014 Bearing cup ( Timken 632 )
6 A14010A Hub
7 A14013 Bearing cup ( Timken 742 )
8 A14012 Bearing cone ( Timken 749 )
9 A14011 Grease seal ( CR 42624 )
10 A10176 Stud
11 A10046 Lug nut

12
KEY NO. PART NO. DESCRIPTION
1 A14004 Hub cap
2 AFB-00080 Bolt, 5/16 NC x 1/2 lg.
3 A10039 Wheel, 16 x 26 Drop Center
4 A14015 Bearing cone ( Timken 644 )
5 A14014 Bearing cup ( Timken 632 )
6 A14010A Hub, Blank, less cups + studs
7 A14013 Bearing cup ( Timken 742 )
8 A14012 Bearing cone ( Timken 749 )
9 A14011 Grease seal ( CR 42624 )
10 A10176 Stud
11 A10046 Lug nut
12 A10048 Spindle nut
13 A10049A Lock collar
14 A10172 Nut w/ lock pin
15 A14037 Spindle
17 AFN-00001 Nut: 1” NF Top Lock
18 AFB-00017 Bolt, 1” NF x 6-1/2” lg.

13
ITEM PART ITEM DESCRIPTION
1 A125050-01 Rod 1-3/4” with welded eye
2 A125050-02 Piston
3 A125050-03 Gland, Threaded
4 A125050-04 Lock Nut, 1-1/8” NF
5 A125050-05 Seal Kit, a-f
A125050-05a Nylon Wear Ring
A125050-05b FSP Seal
A125050-05c O-Ring
A125050-05d Backup Washer
A125050-05e Hallite Rod Seal
A125050-05f Snap-in Rod Wiper
If you have 3 capscrew headcap
refer to the next page.
APRON CYLINDER 4”x13”
Part #A125050
s.n. 20750 and above effective 06/03
1* OLD STYLE
The older apron cylinder
can be identied by 3/8”
NPT ports & 3 bolts on
the headcap of the gland.
2* NEW STYLE
The new style, effective
6/25/03, has 7/8” o-ring base
ports & the gland is threaded
into I.D. of the barrel. Identi-
ed by the 2 holes on the end
of the cylinder.

14
MODEL I-110 - TS2
LEFT & RIGHT SIDE APRON CYLINDER 4 X 13
PART NO. A123365
KEY NO. PART NO. DESCRIPTION
1. A123365-05 Cylinder Barrel
2. A300H06 O-Ring: 4” OD x 3/16”
3. A300H11 Head Gland
4. A300H12 Retainer Ring
5. A22H15 O-Ring: 1-1/2” ID x 1/8”
6. A22H15A Backup Washer: 1-1/2”
7. A300H13 Gland Cap
8. A22H18 Capscrew: 1/4” NC x 1”
9. A22H17 Wiper Seal: 1-1/2” ID
10. A123362 Pin, 1-1/2” with slot for keeper bushing
11. 8602 Pin, Cotter1/4” x 2” Zinc
12. A123351 Bushing, retaining ange, 9/16”ID x 3/4”OD, 3/4” L
13. A123365-03 Rod, S/N 20497 + Welded Eye with 1-1/2” Hole
** If your unit has thread block type rod end see following page **
14. A45H05 Piston Gasket: 1”
15. A300H07 Piston: 4” Dia.
16. A300H05 Backup Washer: 4” OD
17. A300H04 Cast Iron Ring: 4” OD
18. A300H03 Piston Nut, 1” NF
19. A123363 Pin: 1-1/2” square head
20 AFB-00015 HHCS 1/2”NC x 1-1/2” Gr. 8
A300H14B Packing Kit, Containing:
(1) A300H04 (1) A22H15
(2) A300H05 (1) A22H15A
(2) A300H06 (1) A22H17
(1) A45H05
Some units prior to this serial num-
ber were upgraded to a H.D. Apron
Cylinder by the customer Please
determine if the cylinder pins are
1-1/2”diameter. If pins are 1” or
1-1/4” and is inserted into a thread
block ear on the rod end please
refer to page next page
IMPORTANT

15
KEY NO. PART NO. DESCRIPTION
1. A175H01 Cylinder Barrel
2. A300H06 O-Ring: 4” OD x 3/16”
3. A300H11 Head Gland
4. A300H12 Retainer Ring
5. A22H15 O-Ring: 1-1/2” ID x 1/8”
6. A22H15A Backup Washer: 1-1/2”
7. A300H13 Gland Cap
8. A22H18 Capscrew: 1/4” NC x 1”
9. A22H17 Wiper Seal: 1-1/2” ID
10. A123345 Up to S/N 20458 -Block Type, 1” Hole
A123310-16 S/N 20459 and Up - Block Type, 1-1/4” Hole
11. AFB-00015 HHCS: 1/2 NC X 1-1/2”
12. A123336 Up to S/N 20458 Pin: Tab Hd. w/Grs. Ftg. 1” x 3-5/8”
A123347 S/N 20459 to 20496 Pin: Tab Hd. w/Grs. Ftg. 1-1/4” x 3-5/8”
13. A175H02 Shaft: 1-1/2” Dia.
14. A45H05 Piston Gasket: 1”
15. A300H07 Piston: 4” Dia.
16. A300H05 Backup Washer: 4” OD
17. A300H04 Cast Iron Ring: 4” OD
18. A300H03 Piston Nut, 1” NF
19. A1217 E Pin: 1” x 3-1/2” ETD-150
20 8100 Lockwasher: 1/2”
21 AFB-00062 Socket Screw: 3/8” NC - 3/4” with Brass Tip
A300H14B Packing Kit, Containing:
(1) A300H04 (1) A22H15
(2) A300H05 (1) A22H15A
(2) A300H06 (1) A22H17
(1) A45H05
LEFT & RIGHT SIDE APRON CYLINDER 4 X 13
PART NO. A123319
Some units prior to this serial num-
ber were upgraded to a H.D. Apron
Cylinder by the customer Please
determine if the cylinder pins are
1-1/2”diameter. If pins are 1” or
1-1/4” and is inserted into a thread
block ear on the rod end please
refer to page next page
IMPORTANT

16
KEY NO. PART NO. DESCRIPTION
1 A45H04 Barrel Assembly
2 A300H06 O-ring, 4” OD x 3/16”
3 A300H11 Head gland
4 A300H12 Retainer ring
5 A22H15 O-ring, 1-1/2” ID x 1/8”
6 A22H15A Backup washer
7 A300H13 Head cap
8 A22H18 Capscrew, 1/4” x 1”
9 A22H17 Wiper seal, 1-1/2” ID
10 8602 Cotter pin, 1/4” x 2”
11 A123383 Pin, 1-1/4” x 7” w/ square head (for units w/Dog Bone, 06/04)
12 A45H03-114 Shaft, 1-1/2” diameter
13 A45H05 Piston gasket, 1” ID
14 A300H07 Piston, 4”
15 A300H05 Backup washer, 4” OD
16 A300H04 Cast iron ring, 4” OD
17 A300H03 Piston nut
18 14505 Grease tting
A300H14B Packing kit containing:
1 - A300H04 2 - A22H15 2 - A300H05
1 - A22H15A 2 - A300H06 1 - A22H17
1 - A45H05
19 030672-33 Dog bone (Not Shown)
20 A125006 Safety Snap Pin (Not Shown)

17
I-110 Pushgate Cylinder Assembly Part No A125175
STANDARD
KEY NO. PART NO. DESCRIPTION
1. A125175-10 Barrel Weldment (1)
2. A125175-20 Shaft (1)
3. A125160-30 Piston (1)
4. A125160-31 Head (1)
5. A125175-32 Spacer (1)
6. A125175-33 1 1/4” Nylock Nut (1)
8. A125160-40 Seal Kit (1)
9. A125175-35 Bearing
10. A125175-36 Snap Ring
11. A125175-37 Grease Zerk (1)
11 yd pushoff 4 x 54 x 2.5
4” BORE X 54” STROKE

18
IMPORTANT: This Hyd. Manifold was intergrated into production April, 2006
It replaces A125070 valve.
For older machines see master parts book on Ashlandind.com.
HYDRAULIC MANIFOLD ASSEMBLY
A125174
S.N. 21403 & above
ITEM # PART NO. DESCRIPTION
1 A125162-01 CENTER BALANCE CARTRIDGE
2 A125162-02 SEQUENCE CARTRIDGE
SETTING THE APRON AND PUSHOFF VALVE
The manifold block containing the pushoff sequence valve cartridge and apron sequence valve car-
tridge is used to control two hydraulic circuits with one hydraulic remote. when the tractor hydraulic remote
is activated, oil ows rst to the apron cylinders until they are fully extended. Once the cylinders are fully
extended, the apron circuits’ hydraulic pressure begins to increase. Once the pressure threshold is sur-
passed (which is adjustable. See adjustment section), the sequence valve diverts the oil ow to the pushoff’s
hydraulic circuit. Once the push off is completely extended the operator then reverses the tractors hydraulic
remote. The counterbalance valve will hold the apron open until the push off is fully retracted. The Apron
sequence valve then opens and allows the apron to close.
Setting the valves:
STEP 1 PUSHOFF SEQUENCE VALVE
Loosen the lock nut (9/16”) on the sequence valve cartridge. Turn the setscrew (4mm) clockwise
until the front apron rises before the push-off begins to advance. (Earthmover should be empty) Turn the
adjustment screw an additional 1/4 turn clockwise and tighten jam nut.
STEP 2 Counter Balance VALVE
Loosen the lock nut (9/16”) on the counterbalance valve cartridge. Turn the setscrew (4mm) coun-
ter-clockwise until the apron holds in a raised position while rear gate is being retracted. Turn adjustment
screw an additional 1/4 turn, tighten jam nut. DO NOT tighten adjusting screw more than necessary.

19
Grease Locations
Grease Twice a Day

20
MAINTENANCE CHECKLIST
1. Grease all zerks.
a) Every 8 hours of operation.
b) See Lubrication Points section on following page.
2. Greasing the hubs.
a) Re-pack wheel bearings after 600 hrs of operation.
b) Completely clean grease out of hub and bearings every
1200 hours of opera- tion.
3. Check tire pressure.
a) 20.5 - 25, 12-ply tire requires a tire pressure of 35-40 psi on a rear machine,
40-50 on a front machine.
4. Check all pins for signs of wear.
a) Daily
5. Check wheel lug nut torque.
a) After rst 2 hours of operation.
b) Recheck daily for next 2 weeks.
c) Tighten wheel lug nuts in a star pattern.
d) Torque wheel lug nuts to 450 ft-lbs.
6. Check and retighten all bolts.
a) After initial 10 hours of use.
b) Again after 50 hours of use.
c) See Torque Specications on following page.
7. Inspect cutting edges.
a) Daily
b) Replace cutting edges when center blade has been worn to approximately 6”
and side edges worn to approximately 4”.
CAUTION! Failure to replace worn cutting edges may result in unnecessary
wear to the earthmover sides and oor.
Note: Please specify left or right “L” shaped cutting edges when ordering replacements.
!