Ashland Earthmovers I-180TS2 User manual

1
Ashland Industries Inc.
1115 Rail Drive
P.O. Box 717
Ashland, WI. 54806
877-634-4622 Toll Free - phone
715-682-4622 phone
715-682-9717 fax
www.ashlandind.com
I-180TS2
PARTS MANUAL
Ver. 0209

I-180TS2
IMPORTANT
Please locate red Transport Links and remove prior
to operation. Retract Lift Cylinder Circuit, Remove
Safety Snap Pin, Remove link and replace into
storage position as shown in figure 2. Do not use
Transport Locks until scraper is completely empty
of soil.
Reinstall Safet
y
Sna
p
Pins.
Transport Links
Ashland Industries Toll-free:877-634-4622 Fax:[phone]
Page #1

I-180TS2
HOW TO ORDER PARTS:
IMPORTANT
Parts must be ordered through your local authorized ASHLAND dealer.
Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER, DESCRIPTION
and QUANTITY needed.
Unless this is done, we cannot provide prompt service or assure shipment of the correct
parts.
A
shland Industries weldable replacement parts are available to rebuild, modify or update your
scraper to current factory specifications.
Index
Page 4. Operators and Maintenance Instructions
Page 5. Safety Guidelines
Page 6. Illustration – Assembly
Page 7. Complete Yoke Type Hitch
Page 8. Front Section Frame
Page 9. Lift Cylinder 5 ½ X 20
Page 10. Apron Assembly
Page 11. Apron Cylinder
Page 12.-13. Bowl and Frame Assembly
Page 14.-15. Pushoff Gate Assembly
Page 16. Push Off Cylinder
Page 17. Wheel and Brake Assembly
Page 18. Hydraulic Valve-Identification, Illustration, Parts List and Adjustment
Page 19. Hydraulic Schematic
Page 20. Grease Locations
Page 21.-25. Service Manual Appendiix
Page 26. Warranty Statement
How to Order Parts
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Page #2

I-180TS2
OPERATORS AND MAINTENANCE INSTRUCTIONS
This scraper is a durable piece of equipment and with proper care will yield many years
of trouble free operation. The scraper requires a power source with TWO 4 way
(double acting) hydraulic control valves.
The scraper should be greased at all points where grease fittings are provided.
Connect hydraulic hoses to the tractor and retract lift cylinders to REMOVE
TRANSPORT LOCK PINS, then extend and retract all cylinders several times to force
out any air from the hydraulic cylinders and lines. Check the oil levels in the tractor
hydraulic system and add to maintain the proper level. Care should be used when
adding oil or when disconnecting any oil line to keep all dirt out of the oil as dirt is a
major factor in the failure of hydraulic components.
When the scraper is placed into operation, the operator will have to “feel out” the
amount of depth of cut to obtain maximum loading efficiency. This is usually
accomplished by taking a lesser and more uniform cut; however, some soil conditions
such as loose sand may require a “pumping action” obtained by taking successive deep
cuts and lifting out of cut as the tractor begins to lose power or traction.
1. After 10 hours work, all bolts should be checked and tightened if necessary.
2. Every 10 hours all grease fittings should be lubricated.
3. After 50 hours work, all bolts should be rechecked and tightened if necessary.
Check wheel bearings and adjust if necessary.
4. After 300 hours work, clean and repack wheel bearin
g
s and replace, if necessary,
cutting edges, worn pins, etc.
Operators and Maintenance Instructions
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Page #3

I-180TS2
SAFETY SIGNAL WORDS
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate signal
word for each hasbeen selected using the following guidelines:
DANGER: Indicates an imminently hazardous situation that, if notavoided,will resultin death or serious injury.
This signal word is to be limited to the mostextreme situationstypically for machine components which, for functional
purposes,cannot be guarded.
WARNING: Indicates a potentially hazardous situation that,if not avoided, could result in death orserious injury,
and includes hazards thatare exposed when guardsare removed. It may also be used to alert against unsafe
practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, mayresult in minor ormoderate injury.
It may also be used to alert against unsafe practices.
GENERAL SAFETY GUIDELINES
Safety of the operator is one ofthe main concernsin designing and developing a new piece of equipment. Designers and
manufacturers build in as many safety features as possible. However, every year many accidents occur which could hav
e
been avoided by a few seconds of thoughtand a more careful approach to handling equipment. You, the operator, can
avoid many accidents byobserving the following precautions in thissection. To avoid personal injury, study the following
precautions and insist those working with you, or for you,follow them.
Replace any CAUTION,WARNING, DANGER or instruction safety decal that is notreadable or is missing. Location of
such decals is indicated in this booklet.
Do not attempt to operate thisequipment under the influence ofdrugs or alcohol.
Review the safety instructions with all users annually.
This equipment is dangerousto children and persons unfamiliar with its operation. The operator should be a responsible
adult familiar with farmmachinery and trained in this equipment’s operations. Do not allow persons to operate or
assemble this unit until they have read this manual and have developed a thorough understanding of the safety
precautions and of how it works.
To prevent injuryor death, use a tractor equipped with a Roll Over Protective System (ROPS). Do not paint over, remove
or deface any safety signs or warning decalson your equipment. Observe all safety signs and practice the instructionson
them.
Never exceed the limits of a piece of machinery. If its ability to do a job,or to do so safely, is in question - DON’T TRY IT.
Safety Guidelines
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I-180TS2
Illustration Assembly
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I-180TS2
Icon Swivel Hitch Part No. A125224
Key Number Part Number Description
1A125224-01 Yoke: A-Frame swivel
2A125224-03 Bracket: 10 Hole
3A125224-04 Pin: Main Vertical
4A125224-05 Spacer: 6”
5A125224-07 Bushing
6A125224-08 Seal: O-ring
7A125224-09 Seal: O-ring
8A125224-40 Weld-on Ring
9A125224-13 Spacer: 6”
10 A125224-14 Washer: 2 1/2”
11 A125224-15 Nut: Slotted 2-1/2” NC
12 A125224-16 Sleeve: 2” Rubber
13 A125224-17 Cap: For Vertical Pin
14 A125224-18 Pin: Cotter 3/8 x 5”
15 14505 Grease Fitting Straight
16 A125057-02A Bushing
17 A125224-19 Bushing: Flanged 5.91" ID
18 A123299-08 Pin: Four Ear Drawbar to Hitch 1 1/2" X 12 5/8" L
19 A123299-07 Pin: Two Ear Drawbar to Hitch 1 1/2" X 12 5/8" L
20 AFN-00014 Nut: 1 1/2" Slotted
21 AFP-00001 Pin: Cotter 1/4 X 3
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I-180TS2
Front Section Frame
Key Number Part Number Description
1A123320 Front Section
2A123320-08 2” ID x 3-1/2” OD x 3” long bronze bushing
3A123456 Trunion mount block
4AFB-00039 "Bolt, 3/4” NC x 5-1/2” long, gr. 8"
5AFW-00002 3/4” lock washer
6A123320-20 Travel Lock
7A125005 Accumulator
8A125009 Mounting brackets
9A125109A Hose Support
10 A125179 Trunion Bushing
11 AFB-00021 1x5-1/2 NC Gr 8 Bolt
12 AFN-00037 1” NC Locknut
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I-180TS2
Lift Cylinder 5-1/2 x 20 Part No. 125044
Key Number Part Number Description
1A123326-1 Piston Rod: 2-1/2”
2A125044-02 "Barrel Weldment, 5-1/2”"
3A125159-34 1-3/4 NF Locknut
4A125044-04 "Piston, 5-1/2”"
5A125044-05 "Gland, 5-1/2”"
6A123324-6 Rod Seal
7A123324-3 Wear Band ID for Gland
8A125044-10 "Wear Ring, 5-1/2”"
9A125044-15 "Piston Seal, 5-1/2”"
10 A123324-10 "O-Ring, ID of Piston"
11 A125044-20 "O-Ring, OD of Gland"
12 A123324-7 Rod Wiper
A125044-40 Seal Kit (Items 6-12)
13 A123335 Pin, 2" X 10 1/2" Lg.
14 AFP-00001 Cotter Pin, 1/4" X 3"
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I-180TS2
Apron Assembly
Key Number Part Number Description
1A123322 Apron Model I-180-TS
2A123299-10 "Bushing, 2- 2/8” O.D. x 2” I.D. x 1-1/2” long with grease
groove"
3A123322-14 "Pin: 2” x 3-3/4” long, For Apron cyl rod end"
4A123358 Flanged Bolt Bushing
5AFB-00079 Bolt: 5/8 X 1 1/2"
6A123321-109 Apron Pivot Pin w/grease zerk
7AFB-00012 1/2” Bolt 1/2 X 4 1/2"
8750500 1/2” lock nut
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I-180TS2
Apron Cylinder I-180TS2 Part No. A125065
Key Number Part Number Description
1A125065-1a O-RING (-248)
2A125065-1b B/U RING 5” OD X 1-8” C.S. (-248)
3A125065-2 ROD SEAL U-CUP
4AHS-00096 WIPER SEAL
5A125065-4 WEAR RING
6A123324-9 PISTON SEAL = PSP TYPE
7A125065-6 WEAR RING
8A125065-01 BARREL
9A125065-02 HEAD
10 AFN-00018 LOCK NUT
11 A125065-04 ROD
12 A125065-03 PISTON
13 A123322-09 Pin: Apron cylinder barrel end
A125065-05 "SEAL KIT, INCLUDES ITEMS 1 - 7"
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I-180TS2
Bowl & Frame Assembly Illustration
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Page #11

I-180TS2
Bowl & Frame Assembly Parts I-180TS2
Key Number Part Number Description
1A123321 Bowl and frame assembly
2AFB-00094 Flanged Bolt: 3/8” NC x 1” long
3A123369-1L Left side dirt shield
4A123369-1R Right side dirt shield
5A125018 Bushing: 2-3/8” OD x 2” ID x 1-1/4 Lg
6A125103 "Left & Right Straight Corner Blade
7A125072* "Center blade, 18” Straight, reversible"
A125072-SER* "Center blade, 18” dbl serrated, reversible"
8PB1P-NC-100-0275 Plow bolt: 1” NC x 2-3/4” long
9AFP-00001 Cotter Pin
10 AFN-00012 Nut: 1” NC
11 A123357 "Bank shaver/router bit, reversible, L & R"
12 AFB-00027 Bolt: 3/8 X 1 1/2
13 AFB-00018 Bolt: 1” NC x 3” long (5 per router blade)
14 AFB-00109 Bolt: 1-1/4” NF x 9” long (9)
15 AFN-00032 Nut: 1-1/4” ??NF
16 A123321-65 Axle mount
17 A123335 Lift cylinder pin
18 A123321-09 Main frame pin
19 A123358 Flanged bolt bushing
20 AFB-00079 Bolt: 5/8” x 1 1/2” long
21 A123321-98 Pins
22 A123321-89 Pin Keeper
23 A123321-107 Weld in Apron Boss
24 A123369-13 Dirt Shield Flap
25 A125006 Safety Snap Pin 1/4 x 2-1/4 with sq retainer
26 7450 3/8 NC Nut
27 AFW-00010 3/8 Flat Washer
28 A125020 32" Grease Line
29 A125026 3/8 NF Bulkhead Nut
30 A125019 Grease Fitting 1/4 - 28 X 54" L
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I-180TS2
Pushoff Assembly
Key Number Part Number Description
1A123323 Pushoff Assembly
2A125023 Grease line, Outside floor roller 48"
3A123323-21 Pin: 1-1/4” x 4-1/8” long
4AFP-00001 Cotter Pin: 1/4" x 3"
5A10163 Bushing: 1-3/4” O.D. x 1-1/4” I.D.
6A10164 Roller
7AFW-00015 Washer
8A123323-24 Roller
9A123323-24B Bushing: 2 ID X 2.5 OD
10 A123323-09 Spacer
11 A123323-23 Pin: Upper Roller 2 x 7 7/8
12 A123358 Pin Keeper
13 AFB-00079 Bolt: 5/8" x 1 1/2"
14 AFB-00103 1 x 12 Bolt
15 AFW-00019 Wedge Washer
16 A123323-48 Wedge Spacer
17 A123323-35 Bottom Support
18 AFB-00060 Bolt: 3/4” NF x 2” long
19 A123364 Slide Guide Box
20 A123323-36 Top Support
21 8110 5/8 Lock Washer
22 A125022 "Grease line, v-roller 18”"
23 A123364-08 Plastic slide
24 AFN-00009 1 1/4 NF Locknut
25 6684 5/8 x 2 NC gr. 8 Bolts
26 7530 5/8 NC gr. 8 Nuts
27 AFN-00023 JamNut: 3/4” NF
28 AFN-00001 NF Nut Lock 1” NF
29 A125026 Bulk Head Nut
30 A123364-3 Shim Plate
31 AFB-00076 Bolt: 1 1/4 NF X 4
32 AFB-00075 Bolt: 1 1/4 NF X 5
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I-180TS2
Pushoff Cylinder 4" Bore x 60" Stroke Part No. A125178
Key Number Part Number Description
1A123360-01 BARREL
1A123360-10 O-RING
1A123360-11 WEAR RING
1A123360-12 ROD SEAL
1A123360-13 WIPER
1A123360-14 O-RING
1A123360-15 BACK-UP RING
1A123360-16 "SEAL KIT, INCLUDES ITEMS 8 - 15"
2A123323-38 Rod End Pin 5-1/16 x 1-1/2
2A123323-41 Barrel End Pin 4-9/16 x 1-1/2
8AFP-00001 1/4 x 3 Cotter Pin
1A123360-02 ROD
1A125178-35 Bushing
1A125178-36 Snap ring
114505 Grease Fitting 1/8 NPT st
1A123360-03 PISTON
1A123360-04 GLAND
1A123360-05 LOCK NUT
1A123360-06 SCREW
1A123360-07 SPACER SLEEVE
1A123360-08 PISTON SEAL
1A123360-09 WEAR RING
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I-180TS2
Wheel Assembly
Key Number Part Number Description
1A125008 Outer Seal CRWH!
2A123359-03 Cap-Seal Mount
3A125016 Outer Bearing Cone 77375
4A125017 Outer Bearing Cup 77675
5A125013 Spindle Nut
6A125015 Inner Bearing Cup
7A125014 Inner Bearing Cone
8A125007 Inner Seal CRSHA1
9A123368 Axle
10 A12042 Lock Ring
11 A12041 Side Ring
12 A12047 O-Ring
13 A12043 Collar
14 A123359-04 25 X 25 Wheel/Hub
15 AFB-00082 5/16 X 1 1/2 Bolt for Hubcap
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I-180TS2
Grease Locations
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I-180TS2
IMPORTANT: This Hyd. Manifold was integrated into production April,
2006 It replaces A125070 valve.
For older machines see master parts book on Ashlandind.com.
HYDRAULIC MANIFOLD ASSEMBLY
A125174
SETTING THE APRON AND PUSHOFF VALVE
The manifold block containing the pushoff sequence valve cartridge and apron sequence valve
cartridge is used to control two hydraulic circuits with one hydraulic remote. When the tractor hydraulic
remote is activated, oil flows first to the apron cylinders until they are fully extended. Once the cylinders
are fullyextended, the apron circuit’s hydraulic pressure begins to increase. Once the pressure threshold
is surpassed (which is adjustable, see adjustment section), the sequence valve diverts the oil flow to the
pushoff’s hydraulic circuit. Once the push off is completely extended, the operator then reverses the
tractor’shydraulic remote. The counterbalance valve will hold the apron open until the push off is fully
retracted.The Apron sequence valve then opens and allows the apron to close.
Setting the valves:
STEP 1 PUSHOFF SEQUENCE VALVE
Loosen the lock nut(9/16”)on the sequence valve cartridge. Turn the setscrew (4mm) clockwise
until the front apron rises before the push-off begins to advance. (Earthmover should be empty) Turn the
adjustmentscrew an additional 1/4 turn clockwise and tighten jam nut.
STEP 2 Counter Balance VALVE
Loosen the lock nut(9/16”) on the counterbalance valve cartridge. Turn the setscrew (4mm)
counter-clockwise until the apron holds in a raised position while reargate is being retracted. Turn
adjustmentscrew an additional 1/4 turn, tighten jam nut. DONOT tighten adjusting screw more than
necessary.
Hydraulic Manifold Assembly
Key Number Part Number Description
1A125162-01 Counter Balance Cartridge
2A125162-02 Sequence Cartridge
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Page #17

I-180TS2
Hydraulic Valve Assembly Ports
Key Number Description
ASupply Line
bPushoff Cyl. (Rod End)-apron Cyl., Right side (Base
End) - Supply Line
CPushoff Cylinder, (Base end)
DApron Cylinder, Right side, (Rod end)
EApron Cylinder, Left side, (Base end)
FApron Cylinder, Left side, (Rod end)
CBGB Counterbalance Valve, adjustable
SCGA Sequence Valve, adjustable
GA Pressure test port
GB Pressure test port
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Page #18

I-180TS2
Hydraulic Valve Seals
ITEM PART NO. DESCRIPTION
1 AHA-00076 Adapter: Str. Swiv ½ MP X ½ FP. 109 Rest
2 AHA-00043 Adapter: Str. Sw. 1 1/16 M ORB X ½ FP
3 AHA-00048 Adapter: 90 Deg. Swiv. 1 1/16 M ORB X ½ FP
4 AHA-00046 6 ORB Plug
5 AHS-00153 O-ring for 12 M ORB Fitting
6 AHA-00047 Adapter: 90 Deg. XL ¾ MJ X 1 1/16 M ORB
7 AHA-00044 Adapter: 90 Deg. ¾ MJ X 1 1/6 M ORB
8 A125162-02 Valve: Sequence Cartridge for Ver. III & IV
9 A125174 Valve: Manifold Block IV Body
10 A125162-01 Valve: Counterbalance Cartridge for Ver. III & IV
Seal Kits: A125162-01KIT Seal Kit for A125162-01 Valve Cartridge
A125162-02KIT Seal Kit for A125162-02 Valve Cartridge
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Page #19