Ashland Earthmovers I-155XL2 User manual

Earthmovers
ver. 0811
1115 Rail Drive
P.O. Box 717
Ashland, WI U.S.A.
Toll Free: [phone]
Business: [phone]
Fax: [phone]
wwwww.ashlandind.com
www.scraperdrawbar.com

ASHLAND SCRAPERS
Serial Number
WELCOME TO OUR NEW CUSTOMERS!
T
hankyou for your purchase of an Ashland scraper and the confidence you have placed in us to
handle your earthmoving projects. Years of research, testing and successful application have
been spent to ensure quality and maximum performance for our customers. Please read and
understand this manual before attempting to attach or operate this scraper. This manual should
always remain with the machine. Be sure and fill out and send in the owners re
g
istration form at
the beginning of this manual, or you may fill out the form on-line by
g
oin
g
to ashlandind.com and
click on “Register your Machine” at the bottom of the page.
SCRAPER ID NUMBER
T
he serial number plate for the scraper is located on the ri
g
ht rear area of the scraper. The
letter and numbers stamped identify the serial number, model number and capacity of the
scraper. Please record this serial number for use in orderin
g
parts, warrantee issues and to trace
your equipment if it is ever stolen.
References to serial number breaks on parts are located in the manual with a reference sequence
of XXXXX-XXXXX. The be
g
innin
g
number records the serial number start of the use of that part.
T
he endin
g
number is the final serial number use of the part within this machine.
PHONE : [phone] Fax: [phone]
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #1

ASHLAND SCRAPERS
How to Order Parts
IMPORTANT
Parts must be ordered through your local authorized ASHLAND dealer.
Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER,
DESCRIPTION and QUANTITY needed.
Unless this is done, we cannot provide prompt service or assure shipment of the correct
parts.
Ashland Industries weldable replacement parts are available to rebuild, modify or update
your scraper to current factory specifications.
PHONE : [phone] Fax: [phone]
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #2

ASHLAND SCRAPERS
Operators and Maintenance
T
his scraper is a durable piece of equipment and with proper care will yield many years of trouble free
operation. The scraper requires a power source with TWO 4 way (double acting) hydraulic control
valves.
The scraper should be greased at all points where
g
rease fittin
g
s are provided. Check the oil levels in
the tractor hydraulic system and add to maintain the proper level. Care should be used when adding oil
or when disconnecting any oil line to keep all dirt out of the oil as dirt is a major factor in the failure of
hydraulic components.
When the scraper is placed into operation, the operator willhave to “feel out” the amountofdepth of
cut to obtain maximum loading efficiency. This is usually accomplished by taking a lesser and more
uniform cut; however, some soil conditions such as loose sand may require a “pumping action” obtained
by taking successive deep cuts and lifting out of cut as the tractor begins to lose power or traction.
1. After 10 hours work, all bolts should be checked and tightened if necessary.
2. Every 10 hours all grease fittings should be lubricated.
3. After 50 hours work, all bolts should be rechecked and tightened if necessary. Check wheel
bearings and adjust if necessary.
4. After 300 hours work, clean and repack wheel bearings and replace, if necessary, cutting edges,
worn
p
ins
,
etc.
PHONE : [phone] Fax: [phone]
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #3

ASHLAND SCRAPERS
Safety Guidelines
SAFETY SIGNAL WORDS
Note the use ofthe signal words DANGER, WARNING and CAUTION with the safety messages. The
appropriate signal word for eachhas been selected using the following guidelines:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death
or serious injury. This signal word is to be limited to the most extreme situations typically for
machine components which, for functional purposes, cannot be quarded.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in
death or serious injury, and includes hazards that are exposed when guards are removed. It
may also be used to alert against unsafe practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor
or moderate injury. It may also be used to alert against unsafe practices.
GENERAL SAFETY GUIDELINES
Safety of the operator is one of the main concerns in designing and developing a new piece of
equipment. Designers and manufacturers build in as many safety features as possible. However, every
year many accidents occur which could have been avoided by a few seconds of thought and a more
careful approach to handling equipment. You, the operator, can avoid many accidents by observing the
following precautions in this section. To avoid personal injury, study the following precautions and insist
those working with you, or for you, follow them.
Replace any CAUTION, WARNING, DANGER or instruction safety decal that is not readable or is missing.
Location of such decals is indicated in this booklet.
Do not attempt to operate this equipment under the influence of drugs or alcohol.
Review the safety instructions with all users annually.
This equipment is dangerous to children and persons unfamiliar with its operation. The operator should
be a responsible adult familiar with farm machinery and trained in this equipment’s operations. Do not
allow persons to operate or assemble this unit until they have read this manual and have
developed a thorough understanding of the safety precautions and of how it works.
To prevent injury or death, use a tractor equipped with a Roll Over Protective System (ROPS). Do not
paint over, remove or deface any safety signs or warning decals on your equipment. Observe all safety
signs and practice the instructions on them.
Never exceed the limits of a piece ofmachinery. If its abilityto do a
j
ob, or to do so safely, is in question
- DON’T TRY IT.
PHONE : [phone] Fax: [phone]
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #4

ASHLAND SCRAPERS
XL Assembly
PHONE : [phone] Fax: [phone]
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #5

ASHLAND SCRAPERS
Gooseneck Frame Assembly (155)
KEY PART DESCRIPTION
1A14001B Gooseneck Frame
2AFB-00079 Bolt, 5/8 NC X 1 1/2" Gr 8
3AHF-00028 Fitting Grease 90° 1/8 NPT
4A123321-09 Pin, Main Frame
5A125006 Safety Link Pin
6A123230-20 Travel Lock
7AFB-00025 Bolt, 7/8”NC x 5” Lg. Grade 8
8AFN-00019 Nut, 7/8”NC"
98125 Lockwasher 7/8”
10 A14002 Cast Socket Half - Rear
11 A14003 Cast Socket Half - Front w/Zerk Hole
12 A2206 Grease Zerk - Long Shank
13 A123320-08 Bushing, 3 ID X 3.5 OD X 3"
14 OPT-00001 Hitch Jack
15 A123321-89 Bushing Pin Keeper
PHONE : [phone] Fax: [phone]
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #6

ASHLAND SCRAPERS
Apron Assembly (155-1200)
KEY PART DESCRIPTION
1A123310A Apron Model 155
2A16027 Bushing: 2” OD x 1-1/2” ID x 2” Long
3A123337 Pin: 1-1/2” x 5-3/8”
47450 Nut: 3/8” NC
5AFB-00049 Bolt: 3/8” NC x 3”
PHONE : [phone] Fax: [phone]
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #7

PHONE : [phone] Fax: [phone]
Bowl & Frame Assembly (155-175-1200)
KEY PART DESCRIPTION
1A123309 Bowl and Frame Model 155-1200
2AFB-00094 Flanged Bolt: 3/8 NC X 1"
3A123309-62L Apron Cylinder Guard - Left Side
4A123309-62R Apron Cylinder Guard - Right Side
5A123332L Left Cutting Edge-8" X22 1/2" X 7/8" Hardened
6A123330 Center Cutting Edge, 1 1/8 X 12" X 63"
A123330-SER Center Currint Edge, (Optional) Serrated, 1 1/8 X 12" X 63"
7A123332R Right Cutting Edge-8" X 22 1/2" X 7/8" Hardened
8PB9P-NC-088-0275 "Plow bolt, 7/8” NC x 2-3/4”
9AFB-00018 Bolt: 1" NC X 3" L
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #8

ASHLAND SCRAPERS
Bowl & Frame Assembly (155-175-1200)
KEY PART DESCRIPTION
10 A123357 Bank Shaver/Router Bit, Reversible, L & R
11 AFN-00012 Nut: 1" NC
12 AFN-00019 Nut: 7/8" NC
13 A125019 Grease Fitting 1/4 x 28.54 Long
14 A125026 Bulkhead nut 1/8 n.p.s.m.
15 A123309-89 Single Hole Tab
16 A125022 18" Grease Line
17 PB9P-NC-088-0225 "Plow bolt, 7/8” NC x 2-1/4”
PHONE : [phone] Fax: [phone]
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #9

PHONE : [phone] Fax: [phone]
Push Off Assembly(155-175-1200)
KEY PART DESCRIPTION SN 155XL2
1A14022 Brace
2AFN-00006 Nut: 3/4” NC
3AFB-00037 Bolt: 3/4” NC x 2” Lg.
4AFW-00002 Lockwasher: 3/4”
58100 Lockwasher: 1/2”
6AFN-00015 Nut: 1/2” NC
7A14023 Dirt Shield
8AFB-00015 Bolt: 1/2” NC x 1-1/2”
9A16024 Pushoff Gate: Model 150-155-1200
A123353 Wear Pad XXXXX-22683
10 A123306 Roller: Rear Gate 22684-XXXXX
10a A123307 Bushing 22684-XXXXX
A123305A Pin: 1-1/4 X 2-3/4” for Wear Pad XXXXX-22683
11 A123305 Pin: 1-1/4 X 3 1/2 22684-XXXXX
12 8100 Lockwasher: 1/2”
13 AFB-00033 Bolt: 1/2 NC X 2-1/2”
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #10

ASHLAND SCRAPERS
Push Off Assembly(155-175-1200)
KEY PART DESCRIPTION SN 155XL2
14 AHF-00028 Grease Fitting: 1/8” NPT -90 degree
15 A6007A Pin: 1-1/4” x 4-1/8” Lg.
16 AFP-00001 Cotter Pin: 1/4 X 3-1/2”
17 A10163 Bushing: 1-3/4” OD x 1-1/4” ID
18 A10164 Roller: 4-1/4 OD X 1-3/4 ID.
19 A123323-21 Pin: 1-1/4 X 4 1/8” Tab Head
20 7036 Bolt: 1/2 NC X 2”
21 A125020 Remote Grease Lines, 32”
22 A125021 Remote Grease Lines, 54”
23 A125019 Grease Fitting 1/4 x 28.54 Long
24 A125026 BulkHead Nut
25 A123323-40 Double Hole Tab
26 7500 1/2" Nut
PHONE : [phone] Fax: [phone]
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #11

ASHLAND SCRAPERS
Pole & Axle Assembly (155-175)
KEY PART DESCRIPTION
1AFB-00018 Bolt, 1" NC X 3" Lg.
2A14017 Ball Swivel
3A14021 Spindle, weld on
4A123375 Pole W/20.5 X 25 Tires
5AFN-00040 Nut, Swivel Pin
6600055 Pin, Swivel Hitch
7A17511 Swivel Hitch, Double Lip
8A17510 Swivel Hitch Single Lip
914505 Grease Fitting
10 A10048 Spindle Nut
11 A10049A Lock Collar
12 A10172 Nut with Lock Pin
13 A123232A Swivel Hitch Rebuild Kit, includes items 5,6,15,16,17
14 AFW-00006 Lockwasher 1"
15 A123232-3 Hitch: Yoke Assembly
16 A123232-2 Swivel Block 4x6x3
17 A123232-1 Hitch: Retaining Collar
PHONE : [phone] Fax: [phone]
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #12

ASHLAND SCRAPERS
Front Wheel Assembly (155)
KEY PART DESCRIPTION
1AFB-00080 Bolt 5/16” NC x 1/2”
2A14004 Hub Cap
3A14006A Wheel 14” x 25” 10 hole
4A14007A Side Ring for 17” x 25” Wheel
5A14008 “O” Ring
6A14009 Lock Ring
7A10046 Lug Nut
8A14010 Hub
9A10176 Stud
10 A14011 Grease Seal
11 A14012 Bearing Cone
12 A14013 Bearing Cup
13 A14014 Bearing Cup
14 A14015 Bearing Cone
15 A14016 Valve Stem
PHONE : [phone] Fax: [phone]
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #13

ASHLAND SCRAPERS
Rear Wheel Assembly (155-175-1200)
KEY PART DESCRIPTION
1AFB-00080 Bolt 5/16” NC x 1/2” Lg.
2A14004 Hub Cap
3A12036 Wheel Ass’y. 25” x 25”
4A12041 Side Ring
5A12042 Lock Ring
6A12047 O-Ring
7A10048 Spindle Nut
8A10049A Lock Collar
9A10172 Nut with Lock Pin
10 AFB-00067 Bolt 1-1/4” NF X 7-1/2” Lg.
11 A123350 Spindle
12 A125001 Bearing Cone
13 A125002 Bearing Cup
14 A12051 Lug Nut
15 AFN-00009 Lock Nut: 1-1/4” NF
16 A12035 Hub
17 A12050 Lug
18 A12037 Grease Seal
19 A125003 Bearing Cone
20 A125004 Bearing Cup
21 A14016 Valve Stem
PHONE : [phone] Fax: [phone]
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #14

ASHLAND SCRAPERS
Apron Cylinder (#A125050) 4" X 13"
KEY PART DESCRIPTION
A125050 APRON CYLINDER 4" X 13"
1A125050-01 Rod 1-3/4” with welded eye
2A125050-02 Piston
3A125050-03 Gland, Threaded
4A125050-04 Lock Nut, 1-1/8” NF
5A123351 Pin Keeper Bushing
6AFB-00019 1/2" x 1 1/2" Gr 8 Bolt
7A123362 Pin: Cyl. Rod End 1 1/2 X 4 1/2 w/ Tab
8A123363 Pin: Cyl. Base End 1 1/2 X 4 1/8"
9A125050-06 Cylinder Barrel
10 8602 Cotter Pin: 1/4 X 2
A125050-05 Seal Kit Containing (a-f)
a Nylon Wear Ring
b FSP Seal
c O-Ring
d Backup Washer
e Hallite Rod Seal
f Snap in Rod Wiper
PHONE : [phone] Fax: [phone]
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #15

ASHLAND SCRAPERS
Lift Cylinder (#A520H275) 5" X 20"
KEY PART DESCRIPTION
1A80H35 Barrel Assembly
2A80H05A Head Gland
3A400H17 Nut 1-1/4” NF, Lock Type
4A80H01 Piston, 5” OD
5A80H32 Shaft 2” Dia.
6A123335 Pin, lower
7AFP-00001 Cotter Pin, 1/4” x 3”
8A125006 SafetySnap Pin
9A123231-88 Spacer for lower Pin
10 A123372 Pin, upper
A80H07 Packing Kit, Containing: (1) A400H04 (1) A60H52 (3) A400H05 (1)
A80H04, (2) A400H06 (1) A80H06
aA400H06 “O” Ring, 5” OD x 1/4”
bA400H05 "Back-up Washer, 5” OD x 1/4”
cA80H04 Seal 2” ID
dA80H06 Wiper Seal 2” ID
eA400H04 Cast Ring, 5” OD
fA60H52 “O” Ring, 1-1/4” OD x 1/16”
PHONE : [phone] Fax: [phone]
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #16

ASHLAND SCRAPERS
Push Off Cylinder (#A125177) 5" X 60"
KEY PART DESCRIPTION
1A125177-10 Barrel Weldment
2A125177-20 Shaft
3A125177-30 Piston
4A125177-31 Head
5A125176-32 Spacer
6A125175-33 1 1/4" Nylock Nut
8A125177-40 Seal Kit
9A125175-35 Bearing
10 A125175-36 Snap Ring
11 A125175-37 Grease Zerk
12 A9024 Pin 1 1/4 X 4 3/4 Lg.
13 A14033 Pin 1 1/4 X 5 Lg.
14 AFP-00001 Cotter Pin 1/4 x 2
PHONE : [phone] Fax: [phone]
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #17

ASHLAND SCRAPERS
Hydraulic Manifold (#A125174)
KEY PART DESCRIPTION
1A125162-02 PUSHOFF SEQUENCE CARTRIDGE
2A125162-01 COUNTER BALANCE CARTRIDGE
SETTING THE APRON AND PUSHOFF VALVE
The manifold block containing the pushoff sequence valve cartridge and apron sequence valve
cartridge is used to control two hydraulic circuits with one hydraulic remote. When the tractor hydraulic
remote is activated, oil flows first to the apron cylinders until they are fully extended. Once the cylinders
are fullyextended, the apron circuits’ hydraulic pressure be
g
ins to increase. Once the pressure threshold
is surpassed (which is ad
j
ustable. See ad
j
ustment section), the sequence valve diverts the oil flow to the
pushoff’s hydraulic circuit. Once the push off is completely extended the operator then reverses the
tractors hydraulic remote. The counterbalance valve will hold the apron open until the push off is fully
retracted. The Apron sequence valve then opens and allows the apron to close.
Setting the valves:
STEP 1 PUSHOFF SEQUENCE VALVE
Loosen the lock nut (9/16”) on the sequence valve cartridge. Turn the setscrew (4mm) clockwise
until the front apron rises before the push-off begins to advance. (Earthmover should be empty) Turn
the adjustment screw an additional 1/4 turn clockwise and tighten jam nut.
STEP 2 COUNTER BALANCE VALVE
Loosen the lock nut (9/16”) on the counterbalance valve cartridge. Turn the setscrew (4mm)
counter-clockwise until the apron holds in a raised position while rear gate is being retracted. Turn
adjustment screw an additional 1/4 turn, tighten jam nut. DO NOT tighten adjusting screw more than
necessary.
PHONE : [phone] Fax: [phone]
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #18

ASHLAND SCRAPERS
Hydraulic Valve Ports Assembly
KEY PART DESCRIPTION
A Supply Line
B Pushoff Cyl. (Rod End)-Apron Cyl., Right side (Rod end)-Supply Line
C Pushoff Cylinder, (Base End)
D Apron Cylinder, Right side, (Base End)
E Apron Cylinder, Left side, (Rod End)
F Apron Cylinder, Left side, (Base End)
CBGB Counterbalance Valve, adjustable
SCGA Sequence Valve, adjustable
GA Pressure test port
GB Pressure test port
PHONE : [phone] Fax: [phone]
P.O. Box 717
1115 Rail Dr
A
shland , WI 54806
Page #19