AST P-GM+ User manual

AST P-GM+
USER MANUAL
Accurate Sensors Technologies
Non-contact Infrared Pyrometers
We measure accurate temperature in extreme conditions
AST - Accurate Sensors Technologies
Misgav Industrial Park, Misgav 20173, Israel
Tel: [phone], Fax: [phone]
Email: [e-mail]
Web: www.accuratesensors.com

Index
1. Chapter - 1
General information
2. Chapter - 2 ....................................................................................................................... 2
Introduction
2.1 Application, range and working principle
3. Chapter - 3 ....................................................................................................................... 3
Technical specification
4. Chapter - 4 ....................................................................................................................... 4
Setting at the instrument
4.1 Operation
4.2 Adjustment parameters
5. Chapter - 5 ....................................................................................................................... 6
Software Installation
5.1 Installation
5.2 parameters in main screen
....................................................................................................................... 1

We are pleased that you have chosen this high quality and highly efficient AST pyrometer for non-contact
temperature measurement.
Please read this manual carefully, step by step before performing any operation with the Pyrometer. It
contains all the necessary instructions for set up and operation of the pyrometer. When operating the instrument, it
is necessary to follow the general safety instructions.
1.1 Safety Measures
This section provides an overview about important safety regulations.
1.1.1 General
Each person working with the pyrometer must have read the user manual before operation. The Pyrometer
has only to be used for the purpose described in the manual.
1.1.2 Safety Precaution
The Pyrometer works only with 3 ‘AAA’ size batteries. This voltage is not harmful for the user.
1.1.3 Maintenance and use of Pyrometer
Pyrometer can be operated by the qualified person who has got instructions from the supervisor. It is
strongly prohibited to do technical modifications of the device without permission of the manufacturer.
1.1.4 Environmental Protection
The lens or its coating may contain harmful materials and hence it should not be disposed of with normal
waste.
1.1.5 Packaging and storage
Always use a shock-proof package for shipment of the pyrometer. It should be sealed to protect it against
humidity. Also protect the lens of the pyrometer with a cover. They should be stored at the temperature ranges from
-20°C to +70°C.
1.1.6 Warranty
AST P-GM+ instruments have a warranty of two years from the invoice date. AST will replace defective parts,
which arises from design errors or manufacturing faults. In case, if pyrometer is opened, disassembled or modified
then the guarantees will loss.
AST does not accept liability for any damage or losses which might occur, including consequential damages
and financial losses, as a result of use of the equipment.
1.1.7 Copyright ©
© All rights reserved. This document may contain proprietary information and shall be respected as a
proprietary document to AST with permission for review and usage given only to the rightful owner of the
equipment with which this document is associated.
Chapter - 1
General Information

1
OLED display to provide high performance and low maintenance of non contact temperature measurement in
demanding industrial environment.
2.1 Application, Range and Working Principle
The AST P-GM+ pyrometers are especially designed for glass industries purposes. They are suitable for high
temperature measurement ranging from 250°C to 600°C.
The AST P-GM+ are pyrometers with extended optical head. These instruments are equipped with a fibre optic
and an optical head. The fibre & optical head are unaffected by electromagnetically interferences (e.g. induction) and
can be used in ambient temperatures up to 70°C. The pyrometers are equipped with a display which shows in
measuring mode the current temperature. Via serial interface and the provided software the temperature can be
displayed and stored on a PC, parametrizing can also be done.
AST P-GM+ has response time of 2 msec in triggering mode. It has USB 2.0 output. Emissivity, response time
Peak Picker, Auto OFF Timing and Temperature Hold Time can be can be observed or adjusted through available
optional software.
The pyrometer temperature measurement method utilizes the fact that objects emit thermal radiation in an
amount that directly corresponds to their own temperature and surface emissivity.
The pyrometer sensor detects the amount of infrared radiation emitted by the measured object (target). The
infrared signal is analyzed and the temperature it represents is analyzed by built-in electronic system.
The applications in which AST PGM+ pyrometer can be used is:
ŸGlass Mould Industries
AST P-GM+ are specially designed highly accurate digital pyrometers with extended fibre optic head, inbuilt
Chapter - 2
Introduction

2
Model
Temperature Range
Spectral Range
Response Time
Repeatability
Ambient Temp. Limits
250°C….600°C
1.6 µm
2 msec. Adjustable upto 10 sec.
0.1% of reading in °C ±1°C
Max. 250°C at fiber optics cable and optical head
Accuracy +/- 0.3% of the measured value ±1°C
Emissivity
Digital Output
Logging
Power Requirement
Adjustable parameter
through software
0.1....1.0 adjustable from PC via USB
USB 2.0
1000 reading downloaded to PC via USB 2.0
Operating Temp. Range 0...70°C at handle end
P-GM+
3 AAA rechargeable Cell
Emissivity, response time, temperature unit, clear time (peak picker) via USB.
Dimension 475.50 x 48.50 x 48.50 mm
Photo Detector Type InGaAs
Chapter - 3
Technical Specifications
Ø48.50
167
39
475.50
46
Ø8
18.50

3
Chapter - 4
Product Overview
Certificate
Operational
Manual
Pen Drive
PGM+
Battery
Charger
Probe
Optical Head
OLED Display
Push Button for
Power ON & data capture
Back Cover
USB Connector for
Communication
& Battery Charger

4
Chapter - 4
Setting at the instrument
4.1 Operation
Before powering ON the pyrometer, make sure that the battery is charged up to some level. AST P-GM+ can be powered
ON by pressing the trigger button for the first time at a single push. After power ON, the device starts an initializing
routine for some seconds. After this the object temperature is shown on the OLED display. The default temperature
value shown should be 249 C when pyrometer is not in front of the target.
It starts measuring the temperature when handle is put in front of the target body. Temperature can be displayed, save
and hold by three different method, i.e. when pressing the button, when releasing the button and holding the peak
value between pressing and releasing the button.
The AST P-GM+ is provided with in built Auto-OFF feature which enable the device to power OFF automatically when
placed in an idle state to save the battery life. The Auto OFF Timing is adjustable from 1 min to 10 min through software.
The battery charging can be done by the external DC charger only provided with the kit. Temperature measurement
cannot be performed while battery charging. Make sure to remove the charger when the battery is fully charged to avoid
any damage to the battery due to over charging. The approximately charging time is around 2:30 hours.
The additional feature is with the temperature measurement OLED display starts blinking to indicate that the measuring
temperature range limit i.e. above 600°C.
Memory reallocation features is provided in which new readings over write on previous readings when 1000 readings is
completed.
4.2 Indications
AST P-GM+ is featured with different indication of
battery status such as low battery, battery charging
and battery full.
It indicates battery level status when powered ON,
after displaying AST logo. It shows full battery(100%)
in terms of 5 Blocks that is 1 block showing 20% level
each.
4.3 Optical Head
The optical head is provided with the rotational
scheme which is beneficial for the user to rotate the
head according to the target required. Head is
provided with 20 rotation for 18° rotation each(Anti-
Clockwise or Clockwise).

4.4Adjustable parameters (Through PC Software)
Emissivity : It is the relationship between the emissions of a
real object and the emission of a black body
radiation source at the same temperature. For a
correct measurement it is necessary to adjust
emissivity. Emissivity depends on the surface
condition of the material, the spectral range of
the pyrometer and the measuring temperature.
Different material has different emissivity
ranging from 0.1 to 1.0. user can change
emissivity from the software through USB.
Temp. Unit : User can select °C or °F unit.
Response time : The response time can be set from 2msec to
10sec.
Clear Memory : User can clear all the saved data from
pyrometer. Before clearing the data, it ask to
save or do not save the recorded data.
Auto OFF Timing : The Auto OFF Timing can be adjustable from 1
min to 10 min maximum.
Temperature Hold Time : It can be set from 1 sec to 30 sec. This time is
use to hold the measured temperature reading
on the OLED display for the desired time.
Temperature Hold on Pressing Button : Temperature data is displayed, saved and hold
on pressing the button.
Temperature Hold on Releasing Button : Temperature data is displayed, saved and hold
on releasing the button. Peak
Temperature Hold between Pressing and Releasing the Button : This feature is used to Hold the Peak value of
the temperature between pressing and
releasing the button.
Connection Diagram
Computer
USB cable
5

6
Chapter - 5
Software Installation
The provided AST P-GM+ software offers possibilities to connect with your system shows recorded data for
parameter setting, view offline data and to evaluate the measured data.
5.1 Installation
Install the pyrometer software using the installation guide file on CD ROM.After installation of the software.
Double click the application. It will open the screen of software.
5.2 Parameters in main screen
5.2.1 Communication
Communication between the AST P-GM+ pyrometer and the
software is implemented via a USB cable connected between
the pyrometer and the PC serial port. This enables the
acquisition and recording of data, as well as the transfer of
commands from the software application to the AST pyrometer.
When PGM is in OFF condition, a message will appear.
Now ON the PGM and software will auto detect the pyrometer.

A) Emissivity settings : The emissivity can be set by
clicking on "Parameters” and select or type in the desired
emissivity directly in the description field. The emissivity
value will be transferred to pyrometer by hitting the
"TAB" button. The emissivity range is from 0.1 to 1.0.
For a correct measurement it is necessary to adjust the
emissivity. This emissivity is the relationship between the
emission of an real object and the emission of a black
body radiation source at the same temperature. Different
materials have different emissivities ranging
between 0% and 100%. The major parameters effecting
emissivity are:
1. The surface condition of the material, rough surfaces
have higher emissivities.
2. The spectral range of the pyrometer and the measuring
temperature.
3. The Pyrometer spot size is fully filled by measured
object or not.
4. The optical losses due to any obstraction in between
pyrometer & measured object like glass window.
The emissivity setting of the pyrometer has to be adjusted
accordingly. The tolerance of the emissivity values for
each material is mainly dependent on the surface
conditions.
A. 5.2.2Parameter Setting
All user selectable device parameters can be set by using the software in the Panel "Parameter".
(B) Response Time : It can be adjustable from 2msec. to 10sec. maximum.
(C)Unit : User can change the measuring unit of temperature from “Centigrade" to “Fahrenheit" and vice versa.
7
(D) Auto OFF Timing : The Auto OFF Time can be adjustable from 1 min to 10 min maximum
(E) Temperature Hold Time: It can be set from 1 sec to 30 sec. This time is used to hold the measured temperature
reading on the OLED display for the desired time.
(F) Temperature Hold on Pressing Button : Temperature data is displayed, saved and hold on pressing the button.
(G) Temperature Hold on Releasing Button : Temperature data is displayed, saved and hold on releasing the button.
(H) Peak Temperature Hold between Pressing and Releasing the Button : This feature is used to Hold the Peak value
of the temperature between pressing and releasing the button.

8
No of Events Present
This head shows the no of events recorded.
Retrive Events
By clicking on Retrive Events Button, the data which are recorded in pyrometer shows on the screen with time, date,
Temperature & Emissivity.

Clear Memory
After clicking on Clear Memory button, the window appears with the box ask to save events or not before clear
memory. If yes, record will be saved
Save Events
By clicking on the save events, File will be stored in .xls format.
9

10
Copyright: © 2009, AST. All rights reserved.
This document may contain proprietary information and shall be respected as a proprietary document to
AST with permission for review and usage given only to the rightful owner of the equipment with which this
document is associated.
AST reserves the right to make changes, without further notice, to any products herein to improve
reliability, function, or design. AST does not assume any liability arising out of the application or use of any product
described herein, neither does it convey any license under its patent rights nor the rights of others.
Copyright: © 2009
Information
Maintenance
The pyrometer has no internal parts, which have to be cleaned. The lens can be cleaned with compressed air,
which is dry and free of oil. If the protection glass requires more thorough cleaning, use a soft, dry cloth such as that
used to clean camera lenses.
Packing instructions
To transport or store the instrument, please use the original box or a box padded with sufficient shock
absorbing material. For storage in humid areas or shipment overseas, the device should be placed in welded foil
(ideally along with silicone gel) to protect it from humidity.
Warranty
AST P-GM+ instruments have a warranty of two years from the invoice date. This warranty covers
manufacturing defects. User-induced faults are not covered under this warranty.
Software warranty
The windows compatible software was thoroughly tested on a wide range of windows operating systems.
Nevertheless, there is always a possibility that windows or PC configuration or some other unforeseen condition
exists that would cause the software not to run smoothly. The manufacturer assumes no responsibility or liability
and will not guarantee the performance of the software. Liability regarding any direct or indirect damage caused by
this software is excluded.
Limit of liability
AST not liable for any damages that arise from the use of any examples or processes mentioned in this manual.
Specifications are subject to change without notice

11
Notes

Notes

www.accuratesensors.com
ABOUT US
AST - Accurate Sensors Technologies
Accurate Sensors Technologies along with 3T - True Temperature Technologies established in 1994 focusing on
the development and commercialization of non-contact temperature measurement technologies.
Based on these technologies, AST/3T has bought to the market a line of pyrometers for the remote
measurement of target temperatures using no physical contact. AST/3T pyrometers use a totally new approach for
remote temperature measurement achieving high accuracy.
The following products are available from AST/3T
v Single color pyrometer
v Ratio (2 color) pyrometer
v Fiber optics with single color and two color pyrometer
v Multi wavelength pyrometer specially for Aluminum & other Non - ferrous application
v Black Body calibration sources
v Special system for automatic Isothermal Extrusion (MOMAS)
v Parameter setting Devices
Misgav Industrial Park,
Misgav 20174, Israel
Ph. : [phone], Fax. : [phone]
E-mail: [email protected]
AST - Accurate Sensors Technologies AST - Accurate Sensing Technologies
188A, B-169 (Part), B-188 & B-189 (A)
Road No.-5, M.I.A., Madri, Udaipur
(Rajasthan.) INDIA 313 003
Ph.: [phone]
E-mail: [e-mail]